SCHUNK GSM-P Assembly And Operating Manual

SCHUNK GSM-P Assembly And Operating Manual

Rotary gripping module with parallel gripper
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Assembly and Operating Manual
GSM-P 
Rotary gripping module with parallel gripper
Translation of Original Operating
Manual

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Summary of Contents for SCHUNK GSM-P

  • Page 1 Assembly and Operating Manual GSM-P  Rotary gripping module with parallel gripper Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389104 Version: 14.00 | 23/05/2023 | en...
  • Page 3: Table Of Contents

    3 Technical data ..................19 4 Design and description ................20 4.1 Design ....................20 4.2 Description ..................20 5 Assembly.................... 21 5.1 Installing and connecting ..............21 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 4 8.12.2 Assembly drawing of the DKM and FAN modules ....... 58 8.12.3 Assembly drawing of the gripping modules........59 9 Translation of the original declaration of incorporation ......... 60 10 UKCA declaration of incorporation ............61 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 5 Table of contents 11 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................62 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 6: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 7: Applicable Documents

    1.3 Scope of delivery The scope of delivery includes Rotary gripping module with parallel gripper GSM-P in the version ordered Assembly and Operating Manual Accessory pack 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 8: Accessory Pack Rotational Speed Rotor Fan

    > Service. The following spare parts packages are available for this product: "Rotary gripping module" spare parts package Contents of the spare parts package, [/ 59]. } 8.12.3 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 9 1339366 E-090 / S-090 GSM-P 50 1380473 1380476 1380479 E-180 / S-180 GSM-P 64 1339373 1339378 1339376 E-090 / S-090 GSM-P 64 1380483 1380487 1380490 E-180 / S-180 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 10: Basic Safety Notes

    Structural changes should only be made with the written approval of SCHUNK. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 11: Spare Parts

    Observe the national safety regulations and rules and general safety instructions. The following personal qualifications are necessary for the various activities related to the product: 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 12: Personal Protective Equipment

    Wear protective gloves and safety goggles when handling hazardous substances. Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 13: Notes On Safe Operation

    Do not recommission the product until the malfunction has been rectified. Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 14: Disposal

    Falling loads may cause serious injuries and even death. Stand clear of suspended loads and do not step into their swiveling range. Never move loads without supervision. Do not leave suspended loads unattended. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 15: Protection During Commissioning And Operation

    The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 16: Notes On Particular Risks

    Wear suitable protective equipment. Do not reach into the open mechanism or the movement area of the product. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 17 In the case of swivel units or rotary tables with a rotary drive, serious injuries can be caused by rotating components. Take appropriate protective measures to secure the danger zone. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 18 Avoid contact between lubricant and skin or eyes. Wear safety goggles and protective gloves. Observe information on the safety data sheet of the lubricant. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 19: Technical Data

    Min. pressure [bar] for swiveling Max. pressure [bar] More technical data is included in the catalog data sheet. Whichever is the latest version. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 20: Design And Description

    Rotary gripping module with parallel gripper Compressed air main connection DKM feed-through compact module Base jaws PGM gripping module FAN rotor drive 4.2 Description Rotary gripping module with parallel gripper 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 21: Assembly

    Check the evenness of the mounting surface, [/ 23]. } 5.2.1 Only open the required air connections (main connection or direct connection), [/ 25]. } 5.2.2 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 22 ð Use centering sleeves from the enclosed accessory pack. Connect air purge connection if necessary. Connect the sensor, see assembly and operating manual of the sensor. Mount the sensor, } 5.3 [/ 27]. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 23: Connections

    Thread diameter for screwing through for mounting the unit on the base side Thread diameter and maximum depth of engagement for screw connection for mounting on the base side 8 deep 11 deep 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 24 NOTE When monitoring with magnetic switches, the minimum distance between the units must be 10 mm if multiple units are installed next to each other. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 25: Pneumatic Connections

    If the end positions of the stroke and swivel movements are not impact-free and bounce-free, the respective movements must be adjusted with the exhaust throttle. CAUTION Observe the requirements for the air supply } 3 [/ 19]. Pneumatic connections 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 26 Open only the air connections that are needed. Close unused main air connections using the screw plugs from the enclosed pack. For a hose-free direction connection, use the O-rings from the enclosed pack. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 27: Mounting The Sensor

    Adjustment range of start angle Adjustment range of end angle Adjustment range of end angle Switching range of sensor Switching range of sensor Rotating angle setting and monitoring range GSM 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 28: Settings For Magnetic Switch

    GSM-P-40 13.9 GSM-P-40-AS 13.9 GSM-P-40-IS 31.5 22.6 17.6 GSM-P-50 16.9 GSM-P-50-AS 16.9 GSM-P-50-IS 36.7 27.8 GSM-P-64 13.9 GSM-P-64-AS 13.9 GSM-P-64-IS 26.25 16.35 11.35 Tab.: Installation dimensions for MMS-P 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 29: Switch-Off Hysteresis For Magnetic Switch Mms-P 22

    7 mm * 40% = 2.8 mm NOTE The table of values applies only to sensors whose hysteresis has been taught. For further information see assembly and operating manual of the sensor. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 30: Assembly And Setup Of The Mms-P 22

    2 gripper positions can be monitored by each of the two MMS-P sensors. If the gripper is in a third gripper position, the rotating angle end position can only be monitored via additional sensors. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 31 SCHUNK contact person or download information from our homepage. Technical data for the sensors can be found in the data sheets (included in the scope of delivery). 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 32: Inductive Monitoring Via In 40

    Rotating angle end position in counterclockwise direction with closed gripper Rotating angle end position in clockwise direction with opened gripper Rotating angle end position in clockwise direction with closed gripper 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 33 303) at the holder (300) is 125 Ncm. Remove bracket (8). CAUTION Risk of damage due to incorrect adjustment of the proximity switches! Disconnect the energy supply before installing or adjusting the inductive proximity switches. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 34 Should a signal be received "too early", this can be corrected by increasing the switching distance, which, however, also affects the sensitivity of the switching function. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 35 Only included in the mounting kit for P-50 In P-32, item 92 is identical to item 91 Item 112 is not a component of the mounting kit, it is part of the gripping module 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 36: Mounting A Customized Construction

    It is also recommended to use the upper contact surface of the gripper finger to support the customized top jaws. No mounting screws are included in the scope of delivery. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 37: Commissioning

    6 until the desired position is reliably reached even after repeated rotation. To set the second end position, proceed according to steps 5 to 7, but actuate connection A. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 38 90° or 180° total rotating angle range Minimum rotating angle range Can be reduced down to 0° for any position within the total rotating angle range of the standard unit 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 39 Adjustment range of end angle Adjustment range of end angle Switching range of sensor Switching range of sensor Rotating angle setting and monitoring range with GSM-P Total rotating angle range 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 40: Setting The Speed

    6.3 Restart after long standstill During a longer standstill, no compressed air may be applied to the product. If issues occur during the restart process, see } 7.2 [/ 42] 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 41: Troubleshooting

    SCHUNK recommends the use of quick-air-vent- valves directly at the product. Loading too large. Check permissible weight and length of the gripper fingers. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 42: Swivel Movement Is Not Executed Immediately

    If the product has already been treated with Teflon spray or penetrating oil, it should be serviced or completely relubricated. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 43: Maintenance

    Reduce the lubricant intervals accordingly. Size GSM-P 32 - 64 Interval [Mio. cycles] Size DKM 40 / 64 Interval [Mio. cycles] Size FAN 40 / 64 Interval [Mio. cycles] 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 44: Lubricant/Greasing Areas/Adhesives

    8.3 Lubricant/greasing areas/adhesives During maintenance, treat all greasing areas with lubricant. Apply a thin film of lubricant using a lint-free cloth or brush. SCHUNK recommends the lubricants listed. Greasing areas 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 45 Adhesive from Weicon, 302-43 for Item 110 / 111 / 112 Item 104 / 140 all screws Equivalent adhesives and activators from other manufacturers may be used. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 46: Screw Tightening Torques

    P-64 64x64 Tab.: DKM screw tightening torques Rotor drive Item 101 Item 104 FAN 40 1.3 Nm FAN 64 3.1 Nm Tab.: Tightening torques for screws FAN 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 47: Disassembly/Assembly Of The Unit In The Basic Modules

    Put the feed-through compact module DKM (40) on the rotor drive FAN (50) and secure the two modules with the screws (104). Observe permissible tightening torques, [/ 46]. } 8.4 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 48: Disassembly/Assembly Of The Gripping Module

    Loosen and remove both screws (1). Remove gripping module (2) from socket (4). Remove O-ring (3) from groove of socket (4) and discard. before as of 05/2019 05/2019 GSM-P year of manufacture 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 49 Using new screws (1) from the spare parts package, screw the gripping module (2) firmly onto the socket (4). Note: Observe max. tightening torque! Secure all compressed air lines. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 50: Changing The Gripping Module - Gsm-P 40-64

    Secure all compressed air lines. Clean all parts thoroughly and check for damage and wear. When assembling, use the parts from the spare part package. Grease all parts with the specified lubricant. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 51: Mounting Orientation Of The Magnets, Item 120

    (31-34) and pull stop 1 DKM GSM (81) and the set of fitting disks (111/112) off the bushing (44 or 46). Pull the gripping module (31-34) from the housing DKM GSM. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 52 Connect the DKM module (11) to the rotor drive FAN using the screws (104). When doing this, pay attention to the assembly of the basic modules, } 8.5 [/ 47]. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 53: Replacing A Shock Absorber For S Variants

    Clean all parts thoroughly and check all parts for defects and wear. The unit is assembled in reverse order; finish by re-adjusting the end positions Adjusting the end positions. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 54: Replacing An Elastomer For E Variants

    Clean all parts thoroughly and check all parts for defects and wear. The unit is assembled in reverse order; finish by re-adjusting the end positions Adjusting the end positions. 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 55: Disassembly/Assembly Of The Fan Rotor Drive (50)

    Lubricate two O-rings (109) and fit them into the upper housing (51) into the appropriate counterbores. Mount the centering sleeve (108) or cylindrical pin (107) onto the upper housing (51). 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 56: Servicing And Assembling The Product

    Assembly takes place in the opposite order to disassembly. Observe the following: Unless otherwise specified, secure all screws and nuts with Loctite no. 243 and tighten with the appropriate tightening torque.} 8.4 [/ 46] 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 57: Drawings

    Variations are possible depending on size and variant. 8.12.1 Assembly drawing of the basic module Basic module overview PGM gripping module DKM feed-through compact module FAN rotor drive 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 58: Assembly Drawing Of The Dkm And Fan Modules

    DKM and FAN overview Included in the seal kit. Seal kit can only be ordered completely. Only for the basic sizes 40 x 40 and 64 x 64 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 59: Assembly Drawing Of The Gripping Modules

    Assembly drawing of the basic modules Included in the parts list for the DKM feed-through compact module Item 113 only available for the sizes P-40, P-50, and P-64 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 60: Translation Of The Original Declaration Of Incorporation

    Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, May 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 61: Ukca Declaration Of Incorporation

    Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, May 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 62 "on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
  • Page 63 14.00 | GSM-P | Assembly and Operating Manual | en | 389104...
  • Page 64 SCHUNK SE & Co. KG Toolholding and workholding | Gripping Technology | Automation technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...

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