Falcon G3840 Installation, Servicing And User Instructions Manual

Falcon G3840 Installation, Servicing And User Instructions Manual

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G3840/G3840F FRYERS
INSTALLATION, SERVICING
and USER INSTRUCTIONS
These appliances must be installed and serviced by a qualified person as stipulated by the Gas Safety
(Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to -
Gas Safety (Installation & Use) Regulations I.E.E. Regulations for Electrical Installations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
Detailed recommendations are contained in DW172 Institute of Gas Engineers published
documents : IGE/ UP/ 1, IGE/ UP/ 2, IGE/ UP/ 4, BS6173 and BS5440
These appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive
for the Countries, Gas Types and Pressures as stated on the data plate.
WARNING -
TO PREVENT SHOCKS, ALL APPLIANCES, GAS OR ELECTRIC, MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, the user instructions should be handed over to the user,
having had a demonstration of the operation and cleaning of the appliance.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance
Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the SERVICELINE contact
numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner,
via a licenced waste handler. Units are designed to be dismantled easily and recycling of
all material is encouraged whenever practicable.
This equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED persons.
It is the responsibility of the supervisor or equivalent to ensure that users wear SUITABLE
PROTECTIVE CLOTHING and to draw attention to the fact that some parts will, by necessity, become
VERY HOT and will cause burns if touched accidentally.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000
Fax: 01438 369 900
Electricity at Work Regulations
T100806 Ref. 6

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Summary of Contents for Falcon G3840

  • Page 1 G3840/G3840F FRYERS INSTALLATION, SERVICING and USER INSTRUCTIONS These appliances must be installed and serviced by a qualified person as stipulated by the Gas Safety (Installation & Use) Regulations. IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.
  • Page 2: Table Of Contents

    IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover :- • Correcting faults caused by incorrect installation of a product. • Where an engineer cannot gain access to a site or a product. • Repeat commission visits. • Replacement of any parts where damage has been caused by misuse. •...
  • Page 3: Installation

    Model (mm) (mm) (mm) (kg) with national and local regulations. G3840 Fryer 1090 The ventilation rate for these models is 26m³/min. G3840F Fryer 1090 The appliance flue discharges vertically from top of unit. There must be no direct connection of flue to any Pan oil capacity: 18 litres cold, good quality oil mechanical extraction system or outside air.
  • Page 4: Assembly And Commissioning

    (H05 RN - F) 2.3 CONNECTION TO AN ELECTRICAL SUPPLY Rated Voltage Rated Current Ensure flexible cable does not come into contact with any G3840/G3840F 230V~ 3.55amps hot parts. The fuse rating should be 13A. THE APPLIANCE MUST BE EARTH BONDED.
  • Page 5 2.4.1 G3840 Fryer Control Panel (See Figure 2) 2.4.2 G3840 & G3840F - Additional Controls (See Figure 3) The following additional controls are located behind cabinet door. 1. Burner and Temperature Controls ON/OFF Switch Cuts power to burner and temperature controls.
  • Page 6 If limit thermostat reactivates carry out fault finding on illuminate to indicate lockout has occurred and that temperature control circuitry. no burner flame is present. G3840 / G3840F 2.7 INSTRUCTION TO USER Additional controls - Item 2 on Figure 3.
  • Page 7: Servicing

    SECTION 3 - SERVICING AND CONVERSION 3.5 PILOT/IGNITER/SENSOR ASSEMBLY BEFORE ATTEMPTING ANY SERVICING, TURN OFF GAS SHUTOFF VALVE AND ELECTRICAL SUPPLY. a) Open door and remove oil bucket splash cover by TAKE STEPS TO ENSURE THAT THESE CANNOT BE means of two screws on each leg at front and slide out INADVERTENTLY TURNED ON.
  • Page 8: Spare Parts

    3.9 TEMPERATURE CONTROLLERS 3.14 TEMPERATURE LIMIT THERMOSTAT a) Remove control panel by undoing fixings at top and a) Open control panel. bottom of control panel and unplug control panel. b) Remove probe and safety thermostat protective cover b) Disconnect electrics loom and remove fixings to (ensuring insulation is removed intact).
  • Page 9: Critical Dimensions

    SECTION 5 - CRITICAL DIMENSIONS Timer Pump Settings 24 min Set for 230V 26 max Operating thermostat probe Set to 0.8 Set to 10 minutes Safety thermostat probe Set to Wu Operating and Safety Thermostat 17.5 Pilot to Burner Dimension...
  • Page 10: Operating Instructions

    Before operation, pan requires to be The fryers are of single pan type. washed out and thoroughly dried. G3840 - Manual control model. Discolouration of heated parts is caused by factory testing to ensure unit is satisfactory. It will not affect G3840F - Manual control model with inbuilt filtration.
  • Page 11: Changing/Filtering Oil

    SECTION 7 - IF A SMELL OF GAS IS EVIDENT: CHANGING/FILTERING THE OIL a) TURN OFF GAS SUPPLY. Warning After filtering, wait 30 seconds before removing bucket. b) VENTILATE AREA. c) CALL YOUR LOCAL GAS SUPPLIER. It is dangerous to use shortening that is too old. This medium has a reduced flash point temperature and NEVER USE AN OPEN FLAME TO CHECK FOR GAS is prone to surge boiling.
  • Page 12: Cleaning And Maintenance

    7.2 G3840F MODEL Warning Oil must be allowed to cool to a safe temperature before 1. Press filtration pump switch to turn on pump. draining. Do not overfill draining receptacle. Note: With cabinet door open, switch is located at THE APPLIANCE MUST NOT BE CLEANED WITH RH side of drain valve (Refer to Figure 3).
  • Page 13: Preparation Of Solid Fats/Oil

    17. Thoroughly wash, rinse and dry oil bucket and oil Solid fat should always be heated this way to prevent suction pipe. overheating and burning. 18. Replace strainer and microfilter in oil bucket and WARNING: It is dangerous to use shortening that is too return oil bucket to cradle.
  • Page 14: Wiring Diagrams

    SECTION 11 - WIRING DIAGRAM for G3840...
  • Page 15: Wiring Diagrams

    SECTION 11 - WIRING DIAGRAM for G3840F...
  • Page 16: Circuit Diagrams

    CIRCUIT DIAGRAM for G3840...
  • Page 17: Circuit Diagrams

    CIRCUIT DIAGRAM for G3840F...

This manual is also suitable for:

G3840f

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