Adjusting Control Flap (Dimension “Z“) - KTM 85 SX 2004 Repair Manual

6-9
control
flap
3
4
5
Adjusting control flap (dimension "Z")
NOTE: Dimension "Z" is the distance from the lower edge of the control
flap to the upper edge of the cylinder, as measured in the centre of the
exhaust port with the adjusting plate 470.29.006.000.
– Loosen the screw
thread. Mount the screw again but do not tighten yet.
– Fold the control flap up and hold the adjusting plate 470.29.006.000
in the cylinder as shown in the drawing.
– Fold the control flap back down and up against the setting gauge.
– Turn the stop plate
– Fix the stop plate by tightening the screw
– After the screw
2
correct if necessary.
1
– Press the control flap all the way down and press the ball socket
onto the ball of the control lever.
NOTE: When you press on the ball socket, make sure there is no stress
towards the top or bottom.
– Adjust linkage length if necessary.
– To do so, loosen counter nut
– Retighten counter nut.
– Mount the control cover
bolts.
6
Dimension „Z" = 32 mm
1
on the stop plate and apply Loctite 243 to the
2
until it rests against the edge of the stop
1
.
1 is tightened, check dimension "Z" again and
5 and turn ball socket accordingly.
6
together with the gasket and fix with 3
3
.
4