Regulations/Conformity Regulations/Conformity Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex online support site: http://www.cognex.com/Support. Safety and Regulatory Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 7600: Regulatory Model 1AAB...
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.
Precautions Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage: The vision system is intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 2A continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS).
Table of Contents Table of Contents Legal Notices Regulations/Conformity China RoHS For European Community Users Precautions Table of Contents Symbols Introduction Support Standard Components Accessories In-Sight Lenses, Lens Covers and Lights DataMan Lenses, Lens Covers and Lights External Lights Cables Mounting Brackets I/O Modules Connectors and Indicators...
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Table of Contents Ethernet Cable Breakout Cable I/O Module Cable Vision System Dimensions Vision System Dimensions (with Standard Lens Cover) Vision System Dimensions (with Extended Lens Cover) Vision System Dimensions (with Illumination and Lens Cover) Mounting Bracket Dimensions (ISB-7000-7K) Mounting Bracket Dimensions (ISB-7000-5K) Vision System C-Mount Lens Clearance Dimensions Cleaning/Maintenance Clean the Vision System Housing...
Symbols Symbols The following symbols indicate safety precautions and supplemental information. WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or electrical shock. CAUTION: This symbol indicates the presence of a hazard that could result in property damage. Note: Notes provide supplemental information about a subject.
The In-Sight online support site: http://www.cognex.com/Support/InSight. Standard Components Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Component Description Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O.
Introduction Accessories The following components can be purchased separately. For a complete list of options and accessories, contact your local Cognex sales representative. In-Sight Lenses, Lens Covers and Lights C-Mount Accessories Note: The following C-Mount lenses are supported with the vision system. If a different lens is used, the following restrictions apply.
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Introduction Illumination Accessory C-Mount Lenses, Lens Covers and Lights CAUTION: The following C-Mount lenses are supported with the illumination accessory (ISLM-7000-WHI). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller. Maximum lens length is 38.5mm without a bandpass filter and 36mm with a bandpass filter.
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Introduction S-Mount/M12 Autofocus Accessories Autofocus module with 8mm lens (ISAF-7000-8mm) 6mm M12 lens (LM12-06-01) 8mm M12 lens (LM12-08-01-F2.2) 12mm M12 lens (LM12-12-01-F2.3) 16mm M12 lens (LM12-16-01) 25mm M12 lens (LM12-25-01) Illumination with white LED ring light, lens cover and hex wrench (ISLM-7000-WHI) Clear illumination lens cover (COV-7000-CLR) Polarized lens cover (COV-7000-PL-FULL) Note: When installing the lens cover, pull the red tab to remove the protective film.
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Introduction S-Mount/M12 Manual Focus Accessories Note: The DataMan clear lens cover accessory (DM300-CLCOV) is supported with In-Sight S-Mount/M12 manual focus lenses and provides IP65 rating. For more information, refer to DataMan Lenses, Lens Covers and Lights on page 15. The following S-Mount/M12 lenses are supported with the vision system. If a different lens is used, the following restrictions apply: At infinity focus, the back focal length must be greater than 5.5mm.
Introduction DataMan Lenses, Lens Covers and Lights The following DataMan accessories are also supported with the In-Sight vision system for S-Mount/M12 manual focus lens configurations. DataMan lenses are only supported with DataMan lens covers and lights. Note: The following S-Mount/M12 lenses are supported with the vision system. If a different lens is used, the following restrictions apply: At infinity focus, the back focal length must be greater than 5.5 mm.
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Infrared wide (DM30X-HPIA3-IR-W) Note: If using the following Cognex high-power illumination lights with a DM30X-HPIA-xxx product ID: A spacer kit accessory (DMA-SPKIT-30X-00) is required when using the high power illumination accessory. When the spacer is used, the field of view will be limited for wide-angled lenses.
A Cognex control cable (CCB-FOV25- MAL-012) can be used to connect the vision system’s LIGHT connector to the external light and a Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply.
Introduction Bar light, wide red (IVSL-YLW2X-625) Bar light, narrow red, linear polarizer (IVSL-YLW2X-625P) Bar light, narrow infrared (IVSL-YLW2X-850) Bar light, narrow blue (IVSL-YLW300-470) Bar light, wide blue (IVSL-YLW300-470 W) Bar light, narrow red (IVSL-YLW300-625) Bar light, wide red (IVSL-YLW300-625 W) Bar light, narrow white (IVSL-YLW300-WHI) Bar light, wide white (IVSL-YLW300-WHI W) Bar light, blue (IVSL-LX520-470)
Introduction Mounting Brackets Mounting bracket with M3x4 socket head screws and hex wrench (ISB-7000-7K). Also has 1/4 - 20, M6 and flathead mounting holes. Mounting holes compatible with In-Sight 7000 series vision systems. Mounting bracket with Phillips flat head M3 screws and M4x4 screws (ISB-7000-5K). Mounting holes compatible with In-Sight 5000 series vision systems.
Introduction Connectors and Indicators Connector Function Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. For Connector more information, refer to Breakout Cable on page 69. Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module, which adds general-purpose discrete I/O.
Installation Installation This section describes the connection of the vision system to its standard components and accessories. Note: Cables are sold separately. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur.
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Installation 5. Attach the standard lens cover (COV-7000-CMNT) or extended lens cover (COV-7000-CMNT-EX) to the vision system. Rotate the lens cover clockwise approximately seven degrees to lock it.
Installation Install the C-Mount Lens and Illumination Accessory Complete the following steps to install a C-Mount lens and the illumination accessory (ISLM-7000-WHI). CAUTION: Refer to Illumination Accessory C-Mount Lenses, Lens Covers and Lights on page 12 for lenses supported with the illumination accessory (ISLM-7000-WHI). If using a different C-Mount lens with the illumination accessory, it must be 29.5mm in diameter or smaller.
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Installation 4. Place the spacer on top of the vision system with “TOP” oriented upward. Verify seating of the gasket on the bottom of the spacer. Insert the four M3 x 6mm screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb).
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Installation 6. Place the light housing with LED ring light on top of the spacer, with “TOP” oriented upward. Verify seating of the gasket on the top of the spacer. There are four captive screw access holes near the white circles on the LED ring light.
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Installation 7. If using a bandpass filter, insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs. Tip: Wear gloves when installing the filter to prevent getting fingerprints on the surface of the filter. Push the filter down and snap it into place.
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Installation 9. Place the light cover on the light housing. Align the central clear region of the light cover with the light baffle edges. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).
Installation Install the Autofocus Accessory and Illumination Accessory Complete the following steps to install the autofocus accessory (ISAF-7000-8mm). For a list of supported accessories, refer to S-Mount/M12 Autofocus Accessories on page 13. Note: The autofocus accessory has an 8mm M12 lens pre-installed. If a different lens is required, it should be installed into the autofocus module before the autofocus module is installed to the vision system.
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Installation 4. Place the spacer on top of the vision system with “TOP” oriented upward. Verify seating of the gasket on the bottom of the spacer. Insert the four M3 x 6mm screws and use a 2mm hex wrench to torque screws to 0.34 Nm (3 in-lb).
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Installation 6. Place the light housing with LED ring light on top of the spacer, with “TOP” oriented upward. Verify seating of the gasket on the top of the spacer. There are four captive screw access holes near the white circles on the LED ring light.
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Installation 7. If using a bandpass filter, insert the filter in the light baffle so that it's held in place between the light baffle's filter retention tabs. Tip: Wear gloves when installing the filter to prevent getting fingerprints on the surface of the filter. Push the filter down and snap it into place.
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Installation 9. Place the light cover on the light housing. Align the central clear region of the light cover with the light baffle edges. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb).
Installation Install the In-Sight S-Mount/M12 Manual Focus Lens Complete the following steps to install an In-Sight S-Mount/M12 manual focus lens. For a list of supported accessories, refer to S-Mount/M12 Manual Focus Accessories on page 14. Note: The S-Mount accessory kit (ISLN-7000-SMNT) is required when installing In-Sight S-Mount/M12 manual focus lenses.
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Installation 6. Place the rubber lens-locking cone over the M12 lens until it snaps into place around the nose of the lens. When installing, avoid rotating the M12 lens. 7. If using a lens cover accessory, attach the lens cover to the vision system.
Installation Mount the Vision System The vision system provides mounting holes for attachment to a mounting surface. CAUTION: It is recommended the vision system be grounded, either by mounting the vision system to a fixture that is electrically grounded or by attaching a wire from the vision system’s mounting fixture to frame ground or Earth ground.
Installation Install the Mounting Bracket (ISB-7000-7K) The accessory mounting bracket kit (ISB-7000-7K) includes the mounting bracket, M3 screws (quantity 4) and a hex wrench for attaching the vision system to the mounting bracket. The mounting bracket also has 1/4 - 20, M6 and flathead mounting holes for mounting the vision system to a mounting surface.
Installation Install the Mounting Bracket (ISB-7000-5K) The accessory mounting bracket kit (ISB-7000-5K) includes the mounting bracket, Phillips flat head M3 screws (quantity four) for attaching the vision system to the mounting bracket and M4 screws (quantity 4) for securing the bracket to a mounting surface.
Installation Working Distance and Field of View (S-Mount/M12 Lenses) The working distance is the distance from the vision system lens to the part that needs to be inspected; field of view is what the vision system can see at that distance. As the working distance increases, so does the size of the field of view. Note: The following charts show the design field of view of the In-Sight S-Mount/M12 accessory lenses and is fully mapped onto the image sensor.
Installation Connect the External Light Cable (Optional) 1. Remove the protective cap from the LIGHT connector, if present. 2. Connect the External Light cable’s M12 connector to the vision system's LIGHT connector. 3. Connect the other end of the Light cable to an external lighting device (for example, a strobe light). Connect the Ethernet Cable CAUTION: The Ethernet cable shield must be grounded at the far end.
Installation Connect the Breakout Cable CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground. Note: I/O wiring or adjustments to I/O devices should be performed when the vision system is not receiving power. Exposed wires can be cut short or wire ends trimmed, and the wires tied back using a tie made of non- conductive material.
Installation Connect the CIO-MICRO I/O Module (Optional) Note: When connected to the CIO-MICRO I/O module via the I/O module cable: HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) or PNP (current sourcing) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current.
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Installation High-Speed Output Status Illuminates to indicate the high-speed output signal for the In-Sight vision system has LEDs (HS OUT 0 and HS switched ON. The LEDs will illuminate even if the I/O module’s high-speed terminals are OUT 1) not connected to anything. In addition, the I/O module displays the last known state of the high-speed output line;...
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Installation 3. Connect the I/O module's I/O wires. a. Determine how I/O devices will be connected to the I/O module’s input and output terminals. b. Use a screwdriver to loosen the appropriate screw terminals. c. Connect the input and output wires to the input and output terminals. d.
Installation Connect the CIO-1400 I/O Expansion Module (Optional) Note: When connected to the CIO-1400 I/O expansion module: HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) only with 50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (sourcing) with 100mA maximum current.
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Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, SENSOR port and Frame Ground terminal are internally connected.
Installation Replace the SD Card (Optional) The vision system is equipped with a Micro SD card slot and an SD card is pre-installed for saving job and image files. Complete the following steps to replace the pre-installed SD card. Note: The vision system supports SD cards with a maximum capacity of 8GB, formatted with a FAT32 file system. CAUTION: Hot-plugging the SD card is not supported and may damage the SD card and/or lead to unexpected behavior.
Installation Replace the LED Ring Light (Optional) The illumination accessory (ISLM-7000-WHI) has a white LED ring light pre-installed. Complete the following steps to replace the pre-installed LED ring light. CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
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Installation 3. Remove the keyed light baffle. Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lens Covers and Lights on page 10. 4. Use a 2mm hex wrench to remove the four M2.5 x 6mm screws from the LED ring light. The screw holes are indicated by a triangle symbol ►.
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Installation 5. Place the new LED ring light inside the light housing, with "TOP" oriented upward. Insert the four M2.5 x 6mm screws into the screw holes indicated by a triangle symbol ►. Tighten the screws using a 2mm hex wrench; the maximum torque is 0.34 Nm (3 in-lb).
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Installation 6. The light baffle is keyed to fit the LED ring light structure and snaps into place with the keyed tabs sitting flush over each light housing captive screw access hole. With the “TOP” of the light housing oriented upward, tilt the light baffle toward the light housing and maneuver the light baffle past the top of the LED ring light structure.
Installation Replace the M12 Autofocus Lens (Optional) The autofocus accessory (ISAF-7000-8mm) has an 8mm M12 lens pre-installed. Complete the following steps to replace the pre-installed M12 lens. CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
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Installation 4. Remove the keyed light baffle. Note: The following graphic includes an optional bandpass filter accessory installed to the light baffle. For more information, refer to In-Sight Lenses, Lens Covers and Lights on page 10. 5. The light housing contains four captive screws that are accessible via captive screw access holes in the LED ring light board.
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Installation 6. Use a 1.5mm hex wrench to loosen the three captive screws in the autofocus module accessory (ISAF-7000- 8mm). Remove the autofocus module from the vision system. CAUTION: Do not hot-plug the autofocus module; verify the vision system is not receiving power when connecting or disconnecting the autofocus module.
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Installation 11. Drop the new M12 lens into the module. 12. Once the lens is in the module, quarter turn the thread of the lens clockwise, to ensure the lens is seated in the lens carrier. 13. With the chamfer side of the blue lens nut facing the module, thread the blue lens nut on the lens and finger- tighten until snug.
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Installation 15. Place the light housing with LED ring light on top of the spacer, with “TOP” oriented upward. Verify seating of the gasket on the top of the spacer. There are four captive screw access holes near the white circles on the LED ring light.
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Installation 17. Place the light cover on the light housing. Align the central clear region of the light cover with the light baffle edges. Insert the four M3 x 12mm screws and use a 2mm hex wrench to torque screws to 0.31 Nm (2.75 in-lb). 18.
Installation Remove the Illumination Accessory PCB If the illumination accessory (ISLM-7000-WHI) must be uninstalled from the vision system, complete the following steps to safely remove the PCB and avoid damage to the vision system. CAUTION: Do not hot-plug the illumination accessory; verify the vision system is not receiving power when connecting or disconnecting the illumination accessory.
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Installation 4. Once the extractor is engaged under the edges of the PCB, gently pull upward to disengage the PCB from the internal connector and remove the PCB. 5. Verify the removal process did not damage mating components.
Specifications Specifications The following sections list general specifications for the vision system. Vision System Specifications Specifications 7600 7800 7801 7802 In-Sight version 5.4.0 Minimum Firmware Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing 512MB SDRAM Memory Sensor Type...
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Specifications Specifications 7600 7800 7801 7802 Discrete Outputs 4 high-speed outputs when connected to the Breakout cable. 2 high-speed outputs, plus 8 general-purpose outputs available when connected to the CIO-MICRO I/O module via the I/O module cable. 2 high-speed outputs, plus 6 general-purpose outputs available when connected to the CIO-1400 I/O module via the I/O module cable.
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Specifications Specifications 7600 7800 7801 7802 Protection IP67 with cables and appropriate lens cover attached. Shock (Shipping and IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800m/s Storage) 11ms, half-sinusoidal) with cables or cable plugs and appropriate lens cover attached. Vibration (Shipping and IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz Storage)
Specifications Acquisition Trigger The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description ±15 — ±28 V 0 —...
Specifications General-Purpose Inputs The vision system features three built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description ±15 — ±28 V 0 — ±5 V @ 12 VDC, 2.0 mA @ 24 VDC, 4.2 mA Delay...
Specifications High-Speed Outputs The vision system features four built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description Voltage 26.4V maximum through external load Current 50mA maximum sink current OFF state leakage current 100µA External load resistance 240 Ohms to 10K Ohms...
Specifications High-Speed Output Wiring To connect to an NPN-compatible PLC input, connect High-Speed Output 0, Output 1, Output 2, or Output 3 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3V. To connect to a PNP-compatible PLC input, connect High-Speed Output 0, Output 1, Output 2 or Output 3 directly to the PLC input.
Specifications External Light Cable The External Light cable (CCB-M12LTF-xx) is used to connect to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous lighting device or a strobed lighting device. Before using an external lighting device, you must use the Light Settings dialog within In-Sight Explorer to configure the light settings.
Specifications Ethernet Cable The RJ-45 to M12 X-coded Ethernet cable provides Ethernet connectivity and supplies power to the vision system. P1 Pin Number Wire Color Signal Name P2 Pin Number White/Orange TxRx A + Orange TxRx A - White/Green TxRx B + Blue TxRx C + White/Blue...
Specifications Breakout Cable The Breakout cable provides connections to an external power supply, the acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated. Wire Color Pin# Signal Name IN 2 / HS OUT 2 Yellow RS-232 TRANSMIT White/Yellow...
Specifications I/O Module Cable The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable.
Specifications Vision System Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Specifications Vision System Dimensions (with Standard Lens Cover) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Specifications Vision System Dimensions (with Extended Lens Cover) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Specifications Vision System Dimensions (with Illumination and Lens Cover) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Specifications Mounting Bracket Dimensions (ISB-7000-7K) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Specifications Mounting Bracket Dimensions (ISB-7000-5K) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Specifications Vision System C-Mount Lens Clearance Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice.
Cleaning/Maintenance Cleaning/Maintenance Clean the Vision System Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision system housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
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