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Volvo 912-D Installation Manual
Volvo 912-D Installation Manual

Volvo 912-D Installation Manual

Fuel driven heater

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Instruction No
Instruction No
Version
Version
8698855
8698855
1.0
1.0
R8703687
R8703687
© Volvo Car Corporation
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
Part. No.
Part. No.
Fuel driven heater 912-D
Fuel driven heater 912-D
Fuel driven heater 912-D- 8698855 - V1.0
Side 1 / 24

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Summary of Contents for Volvo 912-D

  • Page 1 Volvo Car Corporation Gothenburg, Sweden Instruction No Instruction No Version Version Part. No. Part. No. 8698855 8698855 Fuel driven heater 912-D Fuel driven heater 912-D R8703687 R8703687 © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 1 / 24...
  • Page 2 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Equipment A0000162 A0000163 A0801450 M8703813 © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 2 / 24...
  • Page 3 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden M8703808 © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 3 / 24...
  • Page 4 (2) forwards by pulling the lever (3) towards you. M8503342 Remove the centre backrest. First pull the handle at the top of the reverse of the backrest. Then pull the backrest upwards. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 4 / 24...
  • Page 5 Applies to the V70 and V70 XC Applies to the V70 and V70 XC Fold the right-hand rear seat cushion forward. M8503773 Fold the right-hand rear backrest forward. M8503886 © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 5 / 24...
  • Page 6 Insert a hand down the side of the lower section of the right side cushion Release the catches. At the same time lift the side cushion Put the cushion to one side. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 6 / 24...
  • Page 7 Remove the side cushion. First pull out the upper edge of the side cushion. Then pull upwards. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 7 / 24...
  • Page 8 Remove the right backrest. M8503338 Push the insulation panel to one side so that the cover (1) is accessible Remove the nuts (2) and the cover © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 8 / 24...
  • Page 9 R2501320 R2501321 Insert the pipe (1) (from the kit) into the connection (2). Press the pipe down until it is in contact with the connection © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 9 / 24...
  • Page 10 Route the fuel hose with the cable harness (1) at the rear edge of the fuel tank. Route along the right-hand side of the fuel tank © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 10 / 24...
  • Page 11 Pull up the wiring so that the fuel pump (FP) is positioned as approximately as illustrated. D2302958 © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 11 / 24...
  • Page 12 (FP). D2302960 Secure the fuel line in the brake pipe at point (1) using a double clamp from the kit. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 12 / 24...
  • Page 13 Remove the left front wheel Raise the car a little more Drill out the five rivets (1) in the edge of the front left wheel housing. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 13 / 24...
  • Page 14 Remove the screws (4). Remove the engine splash guard (5) Thread a hose onto the engine coolant drain nipple Open the drain nipple. Drain off the coolant. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 14 / 24...
  • Page 15 Due to limited space, the fuel pipe needs to be worked slightly in order to position it. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 15 / 24...
  • Page 16 Remove the screw (2) and the washer (3) from the front left mounting on the sub-frame. M6400527 Install the heater (1) on the bracket (2.) Use the screws (3) from the kit. Tighten the screws. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 16 / 24...
  • Page 17 Press in the catches on the top of the connector to release the cover Connect the cable from the heater to the connector Remove the mobile jack. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 17 / 24...
  • Page 18 Slide the pipe in so far that the two pipes are in contact with each other. This prevents air pockets from forming Squeeze the hose clamp together. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 18 / 24...
  • Page 19 The fuel lines and fuel pipes must be at least 15 mm (19/32”) from the brake pipe. R2303070 Take a tie strap from the kit and clamp the fuel pipe at the plastic hose. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 19 / 24...
  • Page 20 Remove the vacuum valve (4) with the hoses from the air cleaner (ACL). Bend out the catch from the rear edge. Pull the vacuum valve and hoses upwards © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 20 / 24...
  • Page 21 Turn the quick-release connector slightly and pull it out Disconnect the heater hose (2) on the left-hand side of the cylinder head © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 21 / 24...
  • Page 22 (1) on the stud (2) on the right-hand side of the gear selector. Illustration C Applies to cars with automatic gearboxes Position the hoses in the bracket for hoses (1). R4303090 © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 22 / 24...
  • Page 23 Tighten the drain nipple on the radiator. Remove the hose Reinstall the splash guard. Tighten to 25 Nm (18 lbf.ft.) Reinstall the centre air baffle and then the right-hand one © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 23 / 24...
  • Page 24 Reinstall the engine cover Program the software using VCT2000 according to the service information in VIDA Test the function of the heater according to separate instructions. © Volvo Car Corporation Fuel driven heater 912-D- 8698855 - V1.0 Side 24 / 24...