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Honeywell Experion LX 8 series Installation Instruction

Purpose-built distributed control system cabinet installation.
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Experion LX
Series 8 Cabinet Installation Instruction
EXDOC-X290-en-500A
April 2017
Release 500

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   Summary of Contents for Honeywell Experion LX 8 series

  • Page 1 Experion LX Series 8 Cabinet Installation Instruction EXDOC-X290-en-500A April 2017 Release 500...
  • Page 2 Honeywell International Sàrl. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.
  • Page 3: Table Of Contents

    Contents 1 About this document ..........................5 2 Overview of CE Compliance ........................7 2.1 Related products and modules ..........................8 2.2 Compliance statement and standards used ....................... 10 2.3 Reference to original tested configuration (in cabinet) ..................11 3 Mounting and segregation of wiring ....................13 3.1 Cabling and wiring ............................
  • Page 4 CONTENTS www.honeywell.com...
  • Page 5: About This Document

    1 About this document This document describes how to install and configure the Series 8 cabinet and other important instructions. Revision History Revision Date Description April 2017 Initial release of the document...
  • Page 6 1 ABOUT THIS DOCUMENT www.honeywell.com...
  • Page 7: Overview Of Ce Compliance

    2 Overview of CE Compliance Related topics “Related products and modules” on page 8 “Compliance statement and standards used” on page 10 “Reference to original tested configuration (in cabinet)” on page 11...
  • Page 8: Related Products And Modules

    C300 Controller IOTA, uncoated 8C-TAIXA1 Analog Input IOTA, coated 8U-TAIXA1 Analog Input IOTA, uncoated 8C-TAIXB1 Analog Input redundant IOTA, coated 8U-TAIXB1 Analog Input redundant IOTA, uncoated 8C-TAOXA1 Analog Output IOTA, coated 8U-TAOXA1 Analog Output IOTA, uncoated 8C-TAOXB1 Analog Output redundant IOTA, coated www.honeywell.com...
  • Page 9 2 OVERVIEW OF CE COMPLIANCE Model number Description 8U-TAOXB1 Analog Output redundant IOTA, uncoated 8C-TDILA1 Digital Input IOTA, coated 8U-TDILA1 Digital Input IOTA, uncoated 8C-TDILB1 Digital Input redundant IOTA, coated 8U-TDILB1 Digital Input redundant IOTA, uncoated 8C-TDODA1 Digital Output IOTA, coated 8U-TDODA1 Digital Output IOTA, uncoated 8C-TDODB1...
  • Page 10: Compliance Statement And Standards Used

    Part One consists of general requirements The following standards are used for an EMC directive: Standard Number Standard Name EN 61326-1:2006 Electrical equipment for measurement, control and laboratory use. EMC requirements are Part One of general requirements www.honeywell.com...
  • Page 11: Reference To Original Tested Configuration (in Cabinet)

    2 OVERVIEW OF CE COMPLIANCE 2.3 Reference to original tested configuration (in cabinet) The C300 controller and PGM modules were tested in cabinet. Other modules were tested independently without the benefit of cabinet.
  • Page 12 2 OVERVIEW OF CE COMPLIANCE www.honeywell.com...
  • Page 13: Mounting And Segregation Of Wiring

    3 Mounting and segregation of wiring This topic describes the mounting and segregation of wiring. Refer to the illustration below for more information: Related topics “Cabling and wiring” on page 14 “Mounting limitations within a cabinet” on page 16...
  • Page 14: Cabling And Wiring

    Determine the maximum cable lengths and the number of drops. Prepare a wiring list. Maintain a blueprint with the location of wiring. Plan for expansion. Plan for diagnostics such as attachment spots for diagnostic tools like a protocol analyzer. See illustration below for more information: www.honeywell.com...
  • Page 15 3 MOUNTING AND SEGREGATION OF WIRING...
  • Page 16: Mounting Limitations Within A Cabinet

    (although this is not normally done). Extension cables are normally used to extend a header board to another cabinet side in a complex. www.honeywell.com...
  • Page 17: Bonding And Grounding

    4 Bonding and grounding This chapter provides more information about bonding and grounding Related topics “Cabinet safety ground connections” on page 18 “Power supply grounding considerations” on page 20...
  • Page 18: Cabinet Safety Ground Connections

    The following illustration and callout table identifies typical safety ground connections in the cabinet. For Honeywell assembled cabinets, all power and ground connections within the cabinet are made by Honeywell manufacturing. The illustration is not to scale nor are component positions representative of actual mounting locations within the cabinet.
  • Page 19 4 BONDING AND GROUNDING Figure 2: Typical safety ground connections in cabinet...
  • Page 20: Power Supply Grounding Considerations

    It also describes a typical AC power source through the mains panel with a safety ground bus and an AC safety (mains) ground rod. Termination of any required cable shields The shield of the cable must be grounded. www.honeywell.com...
  • Page 21: Power Supply Selection And Distribution

    5 Power supply selection and distribution Series 8 system CE Compliance requires the following manufacturers and model power supplies: Manufacturer Model number PULS CPS20.241 MEAN WELL SDR-480P-24 Phoenix TRIO-PS/1AC/24DC/20 Refer to the corresponding manuals of each manufacturer’s for installation limitations. Related topics “Selecting the Power System”...
  • Page 22: Selecting The Power System

    The power systems provide 24 VDC power to assemblies that are compatible in one or more cabinet sides. Each power system includes the following: • The metal piece that holds power supplies • Two 20A Power Supply 120/240 VAC See illustration below for more information: www.honeywell.com...
  • Page 23: Power Distribution System

    5 POWER SUPPLY SELECTION AND DISTRIBUTION 5.2 Power Distribution System The power distribution subsystem consists of the hardware listed in the following table. It distributes 24 VDC from a power system to one or more columns of mounting plates in one or both sides of a cabinet that contains the power system.
  • Page 24 5 POWER SUPPLY SELECTION AND DISTRIBUTION www.honeywell.com...
  • Page 25: Ce Limitations

    6 CE Limitations The following topics provide more information about operating conditions for components, shielded twisted pair (STP) cables and ESD issues. Related topics “Operation environment and shielded wiring” on page 26 “ESD issues” on page 27 “Transient protection required” on page 28...
  • Page 26: Operation Environment And Shielded Wiring

    15 G in 3 axes (shock duration: 11 ms) Shielded wiring required Ethernet cables are used in cabinets to interconnect C300 Controller IOTAs. Only a shielded twisted pair (STP) type cable is used. The use of unshielded twisted pair (UTP) cable is not allowed. www.honeywell.com...
  • Page 27: Esd Issues

    6 CE LIMITATIONS 6.2 ESD issues Static electrical charges Static electricity can influence electronic equipment, and cause equipment malfunctions or damage. The effects may range from momentary glitches to outright failures, data loss, and intermittent failures that are difficult to locate and correct.
  • Page 28: Transient Protection Required

    EMI. You can see the effectiveness of a particular suppressor by using an oscilloscope to observe the voltage waveform on the line. www.honeywell.com...
  • Page 29: Maintenance

    7 Maintenance Related topics “C300 controller module and IOTA replacement” on page 30 “PGM Replacement” on page 32 “Series 8 IOTA and I/O module Replacement” on page 34...
  • Page 30: C300 Controller Module And Iota Replacement

    Connect the gray I/O LINK cable to IOL1A and IOL1B for IOLINK 1 interface of the controller. Connect the violet IOLINK cable to IOL2A and IOL2B for IOLINK 2 interface of the controller. Install the two-wire twisted pair battery cables onto the Memory Hold Up connector on the left side of the IOTA board. www.honeywell.com...
  • Page 31 7 MAINTENANCE Insert the controller module onto the IOTA board making sure that the controller circuit board mates properly with the IOTA board connector. Secure the controller module to the IOTA board with two screws located at each side of the plastic cover. The controller will boot-up into an Alive state or a NODB operating state.
  • Page 32: Pgm Replacement

    The new PGM boots up to Alive or NODB state. Load firmware which is the same version as was running in the old PGM. From Control Builder, perform a Load with Contents to the PGM. www.honeywell.com...
  • Page 33 7 MAINTENANCE To replace a non-redundant PGM IOTA board On the defective IOTA, loosen the screws at each side of the module cover that secures the PGM to the IOTA board. Loosen the plastic screw on the front of the module cover. Be careful not to strip the plastic screw head. Carefully remove the PGM from the IOTA board and connector.
  • Page 34: Series 8 Iota And I/o Module Replacement

    Carrier with the long screw that is inserted into the hole on the face of the module's plastic cover. The new I/O module boots-up to the Idle state. Load firmware which is the same version as was running in the old controller. www.honeywell.com...
  • Page 35 7 MAINTENANCE In the Control Builder, perform a Load with Contents. Results <replace with description of results>...
  • Page 36 7 MAINTENANCE www.honeywell.com...
  • Page 37: Declaration Of Conformity

    8 Declaration of conformity Please see the attached CE DOC_Series 8 R110.2. Model Number Description Rating 8C-PCNT02 C300 Control Processor, coated 24Vdc, 320mA 8U-PCNT02 C300 Control Processor, 24Vdc, 320mA uncoated 8C-PAIHA1 HART Analog input module, 24Vdc, 110mA coated 8U-PAIHA1 HART Analog input module, 24Vdc, 110mA uncoated 8C-PAINA1...
  • Page 38 8C-IP0102 PROFIBUS Gateway module, 24Vdc, 430mA coated R110.1 Series 8 Cabinet PROFIBUS Gateway module, 24Vdc, 430mA Installation Instruction 35 uncoated January 2014 Honeywell Confidential & Proprietary 8U-IP0102 8C-SHEDA1 Header board, coated 24Vdc, 20A 8U-SHEDA1 Header board, uncoated 24Vdc, 20A 8C-TCNTA1...
  • Page 39 8 DECLARATION OF CONFORMITY Model Number Description Rating 8U-TAOXB1 Analog Output redundant 24Vdc IOTA, uncoated 8C-TDILA1 Digital Input IOTA, coated 24Vdc 8U-TDILA1 Digital Input IOTA, uncoated 24Vdc 8C-TDILB1 Digital Input redundant IOTA, 24Vdc coated 8U-TDILB1 Digital Input redundant IOTA, 24Vdc uncoated 8C-TDODA1 Digital Output IOTA, coated...
  • Page 40 8 DECLARATION OF CONFORMITY www.honeywell.com...
  • Page 41: Conclusions

    9 Conclusions Related topics “Conclusions” on page 42...
  • Page 42: Conclusions

    9 CONCLUSIONS 9.1 Conclusions Refer to the following statement of Honeywell for the compliance of the CE standard: • The SI must provide final judgment regarding the CE Conformity of the assembled cabinet • Honeywell does not take responsibility for the CE Conformity of the assembled cabinet.
  • Page 43: Notices

    Documentation feedback You can find the most up-to-date documents on the Honeywell Process Solutions support website at: http://www.honeywellprocess.com/support If you have comments about Honeywell Process Solutions documentation, send your feedback to: hpsdocs@honeywell.com...
  • Page 44 CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer-support-contacts/ Pages/default.aspx. Training classes Honeywell holds technical training classes about Experion LX. These classes are taught by experts in the field of process control systems. For more information about these classes, contact your Honeywell representative, or see http://www.automationcollege.com.

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