Dismounting Of Clutch Cover - KTM 85 SX 2004 Repair Manual

4-3
6
– Detach the ball socket
1
– Remove the 4 collar nuts
– Remove the cylinder base gasket.
2
– Cover the crankcase.
– Place piston on wooden jig and remove both piston pin locking pins.
– Expel piston pin from piston without exerting undue force. Use a
– Remove piston and piston pin needle-bearing from conrod eye.
T
HE PISTON PIN MUST NEVER BE FORCED OUT WITH A PUNCH
DAMAGE THE CONROD BEARING

Dismounting of clutch cover

3
– Remove the sealing element.
– Remove the locking screw on the adjusting shaft
4
– Remove collar bolts and clutch cover including gasket.
7
NOTE:
– The water pump cover
– Only the outer cover
5
1
from the control lever.
2
suitable mandrel if necessary.
CAUTION
!
.
socket from the adjusting shaft and pull the adjusting shaft
the housing.
5
, the outer cover
not need to be removed. The water pump and the centrifugal timer
remain in the clutch cover.
6
needs to be removed to work on the clutch.
on cylinder base and remove cylinder.
!
. T
3
, detach the ball
6
and the cover lid
HIS WOULD
4
out of
7
do