Lister Petter NEW ALPHA LPWS2 Manuals

Manuals and User Guides for Lister Petter NEW ALPHA LPWS2. We have 4 Lister Petter NEW ALPHA LPWS2 manuals available for free PDF download: Workshop Manual, Operator's Handbook Manual

Lister Petter NEW ALPHA LPWS2 Workshop Manual (89 pages)

Brand: Lister Petter | Category: Engine | Size: 4 MB

Associated Publications
2
Operators Handbooks
2
Table of Contents
3
If Problems Occur
4
Introduction
4
General Information
5
- Handling Chemical Products Safely
  6
- Alternator Precautions
  6
- Safe Maintenance Considerations
  6
- High Pressure Fluids
  6
- Fuel System Precautions
  7
- Safety Symbols
  7
- Precautions for Oil, Filters and Elements
  7
- Engine Features
  8
- Engine Identification
  9
- Build Information
  9
- Engine Serial Number
  9
- Nomenclature
  9
- Battery Details
  10
- Battery Polarity
  10
- Recommended Battery Type
  10
- Connecting Batteries
  10
- Cold Starting Performance
  11
- Ambient Temperature Range °C (°F)
  11
- Preliminary Instructions
  12
- Dismantling and Rebuilding
  12
- The Air Cleaner
  12
Engine Servicing and Adjustments
12
- LPW and LPWT
  13
- Intake Restriction
  13
- The Cold Start Aid
  13
- The Manifolds and Silencer
  13
- Turbocharger
  14
- Removing the Turbocharger
  14
- Refitting the Turbocharger
  14
- The Crankcase Breather
  14
- The Starter Motor
  15
- The Alternator
  15
- Removing the Starter Motor
  15
- Replacing the Starter Motor
  15
- Removing the Alternator
  16
- Replacing the Alternator
  16
- The Drive Belt
  16
- The Fuel Lift Pump
  17
- Drive Belt Tension Value
  17
- The Fuel Tank
  17
- Tensioning the Drive Belt
  17
- Replacing the Fuel Lift Pump
  18
- Priming the Fuel System
  18
- Filter and Agglomer Ator
  18
- The Fuel Injection Pump
  18
- Removing a Fuel Pump
  19
- Servicing the Fuel Pump
  19
- Refitting a Fuel Pump
  19
- Fuel Pump Shims
  20
- Fuel Pump Shim Packs
  20
- Fuel Pump Timing
  20
- Timing Gauge Method
  20
- Fuel Pump Timing Values
  21
- Fuel Injector Part Numbers
  22
- The Fuel Injector
  22
- Fuel Injector Settings
  23
- Cleaning and Servicing the Injector
  23
- Replacing an Injector
  23
- Delivery Valve Holder
  23
- The Oil System
  24
- Lubricating Oil Pressure
  24
- The Oil Dipstick
  25
- Oil and Filter Changes
  25
- Draining the Oil Sump
  25
- Refilling the Oil Sump
  25
- The Oil Filter
  26
- Oil Filter Capacity
  26
- Oil Filter Identiﬁcation
  26
- Capacity between Dipstick Marks
  26
- Changing the Oil Filter
  27
- Filter Mounting Bracket
  27
- The Oil Cooler
  27
- Industrial Oil Coler
  28
- Valve Rocker Removal
  28
- Refitting a Cylinder Head
  28
- The Cylinder Head
  28
- Head Bolt Locations - LPW /LWS
  29
- Head Bolt Locations - LPW(S)T4
  29
- Valve Rocker
  29
- The Hydraulic Tappets
  30
- Cylinder Head Clearance
  30
- Checking the Clearance
  30
- Valve Tappet Compressing Tool 317-50107
  30
- Removing a Valve
  31
- Water Cooled Gasket Part Numbers
  31
- Refitting a Valve
  31
- The Valves
  31
- The Valve Seats
  32
- Valve Seat and Recess Cutting
  32
- Valve Seat Depth
  32
- The Valve Guides
  33
- Valve Guide and Seal Part Numbers
  33
- Refitting a Valve Guide
  33
- The Crankcase Door
  33
- The Gear End Cover
  34
- Removing the Crankcase Door
  34
- Replacing the Crankcase Door
  34
- Removing the End Cover
  34
- Fitting a New End Cover Oil Seal
  35
- Fitting the End Cover
  35
- Replacing the Camshaft
  36
- The Camshaft
  36
- Removing the Camshaft
  36
- Inspection of the Camshaft
  36
- The Camshaft Bush
  37
- Removing the Bush
  37
- Camshaft End Float
  37
- The Piston
  38
- Removing a Piston
  38
- The Piston Rings
  38
- Compression Ring
  38
- Piston Oil Jets
  39
- Inspecting and Servicing the Piston
  39
- Fitting a Piston
  39
- Removing the Flywheel
  40
- The Connecting Rod
  40
- Checking Bearing Clearance
  40
- The Flywheel
  40
- Refitting the Flywheel
  41
- Fitting the Flywheel Housing
  41
- Removing the Bearing Housing
  41
- Removing the Flywheel Housing
  41
- Reﬁtting the Main Bearing Housing
  42
- Main Bearing Housing Oil Seal
  42
- Fitting the Oil Seal
  42
- The Crankshaft Pulley
  43
- Refitting Oil Seals
  43
- Removing the Crankshaft
  43
- Early Engies
  43
- Crankshaft End Float
  44
- Checking Crankshaft End Float
  44
- Inspecting the Crankshaft
  44
- Refitting the Crankshaft
  44
- Removing Main Bearings
  45
- Crankshaft Main Bearings
  45
- Fitting New Bearings
  45
- The Oil Strainer and Pump
  46
- Fitting Centre Main Bearings
  46
- Removing the Pump and Strainer
  46
- Refitting the Pump and Strainer
  47
- Engine Block Coolant Capacity
  47
- The Water Cooling System
  47
- Radiator Cooling
  47
- Thermostat
  48
- Flushing the Cooling System
  48
- Flushing the Engine Block
  48
- Thermostat Identification
  48
- Radiator Coolant Capacity
  49
- Replacing the Thermostat
  49
- The Radiator Cap
  49
- The Radiator
  49
- Removing the Radiator
  50
- The 'London' Fan
  50
- Replacing the Radiator
  50
- Removing and Fitting the 'London' Fan
  50
- The Water Circulating Pump
  51
- Removing the Water Pump
  51
- Fan Data
  51
- Removing and Fitting the Fral Fan
  51
- The Governor
  52
- Removing the Governor
  52
- Fitting the Governor
  52
- Schematic Diagram of the Governor
  52
- Changing Governor Weights
  53
- Governor Weights and Springs
  53
- Governor Sleeve and Washer Combinations
  53
- Setting the Governor
  55
- Governor "E" Setting
  55
- Governor "G" Setting
  55
- Speed Quadrants
  56
- Setting the Stop/Run Lever
  56
- Variable Speed Adjustment
  56
- Setting the Control Lever
  56
- Adjusting the Engine Speed
  57
- Idling Speed Adjustment
  57
- Idling Speeds
  57
- Speed Adjustment Set Screws
  57
- Engines Running above 1800 R/Min
  58
- Crankcase Vacuum
  58
- Engines Running up to 1800 R/Min
  58
- Lubricating Oils
  59
- The Oil Specification
  59
- European Oil Speciﬁcations
  59
Engine Fluids
59
- Engine Fluids - Coolant Concentrate
  60
- Engine Fluids - Fuel
  60
- Low Temperature Fuels
  60
- Concentrate Specification
  60
- Concentration
  61
- Industrial Engine Operating Instructions
  62
- Oil Pressure Switch
  62
- Manifold Heater Plug
  62
Operating Instructions
62
- Key Start
  63
- Starting Control
  63
- Stopping the Industrial Engine
  64
- Stopping
  64
- Waste Disposal Precautions
  65
- Initial Attention
  65
Routine Maintenance
65
- Interim Maintenance
  66
- Oil and Filter Change Periods
  66
- Routine Maintenance - Schedule Hours
  66
- Sealing Compounds
  68
- Spanner Torques
  69
- Starter Motor Terminal Torques
  69
- Piston Ring Wear
  70
- Cylinder Bore Wear
  70
- Dimensions of Wearing Parts
  70
- Decarbonising
  70
- Dimensions
  71
- Controlled Expansion Pistons
  71
- Non-Controlled Expansion Pistons
  71
- Long Term Storage
  73
- Preparing the Engine for Storage
  73
- Returning the Engine to Service
  73
- Preliminary Information
  74
Troubleshooting
74
- Difﬁcult Starting or Failure to Start
  75
- Excessive Carbon Deposits
  75
- White Exhaust Smoke
  75
- Heavy Blue Exhaust Smoke
  75
- Undercharging
  76
- Overheating
  76
- High Fuel Consumption
  76
- Lack or Loss of Power
  76
- Build Details
  77
Engine Build Details
77
Technical Data
80
- Dismantling an Engine
  82
- Rebuilding an Engine
  82
Dismantle and Rebuild
82
- Formulae
  84
- Piston Speed
  84
- Cyclic Irregularity
  84
Conversion Factors
84
- Rate of Flow - Volume
  85
- Pressure - Table 1
  85

Lister Petter NEW ALPHA LPWS2 Operator's Handbook Manual (40 pages)

Alpha Series; NEW ALPHA Series

Brand: Lister Petter | Category: Engine | Size: 1 MB

Table of Contents
3
Introduction

5
- Running-In
  5
- Using this Handbook
  5
- Engine Identification
  5
1 Safety Information

6
2 Technical Data

11
- Combustion Air
  11
- The Cooling System
  11
3 Starting and Stopping

12
- General Information
  12
- Start/Stop Control
  12
- Oil Pressure Switch
  12
- Heater and Glow Plugs
  12
- Key Start
  12
- Starting LPW2, LPW3 and LPW4
  12
- Starting LPWS2, LPWS3, LPWS4
  13
- Starting LPWT4
  13
- Failure to Start
  13
- Stopping (All Engines)
  13
4 Engine Fluids

14
5 Routine Maintenance

16
- Before Starting
  16
- Important Instructions
  16
- Maintenance Schedule
  16
- How to Service Your Engine
  16
- After Servicing
  16
- Every Year
  17
- Drive Belt
  18
- Cooling System
  18
- Draining the Cooling System
  18
Flushing the Cooling System

18
- Filling the Cooling System
  18
- Coolant Capacity: Engine Block
  19
- Coolant Capacity: Radiator
  19
- Lubricating Oil
  19
- Draining the Oil Sump
  19
- Refilling the Oil Sump
  19
- Changing the Oil Filter
  20
- Fuel System
  20
- Priming the Fuel System
  20
- Changing the Agglomerator
  20
- Changing the Fuel Filter
  21
Air Cleaner

21
- Light-Duty Air Cleaner
  21
- Cyclonic Air Cleaner
  21
- Battery
  22
- Long-Term Engine Storage
  22
- Returning the Engine to Service
  22
6 Troubleshooting

23
- Method of Fault Diagnosis
  23
7 Maintenance Record

25
- Routine Maintenance
  25
- Non Routine Maintenance
  33
8 Warranty

37
- Standard Warranty Cover
  37
- Extended Warranty Cover
  37
- Conditions of Warranty
  37
- Limitations of Warranty
  38
- Purchase and Registration Details of Your Engine
  38
- Repairs under Warranty
  38
- Contacting Lister Petter
  38
Index

39

Lister Petter NEW ALPHA LPWS2 Operator's Handbook Manual (48 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents
3
1 Introduction

7
- Using the Handbook
  7
- Engine Identification
  7
- Engine Models
  8
- Running in
  8
2 Safety Information

9
- General Safety Information
  9
  - Emergency Precautions
    9
  - General Precautions
    10
  - Emissions
    10
- Personal Safety
  10
- Safety Symbols
  11
- Precautions with Chemicals
  11
  - Fuel and High Pressure Fluids
    12
- Fuel System Precautions
  13
- Precautions with Filters and Elements
  13
- Precautions with Oil Seals
  14
- Precautions with Batteries
  14
- Precautions with Electrical Systems
  15
- Waste Disposal
  15
- Precautions before Starting Engine
  16
- Lifting Precautions
  16
- Precautions before Maintenance
  16
3 Technical Data

17
- Technical Data Table
  17
- Combustion Air
  17
- The Cooling System
  17
4 Operating Instructions

18
- General Information
  18
- Keystart
  19
- Failure to Start
  20
- Stopping of Engine
  21

Lister Petter NEW ALPHA LPWS2 Operator's Handbook Manual (40 pages)

Brand: Lister Petter | Category: Engine | Size: 1 MB

Table of Contents
3
Introduction
5
Safety Information
7
- Electrical Systems
  11
- Lifting Precautions
  12
Technical Data
13
Oil Pressure Switch
14
Starting and Stopping
14
Fuel Specification
17
Engine Fluids
17
Routine Maintenance
19
- Flushing the Cooling System
  21
- Drive Belt
  21
- Draining the Cooling System
  21
- Cooling System
  21
- Filling the Cooling System
  22
- Lubricating Oil
  22
- Changing the Oil Filter
  23
- Priming the Fuel System
  24
- Changing the Fuel Filter
  24
- Air Cleaner
  25
- Returning the Engine to Service
  26
Troubleshooting
27
Maintenance Record
29
Warranty
37
Index
39

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Lister Petter NEW ALPHA LPWS2 Manuals

Lister Petter NEW ALPHA LPWS2 Workshop Manual (89 pages)

Table of Contents

Lister Petter NEW ALPHA LPWS2 Operator's Handbook Manual (40 pages)

Table of Contents

Introduction

1 Safety Information

2 Technical Data

3 Starting and Stopping

4 Engine Fluids

5 Routine Maintenance

Flushing the Cooling System

Air Cleaner

6 Troubleshooting

7 Maintenance Record

8 Warranty

Index

Lister Petter NEW ALPHA LPWS2 Operator's Handbook Manual (48 pages)

Table of Contents

1 Introduction

2 Safety Information

3 Technical Data

4 Operating Instructions

Lister Petter NEW ALPHA LPWS2 Operator's Handbook Manual (40 pages)

Table of Contents

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