Panasonic AFP7X16DW User Manual

Fp7 series digital input/output unit
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PROGRAMMABLE CONTROLLER
FP7 Digital Input/Output Unit
User's Manual
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

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Summary of Contents for Panasonic AFP7X16DW

  • Page 1 PROGRAMMABLE CONTROLLER FP7 Digital Input/Output Unit User's Manual Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 It could lead to an electric shock. Copyright / Trademarks -This manual and its contents are copyrighted. Panasonic -You may not copy this manual, in whole or part, without written consent of Industrial Devices SUNX Co., Ltd.
  • Page 3 Introduction Thank you for buying a Panasonic product. Before you use the product, please carefully read the installation instructions and the users manual, and understand their contents in detail to use the product properly. Types of Manual  There are different types of users manual for the FP7 series, as listed below. Please refer to a relevant manual for the unit and purpose of your use.
  • Page 4: Table Of Contents

    Table of Contents Table of Contents 1. Unit Common Specifications ..........1-1 Names and Functions of Parts ............... 1-2 Unit Type ....................1-4 2. Specifications..............2-1 General Specifications ................2-2 2.1.1 Common Specifications................2-2 2.1.2 Current Consumption ................2-3 Input Unit Specifications................. 2-4 2.2.1 16-point-type DC Input Unit..............2-4 2.2.2...
  • Page 5 Table of Contents 2.5.2 Setting by FPWIN7 Software Tool ............2-24 3. Wiring ...................3-1 Wiring Precautions.................. 3-2 3.1.1 Before Wiring...................3-2 3.1.2 Input Wiring Precautions .................3-2 3.1.3 Input Wiring Precautions .................3-5 Wiring I/O Unit of Terminal Block Type........... 3-7 3.2.1 Suitable Wires and Solderless Terminals ..........3-7 3.2.2 Wiring of Terminal Block .................3-8 Wiring Connector-type I/O Unit...............
  • Page 6 Table of Contents Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 7: Unit Common Specifications

    Unit Common Specifications Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 8: Names And Functions Of Parts

    Unit Common Specifications 1.1 Names and Functions of Parts (1) I/O indicator LEDs Indicates the ON/OFF status of the input and output. (2) Terminal block release lever Lowering this lever makes it possible to dismount the terminal block from the unit without disconnecting the wiring.
  • Page 9 1.1 Names and Functions of Parts (8) Fixing hook This hook is used to fix two or more units. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 10: Unit Type

    Unit Common Specifications 1.2 Unit Type  Input unit Type Points Connection Description method 12 to 24 V DC (Common polarities + & - common) 16 points Terminal block Response time switchable 24 V DC (Common polarities + & - common) DC input 32 points Connector...
  • Page 11: Specifications

    Specifications Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 12: General Specifications

    Specifications 2.1 General Specifications 2.1.1 Common Specifications  Description Items Description Ambient temperature 0°C to +55°C Storage temperature -40°C to +70°C Ambient humidity 10% to 95% (RH) with no condensation (at +25°C) Storage humidity 10% to 95% (RH) with no condensation (at +25°C) <DC input and transistor output>...
  • Page 13: Current Consumption

    2.1 General Specifications 2.1.2 Current Consumption Product name Model number Internal current consumption (24 V DC) DC input unit 16 points AFP7X16DW 25 mA or less 32 points AFP7X32D2 30 mA or less 64 points AFP7X64D2 35 mA or less...
  • Page 14: Input Unit Specifications

    Specifications 2.2 Input Unit Specifications 2.2.1 16-point-type DC Input Unit  Description Items AFP7X16DW Insulation system Optical coupler Rated input voltage 12 to 24 V DC Rated input current Approx. 6 mA (at 24 V DC) Input impedance Approx. 3.6kΩ...
  • Page 15: 32-Point-Type Dc Input Unit

    2.2 Input Unit Specifications 2.2.2 32-point-type DC Input Unit  Description Items AFP7X32D2 Insulation system Optical coupler Rated input voltage 24 V DC Rated input current Approx. 2.7 mA (at 24 V DC) Input impedance Approx. 8.2kΩ Operating voltage range 20.4 to 26.4 V DC Min.
  • Page 16: 64-Point-Type Dc Input Unit

    Specifications 2.2.3 64-point-type DC Input Unit  Description Items AFP7X64D2 Insulation system Optical coupler Rated input voltage 24 V DC Rated input current Approx. 2.7 mA (at 24 V DC) Input impedance Approx. 8.2kΩ Operating voltage range 20.4 to 26.4 V DC Min.
  • Page 17: Output Unit Specifications

    2.3 Output Unit Specifications 2.3 Output Unit Specifications 2.3.1 16-point-type Relay Output Unit  Description Items AFP7Y16R Insulation system Relay insulation Rated control capacity 2 A 250 V AC (5 A/common) and 2 A 30 V DC (5 A/common) Minimum load 1 mA 100 mV (resistive load) OFF→ON Approx.
  • Page 18: 16-Point Sink-Type Transistor Output Unit

    Specifications 2.3.2 16-point Sink-type Transistor Output Unit  Description Items AFP7Y16T Insulation system Optical coupler Output type Open collector Rated load voltage 5 to 24 V DC Allowable load voltage range 4.75 to 26.4 V DC Max. load current Common limits 5 A/common Max.
  • Page 19: 16-Point Source-Type Transistor Output Unit

    2.3 Output Unit Specifications 2.3.3 16-point Source-type Transistor Output Unit  Description Items AFP7Y16P Insulation system Optical coupler Output type Open collector Rated load voltage 5 to 24 V DC Allowable load voltage range 4.75 to 26.4 V DC Max. load current Common limits 5 A/common Max.
  • Page 20: 32-Point Sink-Type Transistor Output Unit

    Specifications 2.3.4 32-point Sink-type Transistor Output Unit  Description Items AFP7Y32T Insulation system Optical coupler Output type Open collector Rated load voltage 5 to 24 V DC Allowable load voltage range 4.75 to 26.4 V DC Max. load current 0.3 A (20.4 to 26.4 V DC) and 30 mA (4.75 V DC) Common limits 3.2 A/common Max.
  • Page 21 2.3 Output Unit Specifications  Internal circuit diagram + Load Load 5 to 24V DC -  Terminal layout 5 to 24V DC Although the positive and negative terminals are connected internally, connect these terminals externally as well. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-11...
  • Page 22: 32-Point Source-Type Transistor Output Unit

    Specifications 2.3.5 32-point Source-type Transistor Output Unit  Description Items AFP7Y32P Insulation system Optical coupler Output type Open collector Rated load voltage 5 to 24 V DC Allowable load voltage range 4.75 to 26.4 V DC Max. load current 0.3 A (26.4 to 20.4 V DC) and 30 mA (4.75 V DC) Common limits 3.2 A/common Max.
  • Page 23 2.3 Output Unit Specifications  Internal circuit diagram + 5 to 24V DC Load Load -  Terminal layout 5 to 24V DC Although the positive and negative terminals are connected internally, connect these terminals externally as well. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-13...
  • Page 24: 64-Point Sink-Type Transistor Output Unit

    Specifications 2.3.6 64-point Sink-type Transistor Output Unit  Description Items AFP7Y64T Insulation system Optical coupler Output type Open collector Rated load voltage 5 to 24 V DC Allowable load voltage range 4.75 to 26.4 V DC 0.3 A specifications 0.3 A (20.4 to 26.4 V DC) and 30 mA (4.75 V DC) (Y0 to 7) Max.
  • Page 25 2.3 Output Unit Specifications  Internal circuit diagram + Y0/Y20 Load Y1F/Y3F Load 5 to 24V DC -  Terminal layout 5 to 24V DC 5 to 24V DC Although the positive and negative terminals are connected internally, connect these terminals externally as well. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-15...
  • Page 26: 64-Point Source-Type Transistor Output Unit

    Specifications 2.3.7 64-point Source-type Transistor Output Unit  Description Items AFP7Y64P Insulation system Optical coupler Output type Open collector Rated load voltage 5 to 24 V DC Allowable load voltage range 4.75 to 26.4 V DC 0.3 A specifications 0.3 A (20.4 to 26.4 V DC) and 30 mA (4.75 V DC) (Y0 to 7) Max.
  • Page 27 2.3 Output Unit Specifications  Limits on number of simultaneously ON points at 24V DC at 26.4V DC Number of points per common which are simulta- neous on Ambient Temperature(℃)  Internal circuit diagram + 5 to 24V DC Y0/Y20 Load Y1F/Y3F Load...
  • Page 28: I/O Mixed Unit Specifications

    Specifications 2.4 I/O Mixed Unit Specifications 2.4.1 32-point DC Input/32-point Sink Type Transistor Output  Description Items AFP7XY64D2T Insulation system Optical coupler Rated input voltage 24 V DC Rated input current Approx. 2.7 mA (at 24 V DC) Input impedance Approx.
  • Page 29 2.4 I/O Mixed Unit Specifications  Internal circuit diagram 8.2kΩ + 750Ω Load 24V DC 8.2kΩ Load 750Ω 5 to 24V DC -  Limits on number of simultaneously ON points (common to input/output)  Restriction on load current Refer to the following figure and reduce the load current according to the external power supply voltage. ...
  • Page 30 Specifications  Terminal layout 24V DC 5 to 24V DC Although the positive and negative terminals are The COM terminals are connected internally. connected internally, connect these terminals externally as well. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-20...
  • Page 31: 32-Point Dc Input/32-Point Source Type Transistor Output

    2.4 I/O Mixed Unit Specifications 2.4.2 32-point DC Input/32-point Source Type Transistor Output  Description Items AFP7XY64D2P Insulation system Optical coupler Rated input voltage 24 V DC Rated input current Approx. 3.4 mA (at 24 V DC) Input impedance Approx. 7.5kΩ Operating voltage range 20.4 to 26.4 V DC Min.
  • Page 32 Specifications  Internal circuit diagram 7.5kΩ + 5 to 24V DC 750Ω 24V DC 7.5kΩ 750Ω -  Limits on number of simultaneously ON points (common to input/output) at 26.4V DC at 24V DC Number of points per common which are simulta- neous on Ambient...
  • Page 33 2.4 I/O Mixed Unit Specifications  Terminal layout 24V DC 5 to 24V DC The COM terminals are connected internally. Although the positive and negative terminals are connected internally, connect these terminals externally as well. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-23...
  • Page 34: Input Time Constant Switching Function

    Specifications 2.5 Input Time Constant Switching Function 2.5.1 Overview of Function Software tools can change the input time constant. Select the set time from None/0.1/0.5/1.0/5.0/10.0/20.0/70.0/[ms] and set the selected set time on a unit-by-unit basis. The set constant is added to the response time specific to the hardware of each unit. Example) 16-point Input Unit Specific response time OFF→ON: 0.1 ms, ON→OFF: 0.2 ms If “1.0 ms”...
  • Page 35 2.5 Input Time Constant Switching Function Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-25...
  • Page 36 Specifications Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 2-26...
  • Page 37: Wiring

    Wiring Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 38: Before Wiring

    Wiring 3.1 Precautions on Wiring 3.1.1 Before Wiring  Before the wiring, carefully confirm the specifications of the unit to be wired.  Each unit varies in ambient temperature, the number of simultaneously ON points, and supply voltage limitations. 3.1.2 Precautions on Input Wiring Connection of photoelectric sensor and proximity sensor Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 39 If the input of the PLC is not turned off because of leakage current from the two-wire type sensor, the connection of a bleeder resistor is recommended, as shown below. Using 16-point type input unit (AFP7X16DW) (Off voltage: 2.5 V; input impedance: 3.6kΩ) I: Sensor‘s leakage current (mA)
  • Page 40 Using 16-point type input unit (AFP7X16DW) (Off voltage: 2.5 V; input impedance: 3.6kΩ) r: Internal resistor of limit switch (kΩ) R: Bleeder resistor (kΩ)
  • Page 41 3.1 Precautions on Wiring 3.1.3 Precautions on Output Wiring  Connection of inductive loads When connecting an inductive load, a protective circuit should be installed in parallel with the load. When connecting the DC type inductive loads and relay type output unit, be sure to connect a diode for protective circuit across the ends of the load.
  • Page 42 Wiring  Earth  In order to avoid the effects of noise, be sure to ground the AFP7Y16R terminal.  The grounding connection should have a resistance not in excess of 100Ω.  The point of grounding should be as close to the PLC as possible. The ground wire should be as short as possible.
  • Page 43: Wiring I/O Unit Of Terminal Block Type

    3.2 Wiring I/O Unit of Terminal Block Type 3.2 Wiring I/O Unit of Terminal Block Type 3.2.1 Suitable Wires and Solderless Terminals  Suitable wires Suitable wires Tightening torque AWG22 to 14 (0.3 mm to 2.0 mm 0.5 to 0.6 N・m Solderless terminal M3 terminal screws are used for the terminal.
  • Page 44: Wiring Of Terminal Block

    Wiring 3.2.2 Wiring to Terminal Block  Remove the terminal block before beginning the wiring operations.  To remove the terminal block, push downward the release lever located at the top of the terminal block. Release lever for terminal block Lock button <Bottom of unit>...
  • Page 45: Wiring Connector-Type I/O Unit

    Housing 1 x 1 set 1 x 2 sets (40P) Semi-cover 2 x 1 set 2 x 2 sets Panasonic-made (40P) Contact (for AWG22 or 24) 8 x 1 set 8 x 2 sets 5 pins (Note) The 32-point-type unit is provided with one set and the 64-point-type and I/O mixed units are provided with two sets each.
  • Page 46: Assembly Of Connector For Wire-Pressed Terminal Cable

    Wiring  Pressure connection tool Manufacturer Product No. Panasonic AXY52000FP 3.3.2 Assembly of Connector for Wire-pressed Terminal Cable The wire end can be directly crimped without removing the wire’s insulation, saving labor. (Procedure) 1. Bend the contact back from the carrier, and set it in the pressure connection tool.
  • Page 47 3.3 Wiring Connector-type I/O Unit 4. When all wires have been inserted, fit the semi-cover into place. KEY POINTS Contact puller pin to redo wiring If there is a wiring mistake or the wire is incorrectly pressure-connected, the contact puller pin provided with the fitting can be used to remove the contact.
  • Page 48: Wiring With Flat Cable Connectors

    Wiring 3.3.3 Wiring with Flat Cable Connectors Wiring with flat cable connectors When connecting with a flat cable connector, the relationship between the cable number and I/O number is shown below. Correspondence table of flat cable No. and I/O No. Correspondence table of flat cable No.
  • Page 49 3.3 Wiring Connector-type I/O Unit Suitable wires (strand wire) Size Pitch Rated current AWG28 1.27 mm (7 wires/0.127 dia.) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 3-13...
  • Page 50 Wiring Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com 3-14...
  • Page 51 Record of changes Manual No. Date Record of Changes WUME-FP7DIO-01 Mar.2013 First Edition WUME-FP7DIO-02 Oct.2013 Second Edition Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

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