User Manuals: Lister Petter ALPHA LPW4 Diesel Engine

Manuals and User Guides for Lister Petter ALPHA LPW4 Diesel Engine. We have 4 Lister Petter ALPHA LPW4 Diesel Engine manuals available for free PDF download: Workshop Manual, Operator's Handbook Manual

Lister Petter ALPHA LPW4 Workshop Manual (89 pages)

Brand: Lister Petter | Category: Engine | Size: 4 MB

Associated Publications
2
Operators Handbooks
2
Table of Contents
3
If Problems Occur
4
Introduction
4
General Information
5
- Handling Chemical Products Safely
  6
- Alternator Precautions
  6
- Safe Maintenance Considerations
  6
- High Pressure Fluids
  6
- Fuel System Precautions
  7
- Safety Symbols
  7
- Precautions for Oil, Filters and Elements
  7
- Engine Features
  8
- Engine Identification
  9
- Build Information
  9
- Engine Serial Number
  9
- Nomenclature
  9
- Battery Details
  10
- Battery Polarity
  10
- Recommended Battery Type
  10
- Connecting Batteries
  10
- Cold Starting Performance
  11
- Ambient Temperature Range °C (°F)
  11
- Preliminary Instructions
  12
- Dismantling and Rebuilding
  12
- The Air Cleaner
  12
Engine Servicing and Adjustments
12
- LPW and LPWT
  13
- Intake Restriction
  13
- The Cold Start Aid
  13
- The Manifolds and Silencer
  13
- Turbocharger
  14
- Removing the Turbocharger
  14
- Refitting the Turbocharger
  14
- The Crankcase Breather
  14
- The Starter Motor
  15
- The Alternator
  15
- Removing the Starter Motor
  15
- Replacing the Starter Motor
  15
- Removing the Alternator
  16
- Replacing the Alternator
  16
- The Drive Belt
  16
- The Fuel Lift Pump
  17
- Drive Belt Tension Value
  17
- The Fuel Tank
  17
- Tensioning the Drive Belt
  17
- Replacing the Fuel Lift Pump
  18
- Priming the Fuel System
  18
- Filter and Agglomer Ator
  18
- The Fuel Injection Pump
  18
- Removing a Fuel Pump
  19
- Servicing the Fuel Pump
  19
- Refitting a Fuel Pump
  19
- Fuel Pump Shims
  20
- Fuel Pump Shim Packs
  20
- Fuel Pump Timing
  20
- Timing Gauge Method
  20
- Fuel Pump Timing Values
  21
- Fuel Injector Part Numbers
  22
- The Fuel Injector
  22
- Fuel Injector Settings
  23
- Cleaning and Servicing the Injector
  23
- Replacing an Injector
  23
- Delivery Valve Holder
  23
- The Oil System
  24
- Lubricating Oil Pressure
  24
- The Oil Dipstick
  25
- Oil and Filter Changes
  25
- Draining the Oil Sump
  25
- Refilling the Oil Sump
  25
- The Oil Filter
  26
- Oil Filter Capacity
  26
- Oil Filter Identiﬁcation
  26
- Capacity between Dipstick Marks
  26
- Changing the Oil Filter
  27
- Filter Mounting Bracket
  27
- The Oil Cooler
  27
- Industrial Oil Coler
  28
- Valve Rocker Removal
  28
- Refitting a Cylinder Head
  28
- The Cylinder Head
  28
- Head Bolt Locations - LPW /LWS
  29
- Head Bolt Locations - LPW(S)T4
  29
- Valve Rocker
  29
- The Hydraulic Tappets
  30
- Cylinder Head Clearance
  30
- Checking the Clearance
  30
- Valve Tappet Compressing Tool 317-50107
  30
- Removing a Valve
  31
- Water Cooled Gasket Part Numbers
  31
- Refitting a Valve
  31
- The Valves
  31
- The Valve Seats
  32
- Valve Seat and Recess Cutting
  32
- Valve Seat Depth
  32
- The Valve Guides
  33
- Valve Guide and Seal Part Numbers
  33
- Refitting a Valve Guide
  33
- The Crankcase Door
  33
- The Gear End Cover
  34
- Removing the Crankcase Door
  34
- Replacing the Crankcase Door
  34
- Removing the End Cover
  34
- Fitting a New End Cover Oil Seal
  35
- Fitting the End Cover
  35
- Replacing the Camshaft
  36
- The Camshaft
  36
- Removing the Camshaft
  36
- Inspection of the Camshaft
  36
- The Camshaft Bush
  37
- Removing the Bush
  37
- Camshaft End Float
  37
- The Piston
  38
- Removing a Piston
  38
- The Piston Rings
  38
- Compression Ring
  38
- Piston Oil Jets
  39
- Inspecting and Servicing the Piston
  39
- Fitting a Piston
  39
- Removing the Flywheel
  40
- The Connecting Rod
  40
- Checking Bearing Clearance
  40
- The Flywheel
  40
- Refitting the Flywheel
  41
- Fitting the Flywheel Housing
  41
- Removing the Bearing Housing
  41
- Removing the Flywheel Housing
  41
- Reﬁtting the Main Bearing Housing
  42
- Main Bearing Housing Oil Seal
  42
- Fitting the Oil Seal
  42
- The Crankshaft Pulley
  43
- Refitting Oil Seals
  43
- Removing the Crankshaft
  43
- Early Engies
  43
- Crankshaft End Float
  44
- Checking Crankshaft End Float
  44
- Inspecting the Crankshaft
  44
- Refitting the Crankshaft
  44
- Removing Main Bearings
  45
- Crankshaft Main Bearings
  45
- Fitting New Bearings
  45
- The Oil Strainer and Pump
  46
- Fitting Centre Main Bearings
  46
- Removing the Pump and Strainer
  46
- Refitting the Pump and Strainer
  47
- Engine Block Coolant Capacity
  47
- The Water Cooling System
  47
- Radiator Cooling
  47
- Thermostat
  48
- Flushing the Cooling System
  48
- Flushing the Engine Block
  48
- Thermostat Identification
  48
- Radiator Coolant Capacity
  49
- Replacing the Thermostat
  49
- The Radiator Cap
  49
- The Radiator
  49
- Removing the Radiator
  50
- The 'London' Fan
  50
- Replacing the Radiator
  50
- Removing and Fitting the 'London' Fan
  50
- The Water Circulating Pump
  51
- Removing the Water Pump
  51
- Fan Data
  51
- Removing and Fitting the Fral Fan
  51
- The Governor
  52
- Removing the Governor
  52
- Fitting the Governor
  52
- Schematic Diagram of the Governor
  52
- Changing Governor Weights
  53
- Governor Weights and Springs
  53
- Governor Sleeve and Washer Combinations
  53
- Setting the Governor
  55
- Governor "E" Setting
  55
- Governor "G" Setting
  55
- Speed Quadrants
  56
- Setting the Stop/Run Lever
  56
- Variable Speed Adjustment
  56
- Setting the Control Lever
  56
- Adjusting the Engine Speed
  57
- Idling Speed Adjustment
  57
- Idling Speeds
  57
- Speed Adjustment Set Screws
  57
- Engines Running above 1800 R/Min
  58
- Crankcase Vacuum
  58
- Engines Running up to 1800 R/Min
  58
- Lubricating Oils
  59
- The Oil Specification
  59
- European Oil Speciﬁcations
  59
Engine Fluids
59
- Engine Fluids - Coolant Concentrate
  60
- Engine Fluids - Fuel
  60
- Low Temperature Fuels
  60
- Concentrate Specification
  60
- Concentration
  61
- Industrial Engine Operating Instructions
  62
- Oil Pressure Switch
  62
- Manifold Heater Plug
  62
Operating Instructions
62
- Key Start
  63
- Starting Control
  63
- Stopping the Industrial Engine
  64
- Stopping
  64
- Waste Disposal Precautions
  65
- Initial Attention
  65
Routine Maintenance
65
- Interim Maintenance
  66
- Oil and Filter Change Periods
  66
- Routine Maintenance - Schedule Hours
  66
- Sealing Compounds
  68
- Spanner Torques
  69
- Starter Motor Terminal Torques
  69
- Piston Ring Wear
  70
- Cylinder Bore Wear
  70
- Dimensions of Wearing Parts
  70
- Decarbonising
  70
- Dimensions
  71
- Controlled Expansion Pistons
  71
- Non-Controlled Expansion Pistons
  71
- Long Term Storage
  73
- Preparing the Engine for Storage
  73
- Returning the Engine to Service
  73
- Preliminary Information
  74
Troubleshooting
74
- Difﬁcult Starting or Failure to Start
  75
- Excessive Carbon Deposits
  75
- White Exhaust Smoke
  75
- Heavy Blue Exhaust Smoke
  75
- Undercharging
  76
- Overheating
  76
- High Fuel Consumption
  76
- Lack or Loss of Power
  76
- Build Details
  77
Engine Build Details
77
Technical Data
80
- Dismantling an Engine
  82
- Rebuilding an Engine
  82
Dismantle and Rebuild
82
- Formulae
  84
- Piston Speed
  84
- Cyclic Irregularity
  84
Conversion Factors
84
- Rate of Flow - Volume
  85
- Pressure - Table 1
  85

Lister Petter ALPHA LPW4 Operator's Handbook Manual (40 pages)

Alpha Series; NEW ALPHA Series

Brand: Lister Petter | Category: Engine | Size: 1 MB

Table of Contents
3
Introduction

5
- Running-In
  5
- Using this Handbook
  5
- Engine Identification
  5
1 Safety Information

6
2 Technical Data

11
- Combustion Air
  11
- The Cooling System
  11
3 Starting and Stopping

12
- General Information
  12
- Start/Stop Control
  12
- Oil Pressure Switch
  12
- Heater and Glow Plugs
  12
- Key Start
  12
- Starting LPW2, LPW3 and LPW4
  12
- Starting LPWS2, LPWS3, LPWS4
  13
- Starting LPWT4
  13
- Failure to Start
  13
- Stopping (All Engines)
  13
4 Engine Fluids

14
5 Routine Maintenance

16
- Before Starting
  16
- Important Instructions
  16
- Maintenance Schedule
  16
- How to Service Your Engine
  16
- After Servicing
  16
- Every Year
  17
- Drive Belt
  18
- Cooling System
  18
- Draining the Cooling System
  18
Flushing the Cooling System

18
- Filling the Cooling System
  18
- Coolant Capacity: Engine Block
  19
- Coolant Capacity: Radiator
  19
- Lubricating Oil
  19
- Draining the Oil Sump
  19
- Refilling the Oil Sump
  19
- Changing the Oil Filter
  20
- Fuel System
  20
- Priming the Fuel System
  20
- Changing the Agglomerator
  20
- Changing the Fuel Filter
  21
Air Cleaner

21
- Light-Duty Air Cleaner
  21
- Cyclonic Air Cleaner
  21
- Battery
  22
- Long-Term Engine Storage
  22
- Returning the Engine to Service
  22
6 Troubleshooting

23
- Method of Fault Diagnosis
  23
7 Maintenance Record

25
- Routine Maintenance
  25
- Non Routine Maintenance
  33
8 Warranty

37
- Standard Warranty Cover
  37
- Extended Warranty Cover
  37
- Conditions of Warranty
  37
- Limitations of Warranty
  38
- Purchase and Registration Details of Your Engine
  38
- Repairs under Warranty
  38
- Contacting Lister Petter
  38
Index

39

Lister Petter ALPHA LPW4 Operator's Handbook Manual (48 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents
3
1 Introduction

7
- Using the Handbook
  7
- Engine Identification
  7
- Engine Models
  8
- Running in
  8
2 Safety Information

9
- General Safety Information
  9
  - Emergency Precautions
    9
  - General Precautions
    10
  - Emissions
    10
- Personal Safety
  10
- Safety Symbols
  11
- Precautions with Chemicals
  11
  - Fuel and High Pressure Fluids
    12
- Fuel System Precautions
  13
- Precautions with Filters and Elements
  13
- Precautions with Oil Seals
  14
- Precautions with Batteries
  14
- Precautions with Electrical Systems
  15
- Waste Disposal
  15
- Precautions before Starting Engine
  16
- Lifting Precautions
  16
- Precautions before Maintenance
  16
3 Technical Data

17
- Technical Data Table
  17
- Combustion Air
  17
- The Cooling System
  17
4 Operating Instructions

18
- General Information
  18
- Keystart
  19
- Failure to Start
  20
- Stopping of Engine
  21

Lister Petter ALPHA LPW4 Operator's Handbook Manual (40 pages)

Brand: Lister Petter | Category: Engine | Size: 1 MB

Table of Contents
3
Introduction
5
Safety Information
7
- Electrical Systems
  11
- Lifting Precautions
  12
Technical Data
13
Oil Pressure Switch
14
Starting and Stopping
14
Fuel Specification
17
Engine Fluids
17
Routine Maintenance
19
- Flushing the Cooling System
  21
- Drive Belt
  21
- Draining the Cooling System
  21
- Cooling System
  21
- Filling the Cooling System
  22
- Lubricating Oil
  22
- Changing the Oil Filter
  23
- Priming the Fuel System
  24
- Changing the Fuel Filter
  24
- Air Cleaner
  25
- Returning the Engine to Service
  26
Troubleshooting
27
Maintenance Record
29
Warranty
37
Index
39

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User Manuals: Lister Petter ALPHA LPW4 Diesel Engine

Lister Petter ALPHA LPW4 Workshop Manual (89 pages)

Table of Contents

Lister Petter ALPHA LPW4 Operator's Handbook Manual (40 pages)

Table of Contents

Introduction

1 Safety Information

2 Technical Data

3 Starting and Stopping

4 Engine Fluids

5 Routine Maintenance

Flushing the Cooling System

Air Cleaner

6 Troubleshooting

7 Maintenance Record

8 Warranty

Index

Lister Petter ALPHA LPW4 Operator's Handbook Manual (48 pages)

Table of Contents

1 Introduction

2 Safety Information

3 Technical Data

4 Operating Instructions

Lister Petter ALPHA LPW4 Operator's Handbook Manual (40 pages)

Table of Contents

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