Assa Abloy Highlands HI1000 - HI2000 - HI3000 Installation Instructions Manual

Residential steel garage doors

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DANGER
DANGER
High spring tension can cause serious injury or death.
Do not attempt to remove, repair, or adjust any springs,
any RED colored fasteners, or the hardware to which
the RED colored fasteners are attached. Removal,
adjustment, or repair must be made by a trained
garage door technician.
WE RECOMMEND THAT INSTALLATION
OF GARAGE DOORS BE PERFORMED BY
A QUALIFIED GARAGE DOOR
INSTALLER.
We recommend that a team of two individuals
perform the installa on.
In the event that an electric opener is installed,
remove pull ropes and disable locks. The top
sec on must be reinforced, as shown in these
instruc ons, with a strut spanning the en re
length of the top sec on. See page 5, step 21.
Damage to the garage door due to an improperly
installed or adjusted electric opener is not
covered by the ASSA ABLOY warranty.
Actual number of door sec ons and number of
panels may vary from illustra ons.
Bo om Bracket (Le and Right)
Step Plate / Li Handle
(Le Shown/Assembled)
Top Fixture
* *
Strut
1/4"-20 x 1" TEK Screw
5/16" x 1-5/8" Lag Bolt
©ASSA ABLOY Entrance Systesms

INSTALLATION INSTRUCTIONS

Residential Steel Garage Doors
Liberty LI1000 - LI2000 - LI3000 / Highlands HI1000 - HI2000 - HI3000
Orleans OL3200 - OL3138
Concord CC4000 /
Failure to comply with these instructions
invalidates the warranty. Before you
begin the installation, read all of the
instructions thoroughly.
IMPORTANT
Be sure all warning labels and tags are properly
affixed to door and that the Owners Manual and
these instruc ons are posted on or near the door.
For replacement documents call: 877-512-6277.

Tools Required:

Six Foot (6') Step Ladder
Level 24" or 48"
Claw Hammer
(3) 16-Penny Nails
Lock Grip Pliers
Socket Wrench
Sockets: 3/8", 7/16" and 9/16"
Wrenches: 3/8", 7/16" and 9/16"
Electric Drill
Drill Bits: 3/32", 3/16", 1/4", and 3/8"
Not Included/Purchase Separately:
Perimeter Seal / White Aluminum Brads
Operator Bracket
Track Hanger Angle / Addi onal Lag Screws
Winding Bars
Hardware (Not Actual Size)
Center Hinge
Rollers
Jamb Bracket
*
Not Used On All Doors
Fasteners (Actual Size)
1/4" x 5/8" Track Splice Bolt
1/4" - 20 Hex Nut
1/4"-20 x 2-1/2" (1-5/8" for 1-3/8" thick doors)Low Shoulder Carriage Bolt
FORM #99387413AA
Dilworth Court DC3200 - DC3138
/
Supplemental Installation Instructions Include d.
NOTICE
Chalk
Chalk
Saw Horses
Tape Measure
Roller Hinge
Flag Bracket (Le & Right)
Right Shown
3/8" - 16 Hex Nut
3/8" x 3/4" Low Shoulder Carriage Bolt
PRINTED IN USA
10.16
ASSA ABLOY Entrance Systems
To download instruc ons:
www.assaabloyentrance.us
IMPORTANT
Wind & Load No ce
Contact your local building official
for speci c Wind & Load requirements
in your area.
Doors must be designed with Wind &
Load requirements in mind.
The forces a garage door system
transmits to the building structure
openings, such as jambs, spring anchor
pads, headers, and horizontal track
must be considered.
Headroom
Required
2"x 6"
Jamb
Jamb
Fasteners
Door Width =
Flush
Opening Width
with
Surface
Door Height =
Opening Height
Minimum
Distance
From Edge
1-1/2"
Perimeter
Seal
Side Room
5-1/2" Min.
*
*
Torsion Spring
Extension Spring
DANGER
DANGER
RED fasteners must be used where required.
These fasteners hold parts which are under
extreme tension. RED fasteners are not to be
loosened or removed except by garage door
professionals.
1/4"-20 x 1" RED TEK Screw
165 Carriage Court Winston
Salem, NC 27105
www.assaabloyentrance.us
844-232-4676
Header
Level
Perimeter
Seal
Plumb
Figure 1
Perimeter
Seal
11" Min.
Center Post
(Two Doors Side by Side)
*
Torsion Spring
with winding device
3/8" - 16 RED Hex Nut
Page 1.

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Summary of Contents for Assa Abloy Highlands HI1000 - HI2000 - HI3000

  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS Residential Steel Garage Doors ASSA ABLOY Entrance Systems Liberty LI1000 - LI2000 - LI3000 / Highlands HI1000 - HI2000 - HI3000 165 Carriage Court Winston Orleans OL3200 - OL3138 Dilworth Court DC3200 - DC3138 Salem, NC 27105 Supplemental Installation Instructions Include d.
  • Page 2 (Figure 1). The opening must be framed with 2” For doors over 8’ tall, Height Spring Radius contact ASSA ABLOY Required Req’d w/ Opener x 6” minimum wood jambs. Torsion Spring and Opener Entrance Systems applications require 2“ x 6” minimum Spring Anchor Pads. The Extension 12"...
  • Page 3 WIND LOAD TRACK MAY REQUIRE the rollers as shown (Figure 7C). ADDITIONAL REINFORCEMENT: CONTACT ASSA ABLOY Entrance Note: If you raise one side of the bottom section to level Systems FOR DETAILS it, you MUST raise the track on that side the same amount for the door to operate properly.
  • Page 4 Step 16: Installing Intermediate Section Hardware Note: “Intermediate” refers to sections above the bottom section and below the top section. Place the second section face down on the padded saw horses. Install the #2 Roller HInges and Rollers (#3 for 3 section doors) as shown on Page 2, Step 6.
  • Page 5 Step 20: Installing Top Section Hardware Place the top section face down on your padded saw horses. Locate the Stile Stiffener(s). Center Stile Note: If struts are not required, skip to Step 22. Step 21: Strut Installation If Strut(s) are required, location is shown on page 8. Install using (2) 1/4”x 1”...
  • Page 6: Maintenance Instructions

    15” Radius Note: For doors requiring a Low Head Room Installation (see Upper Slots Page 2, Table 1), see Supplement Page 2 or 3. 1-3/8”Thick Doors 12” Radius Inner Slots Lower Slots Step 27: Horizontal Track to Flag Bracket Attachment 2”...
  • Page 7 Note: For doors over 8’ tall, contact Secure the Tab on the End Bearing Plate, to the Jamb/Spring pad ASSA ABLOY Entrance Systems. with (1) 5/16“x1-5/8” Lag Bolt (Figure 2A). Predrill a 3/16“ pilot hole to prevent splitting the wood.
  • Page 8: Installation Details

    IMPORTANT NOTICE YOUR DOOR MAY REQUIRE ADDITIONAL REINFORCEMENT TO Step 2 of 3: Strut Loca on MEET SPECIFIC WIND & LOAD REQUIREMENTS. ASSA ABLOY Indicates placement Entrance Systems RECOMMENDS THAT YOU CONTACT YOUR of struts based on number of struts LOCAL BUILDING OFFICIAL FOR SPECIFIC WIND &...

This manual is also suitable for:

Concord cc4000Liberty li1000 - li2000 - li3000Dilworth court dc3200 - dc3138Orleans ol3200 - ol3138

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