Table of Contents
Troubleshooting
Related Manuals for Midtronics EXP-1003 HD
Summary of Contents for Midtronics EXP-1003 HD
- Page 1 September 2013 167-000505EN-A EXP-1003 HD Expandable Electrical Diagnostic Platform For testing 6- and 12-volt heavy-duty, automotive, and commercial batteries, and 12-volt and 24-volt charging systems. INSTRUCTION MANUAL...
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Page 3: Table Of Contents
EXP-1003 HD Contents Chapter 1: Introduction & Overview Chapter 3: System Test Personal Precautions Auto/Van Truck Accessories Auto/Van Test Results External Connections Auto/Van Test Decisions Connecting The Battery Test Cable Truck Test Results Connecting An Accessory Cable Truck Test Decisions... - Page 4 EXP-1003 HD Chapter 8: Utility Clock Mode Time Format Date Users Entering A New User ID Deleting A User ID Editing A User Shop Display Contrast Level Backlight Time Coupon Edit Coupon Temp Language Format Update Chapter 9: Maintenance & Troubleshooting...
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Page 5: Chapter 1: Introduction & Overview
EXP-1003 HD Chapter 1: Introduction & Overview Chapter 1: Introduction & Overview Personal Precautions Inspect the battery for damage and check the electrolyte level. If the electrolyte level is too low, replenish it and fully charge the battery. Always use the necessary safety precautions when working with batteries to prevent severe injury or death. -
Page 6: External Connections
RJ45 connector (Accessories Port) with a release lever for Conventions Used in This Manual accessory connections. To help you learn how to use your Midtronics product, the 6-pin connector, with a locking ring, for the battery test manual uses these symbols and typographical conventions: leads. -
Page 7: Display And Keypad
EXP-1003 HD Chapter 1: Introduction & Overview Display And Keypad POWER Key Press the POWER button to turn the analyzer on and The analyzer keypad and display work together to help you off. The analyzer also turns on automatically when you quickly find and use the right tools at the right time. -
Page 8: Data Entry Methods
Chapter 1: Introduction & Overview EXP-1003 HD Scrolling Lists Refer to the following table for the characters associated with each alphanumeric key. Scrolling lists contain items that extend above and below the Character screen. The first number above the right soft key indicates ... -
Page 9: Dmm Menu
EXP-1003 HD Chapter 1: Introduction & Overview Info Menu Menu Icon Description The Info Menu has three utilities to help you manage Tests one battery using the battery information you select in a series of screens. your test data, and track the analyzer’s usage and his- tory. -
Page 10: Print/View Menu
Chapter 1: Introduction & Overview EXP-1003 HD Print/View Menu Connecting to a Battery The tester stores the last battery, system, and cable test results in its memory until you perform another test. To review or print results before you retest, select Do not connect the tester to a voltage source a test type in the Print/View Menu. -
Page 11: Testing Out-Of-Vehicle (Battery Test)
EXP-1003 HD Chapter 1: Introduction & Overview Testing Out-of-Vehicle (Battery Test) Initial Power-up The preferred battery test location is in the vehicle. However, if The tester is initially set up to require a default USER ID to access you plan to test out of the vehicle: the Main Menu. -
Page 12: Chapter 2: Battery Test
Chapter 2: Battery Test EXP-1003 HD Chapter 2: Battery Test The Battery Test function tests one battery in or out of Rating Description Range the vehicle and guide you through selecting battery Marine Cranking Amps: The 100 to the test parameters and interpreting the results. -
Page 13: Unstable Battery Detected
EXP-1003 HD Chapter 2: Battery Test loads are off, doors are closed, and the ignition is in the off position. The analyzer will automatically retest when it no Battery State- longer detects system noise. If the message reappears: Of-Health •... -
Page 14: Chapter 3: System Test
Chapter 3: System Test EXP-1003 HD Chapter 3: System Test The System Test evaluates the battery, starting and Rating Description Range charging systems. The System Test includes Battery Cold Cranking Amps (specified 100 to Test to eliminate it as the cause of starting or charging... -
Page 15: Truck
EXP-1003 HD Chapter 3: System Test Truck Rating Description Range Use the ARROW keys to highlight the System Test icon Cold Cranking Amps (specified 100 to by SAE): The amount of current a 3000 and press NEXT to continue. battery can provide at 0 ºF (–17.8 ºC). -
Page 16: Auto/Van Test Results
Chapter 3: System Test EXP-1003 HD Auto/Van Test Results Auto/Van Test Decisions The tester displays the complete results on multiple screens. Decision Recommended Action To view the code, press or . The tester will generate a test GOOD Return the battery to service. -
Page 17: Truck Test Results
EXP-1003 HD Chapter 3: System Test Truck Test Results Truck Test Decisions The tester displays the complete results on multiple screens. Decision Recommended Action To view the code, press or . The tester will generate a test GOOD Return the battery to service. -
Page 18: Additional Test Requirements
Chapter 3: System Test EXP-1003 HD Additional Test Requirements Starter System Test Results The tester displays a decision on the starter system with the For a more decisive result the analyzer may ask for additional complete results in a series of screens. Use or to scroll to information or further explore the battery’s condition. -
Page 19: Charging System Test
EXP-1003 HD Chapter 3: System Test Charging System Test TESTING ALTERNATOR AT IDLE, LOADS ON: The analyzer will determine if the charging system is able to provide If you are using the amp clamp (AMP CLAMP AVAILABLE) in the sufficient current for the demands of the vehicle’s electri- AUTO/VAN Charging System Test, keep it clamped around the cal system. - Page 20 Chapter 3: System Test EXP-1003 HD Charging System Action Decision NO PROBLEMS The system is showing normal output from the alternator. No problem detected. NO VOLTAGE The alternator is not providing charging current to the battery. √ Check the belts to ensure the alternator is rotating with the engine running. Replace broken or slipping belts and retest.
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Page 21: Chapter 4: Print/View
EXP-1003 HD Chapter 4: Print/View Chapter 4: Print/View The Print/View Menu allows you to view and print the results of the Battery, System, and Cable Drop Tests. The results of the last test are stored in memory until the next test is performed. -
Page 22: Chapter 5: Cable Drop Test
There is no need to run the engine. The Cable Drop Test uses BATTERY GROUND Midtronics’ conductance technology to send a signal through STARTER CIRCUIT the circuit to the component under test. The tester then simultaneously calculates voltage drop on the positive (+) and ... -
Page 23: Chapter 6: Dmm (Digital Multimeter)
EXP-1003 HD Chapter 6: DMM (Digital Multimeter) Chapter 6: DMM (Digital Multimeter) The DMM’s infrared temperature sensor also allows Connect the amp clamp to the analyzer’s accessories port. you to determine the surface temperature of compo- Select the DC Volts, AC Volts, or Volts/Amps icon. - Page 24 Chapter 6: DMM (Digital Multimeter) EXP-1003 HD The accuracy specification is defined as ± (n% reading + [count * resolution]) at 77 °F. Range Resolution Accuracy Overload Protection 0–60 V 0.01 V 0.05% + 2 120 Vrms Accuracies are specified from 2% to 100% of range.
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Page 25: Chapter 7: Info
EXP-1003 HD Chapter 7: Info Chapter 7: Info Clear Counters The Info Menu has three utilities to help you manage your test data and track the usage and history of your To reset a total to 0, press the number key that corresponds to analyzer. -
Page 26: Chapter 8: Utility
Chapter 8: Utility EXP-1003 HD Chapter 8: Utility Mode Use the Utility Menu to customize the tester—from interface language to display contrast The utilities Use or to select the desired Mode and press NEXT or also have default settings that can be user-adjusted. -
Page 27: Deleting A User Id
EXP-1003 HD Chapter 8: Utility Use the ARROW keys to select a USER ID. (You cannot de- Use or to scroll to the desired ID placeholder. Scroll lete placeholder USER IDs, i.e., USER03). past the first line to jump to the previous page. Scroll past the fourth line to go to the next page. -
Page 28: Backlight Time
Chapter 8: Utility EXP-1003 HD Temp Press ADJUST key to display the numerical scroll box. The TEMP utility enables you to set the units of mea- (1-10) sure to either Celsius or Fahrenheit. Press or to change the value up or down, or press the corresponding number key. -
Page 29: Chapter 9: Maintenance & Troubleshooting
If any of the four connections shows more than 1 Ω, contact the battery test cables. Midtronics Customer Service at www.midtronics.com or (630) You are testing the continuity between the clamp jaws and the 323-2800 to order a new set of cables. -
Page 30: Troubleshooting
MODE button. The green STATUS light should turn on. Make sure you are using the The Display Does Not Turn On Midtronics printer. Other printers may not be compatible. • Check the connection to the vehicle battery. -
Page 31: Appendix: Templates
EXP-1003 HD Appendix: Templates Appendix: Templates Header And Coupon Templates To help you edit and center your coupon, use the template below to lay out your coupon information below before entering it into the Battery Diagnostic Station. Line 1 Line 2... - Page 32 PATENTS This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For speci c patent information, contact Midtronics, Inc. at +1 630 323-2800. LIMITED WARRANTY Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase.