Falcon G2844F Installation, Servicing And User Instructions Manual
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Falcon G2844F Installation, Servicing And User Instructions Manual

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G2844F/G2845F PREMIX
FRYERS
CAUTION: Read the instructions before
using the appliance
INSTALLATION, SERVICING
and USER INSTRUCTIONS
These appliances must be installed and serviced by a qualified person as stipulated by the Gas Safety
(Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be paid to -
Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Detailed recommendations are contained in Institute of Gas Engineers published documents :
IGE/ UP/ 1, IGE/ UP/ 2, BS6173 and BS5440
These appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive for the
Countries, Gas Types and Pressures as stated on the data plate.
WARNING -
TO PREVENT SHOCKS, ALL APPLIANCES, GAS OR ELECTRIC, MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, the user instructions should be handed over to the user, having
had a demonstration of the operation and cleaning of the appliance.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance
Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the SERVICELINE contact
numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a
licenced waste handler. Units are designed to be dismantled easily and recycling of all material is
encouraged whenever practicable.
This equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons. It is the
responsibility of the supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE
CLOTHING and to draw attention to the fact that some parts will, by necessity, become VERY HOT and will
cause burns if touched accidentally.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000
Fax: 01438 369 900
I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Fire Precautions Act
T100742 Ref 6

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Summary of Contents for Falcon G2844F

  • Page 1 G2844F/G2845F PREMIX FRYERS CAUTION: Read the instructions before using the appliance INSTALLATION, SERVICING and USER INSTRUCTIONS These appliances must be installed and serviced by a qualified person as stipulated by the Gas Safety (Installation & Use) Regulations. IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.

  • Page 2: Table Of Contents

    IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover :- • Correcting faults caused by incorrect installation of a product. • Where an engineer cannot gain access to a site or a product. • Repeat commission visits. • Replacement of any parts where damage has been caused by misuse. •...

  • Page 3: Installation

    Depth Height Weight (mm) (mm) (mm) (kg) G2844F Fryer 400 1200 G2845F Fryer 400 1200 Pan oil capacity: 16 litres cold, good quality oil (to -MIN- mark) 1.2 SITING Each unit must be installed on a firm level floor in a well-lit draught free position. The fryer should be installed in a freestanding position to prevent any possibility of sideways tipping under force.
  • Page 4 Rated Voltage Rated Current G2845F 230V~ 1.37amps G2844F 230V~ 1.37amps THE APPLIANCE MUST BE EARTH BONDED. Check that no damage has occurred to the appliance, power cable and plug face during transit. If damage has occurred do not use the appliance.

  • Page 5: Assembly And Commissioning

    1.6 TOTAL RATED HEAT INPUTS Natural (I Propane (I P) Gas 22kW (net), 82,500 btu/hr (gross). SECTION 2 - ASSEMBLY and COMMISSIONING The gas supply piping and connection to appliance must be installed in accordance with the various regulations listed on the cover of this manual. 2.1 ASSEMBLY a) Unpack appliance b) Unpack fryer baskets and accessories.
  • Page 6 2.4.1 G2844F Fryer Control Panel (See Figure 2) Figure 2 – G2844F Control Panel 1) Four Digit LED Display Displays Set temp, Actual temp, cook time remaining and also used for programming purposes. 2) Program Button Used to enter timer program mode (to change each of the 4 pre-set timer select channels - See Section 6).
  • Page 7 G. Filtration pump switch G2845F G2844F Figure 4 – G2844 & G2845 - Additional Controls 2.4.3 G2844F/G2845F - Additional Controls (See Figure 4) The following additional controls are located behind cabinet door. Burner and Temperature Controls ON/OFF Switch Cuts power to burner and temperature controls.
  • Page 8 C), limit device will activate and cut power to controller. It will also stop the flow of gas to burner. To re-set temperature limit thermostat, refer to Figure 4. G2844F and G2845F Models 1) Turn burner and temperature controls ON/OFF switch to OFF position.

  • Page 9: Servicing

    SECTION 3 - SERVICING AND CONVERSION BEFORE ATTEMPTING ANY SERVICING, TURN OFF GAS SHUT-OFF VALVE AND ELECTRICAL SUPPLY. TAKE STEPS TO ENSURE THAT THESE CANNOT BE INADVERTENTLY TURNED ON. AFTER ANY MAINTENANCE TASK, CHECK UNIT TO ENSURE THAT IT PERFORMS SAFELY AND CORRECTLY AS DESCRIBED IN SECTION 2.5.
  • Page 10 3.7 BURNER RESET SWITCH Remove drain handle and front panel fixings. Remove electrical connections and remove switch by squeezing side fixings to push it through aperture. Replace part in reverse order. 3.8 CONTROL BOARD (small) Remove bolts from top and bottom of control panel. Pull control panel forward then drop down.

  • Page 11: Spare Parts

    3.15 USER/TEMPERATURE LIMIT THERMOSTAT Open and drop control panel. Remove cover box and undo thermostat nuts to remove thermostat. Disconnect thermostat wires. Carefully replace in reverse order. Check for any oil leaks. SECTION 4 – SPARES When ordering spare parts, always quote appliance type and serial number. This information will be found on unit data plate, located inside the fryer door on LH leg support face.
  • Page 12 PROBLEM - No power. Action: Check power is being supplied to unit. Check temperature limit thermostat has not tripped (Refer to Section 2.6). G2844F PROBLEM - No power Cause: Circuit breaker off. Solution: Check and reset. Cause: Appliance not plugged in.
  • Page 13 Condition - The filtration pump (where fitted) is not working. (Refer to Figure 5) Action 1 - Burner ON/OFF control must be switched to OFF before pressing filter pump switch. Action 2 - The oil suction pipe has become blocked. Clean it and dry thoroughly. Note: This is caused by debris in the bottom of oil bucket.

  • Page 14: Critical Dimensions/Troubleshooting

    5.1 CRITICAL DIMENSIONS 90mm (+/-1mm) 102.5mm Phial pushed against end of guard Safety Thermostat 32mm (+/-1mm) from boss Operating Thermostat Probe Set to 0.8 Set to 10 minutes Oil Pump Timer Settings Set to F Set to 24V...

  • Page 15: Operating Instructions

    SECTION 6 - OPERATING INSTRUCTIONS Training and competence To help ensure the safe use of this appliance there is a requirement for you to provide whatever information, instruction, training and supervision as is necessary to ensure, so far as is reasonably practicable, the health and safety of all users.
  • Page 16 product off at the end of service. Cold Medium - when filling with cold medium (see Figure 6), DO NOT FILL MEDIUM PAST -MIN- LEVEL MARK (Maximum cold fill mark) also, for Solid Medium - See Section 10. -MIN- Level Mark: Medium should NEVER be allowed to drop below this mark. Should this occur, top up immediately or switch fryer OFF.

  • Page 17: Operating Instructions

    Do not select any setting other than FMC when using solid fats as this will trip safety thermostat or in the worst case scenario, ignite liquefied oils. 6.2.1.2 G2844F model only (for switch locations, see figure 4 ) a) Ensure pan is filled with solid/shortening to indicated level and gas supply is established.
  • Page 18 6.2.2.2 G2844F Models only – Programmable When unit is lit as detailed in Section 6.2.1 lighting instructions above, fryer may be operated as follows:- NOTES: There is NO solid fat melt pulsing cycle (FMC) incorporated in this controller. 2) The oil temperature will be governed by controller at a factory preset temperature of 180⁰C. See Section 6.3 for instructions on how to change set temperature.
  • Page 19 done The control is in operating mode and a cook cycle has been completed. Display will be accompanied by a pulsing audible alarm. ⁰ 6.3.1 Programming temperature set point and temperature scale. (Factory set for 180 C, range available ⁰ ⁰...
  • Page 20 Note: Burner and temperature controls ON/OFF switch must be in OFF position before operation of filter pump can begin. 7.2 G2845F and G2844F MODELS Filtering Oil into Receptacle (Oil Bucket). 1. Slide drain locking pin to left before turning drain handle clockwise.
  • Page 21 7.3.1 Filter Oil into Receptacle (Oil Bucket) as 7.2 Above Warning Removal of fryer oil must be carried out under controlled circumstances. Refer to Health and Safety, Manhandling and Local Dispensing of Oil regulations. 7.3.2 Manual Removal of Oil from Receptacle (Oil Bucket) 1.

  • Page 22: Cleaning And Maintenance

    SECTION 8 - CLEANING and MAINTENANCE When removing heavy items to aid cleaning or maintenance particular care should be taken. A manual handling risk assessment is the best way to determine the level of risk to anyone using or maintaining this equipment. To help with such an evaluation we have included the weights of individual components that may present significant risk.
  • Page 23 3) Remove baskets, fish plate and crumb catcher. Soak these components in hot soapy water. 4) With drain valve open, remove any traces of debris from fry pot using a clean, damp cloth. NOTE: Care should be taken not to damage sensors located at pan front. 5) Remove strainer and microfilter, soak these in hot soapy water.

  • Page 24: Cooking Hints

    Solid Fat If solid fat is to be used, remove fish plate and cut fat into small pieces. Place 17kg in fry pot and pack it down. Position fish plate upon top of the fat . Push front end into fat lightly until front edge is below temperature probe.
  • Page 25 SECTION 11 G2844F CIRCUIT DIAGRAM...
  • Page 26 G2845F CIRCUIT DIAGRAM...
  • Page 27 G2844F WIRING DIAGRAM...
  • Page 28 G2845F WIRING DIAGRAM...

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