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KTM 85 SX 2021 Setup Instructions
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KTM 85 SX 2021 Setup Instructions

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SETUP INSTRUCTIONS
2021
85 SX
Art. no. 3214362en

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Summary of Contents for KTM 85 SX 2021

  • Page 1 SETUP INSTRUCTIONS 2021 85 SX Art. no. 3214362en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle – Open the box. – Remove the cable tie and wooden frame. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished.
  • Page 6 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info The markings on the handlebar should be at the center of the handlebar clamps.
  • Page 7 SETUP 2 – Wind the cable for the service hour counter around the ignition wire, and secure it using cable ties. – Attach cable holder. Tie excess cable together with a cable tie. – Install the fuel tank. ( p. 10) V01046-01 –...
  • Page 8 Tighten screws Guideline Screw, fork stub 15 Nm (11.1 lbf ft) F02445-10 – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
  • Page 9 WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78929955100) Neither wheel is in contact with the ground.
  • Page 10 3 WORK Installing front fender Main work – Position front fender. – Mount and tighten screws Guideline Screw, front fender 6 Nm (4.4 lbf ft) – Mount and tighten screws Guideline Screw, front fender 6 Nm (4.4 lbf ft) V00831-10 Finishing work –...
  • Page 11 WORK 3 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward. – Make sure that the seat is correctly locked in. V00837-01 –...
  • Page 12 3 WORK Main work – Pull off the fuel hose. Info Remaining fuel may flow out of the fuel hose. – Remove screws V00842-10 – Remove screw with the rubber bushing. – Remove the hose from the fuel tank breather. V00843-10 –...
  • Page 13 WORK 3 Main work – Check the throttle cable routing. ( p. 11) – Position the fuel tank and fit the two spoilers to the sides of the radiator mount. – Make sure that no cables or throttle cables are trapped or dam- aged.
  • Page 14 3 WORK Main work – Check the throttle cable routing. The throttle cable must be routed along the back of the handlebar, to the right of the frame, above the fuel tank bracket, and to the carburetor. » If the throttle cable is not routed as specified: –...
  • Page 15 WORK 3 – Turn fuel tank filler cap counterclockwise and lift it off. S03417-11 3.12 Closing the fuel tank filler cap – Mount the fuel tank filler cap and turn it clockwise until the fuel tank is tightly closed. Info Route fuel tank breather hose without kinks.
  • Page 16 3 WORK – Fill the fuel tank with fuel up to measurement Guideline 35 mm (1.38 in) Measurement of Fuel tank capacity, 5.2 l Super unleaded approx. (1.37 US gal) (98 octane) mixed with 2-stroke engine oil (1:40) p. 17) 401522-10 Engine oil, 2-stroke ( p.

  • Page 17: Technical Data

    TECHNICAL DATA 4 Chassis tightening torques Spoke nipple M4.5 5 Nm (3.7 lbf ft) Screw, main silencer 7 Nm (5.2 lbf ft) Screw, shock absorber adjusting 5 Nm (3.7 lbf ft) ring Pin, front brake 8 Nm (5.9 lbf ft) Pin, rear brake 4 Nm (3 lbf ft) Remaining nuts, chassis...
  • Page 18 4 TECHNICAL DATA Nut, seat fixing M12x1 20 Nm (14.8 lbf ft) Nut, swingarm pivot M14x1.5 75 Nm (55.3 lbf ft) Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft) Nut, steering stem M20x1.5 10 Nm (7.4 lbf ft) Screw, front wheel spindle M20x1.5 35 Nm (25.8 lbf ft)
  • Page 19 SUBSTANCES 5 Engine oil, 2-stroke Standard/classification – JASO FD ( p. 18) Guideline – Only use high-grade 2-stroke engine oil from a reputable brand. fully synthetic Recommended supplier MOTOREX ® – Cross Power 2T Super unleaded (ROZ 98 / RON 98 / PON 94) Standard/classification –...
  • Page 20 6 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first-rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 21 *3214362en* 3214362en 02/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...

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