Johnson Controls System 450 Series Installation Instructions And Operators Manual

Johnson Controls System 450 Series Installation Instructions And Operators Manual

Control module with ethernet communications
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System 450™ Series Control Module with Ethernet
Communications
Installation Instructions
C450CEN-1
Application
IMPORTANT: Use this System 450™ Series Control Module with Ethernet Communications only as an
operating control. Where failure or malfunction of the System 450™ Series Control Module could lead to
personal injury or property damage to the controlled equipment or other property, additional precautions must be
designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems
or safety or limit controls, intended to warn of or protect against failure or malfunction of the System 450™
Series Control Module.
IMPORTANT: Utiliser ce System 450™ Series Control Module with Ethernet Communications uniquement en
tant que dispositif de régulation. Lorsqu'une défaillance ou un dysfonctionnement du System 450™ Series
Control Module risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre
équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires.
Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou
d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en
cas de défaillance ou de dysfonctionnement du System 450™ Series Control Module.
The System 450™ Series is a family of modular, digital electronic controls that is easily assembled and set up to
provide reliable temperature, pressure, and humidity control for a wide variety of HVACR and commercial and
industrial process applications.
The System 450 control modules allow you to configure custom application-specific control systems with up to
three input sensors and ten (relay or analog) outputs, including control systems that can monitor and control
temperature, pressure, and humidity applications simultaneously.
C450CEN-x control modules feature an LCD and four-button touchpad UI that allows you to set up a System 450
control system, and an RJ45 Ethernet network port that enables you to connect your control system to and
communicate across an Ethernet network.
The System 450 control module with Ethernet communications has an integral web server that supports browser
access. The web server can be configured to deliver System 450 web pages to client browsers and allows you to
monitor your control system status and change your control system configuration in simple, user-friendly web
pages.
Refer to the System 450™ Series Modular Control Systems with Communications Control Modules Technical
Bulletin (LIT-12011826) for detailed information on designing, installing, setting up, and troubleshooting System
450 Series control systems with network communications. The technical bulletin can be accessed and downloaded
on the Johnson Controls® QuickLIT website.
System 450 control modules with network communications also include the High Input-Signal Selection,
Differential Control, Output Signal Update Rate, and Output Signal Dead Band features.
System 450™ Series Control Module with Ethernet Communications
Refer to the
QuickLIT website
Installation Instructions
1
Part No. 24-7664-2934, Rev. F
Issued May 2017
for the most up-to-date version of this document.

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Summary of Contents for Johnson Controls System 450 Series

  • Page 1 Bulletin (LIT-12011826) for detailed information on designing, installing, setting up, and troubleshooting System 450 Series control systems with network communications. The technical bulletin can be accessed and downloaded on the Johnson Controls® QuickLIT website. System 450 control modules with network communications also include the High Input-Signal Selection, Differential Control, Output Signal Update Rate, and Output Signal Dead Band features.
  • Page 2: Installation

    Installation Figure 1: System 450 Module Dimensions, mm (in.) (1/2) (2-15/16) 35 mm DIN Rail Mount Channel (1-9/16) (1-9/16) (1-1/2) (2-1/2) (2-1/2) 1/2 in. Conduit Hole (Nominal Trade Size) (2-1/2) Location Considerations Observe the following System 450 location guidelines: • Ensure that the mounting surface can support the module assembly, mounting hardware, and any (user- supplied) panel or enclosure.
  • Page 3 Note: If your System 450 control system uses a power module, the power module must be plugged into the right side of the control module. To direct-mount modules to walls and other flat surfaces using the four keyhole slots: 1. Plug the modules together, remove the module covers, place the module assembly horizontally against the wall surface in a suitable location, and mark the mount hole locations on the mounting surface (Figure 1).
  • Page 4 IMPORTANT: Run all low-voltage wiring and cables separate from all high-voltage wiring. Shielded cable is strongly recommended for input (sensor) and analog output cables that are exposed to high electromagnetic or radio frequency noise. IMPORTANT: Electrostatic discharge can damage System 450 modules. Use proper Electrostatic Discharge (ESD) precautions during installation and servicing to avoid damaging System 450 modules.
  • Page 5 Figure 2: C450CEN-x Control Module with Ethernet Communications Showing Wiring Terminals System 450 Control Module with Ethernet Communications (C450CEN-1) 6-Pin System 450 Bus Connector Common terminals (C) are internally RJ45 connected. Ethernet Port Low-Voltage Input Sensors and Supply Power Terminals Table 1: System 450 Control Module with Ethernet Communications Wiring Information Terminal Label...
  • Page 6: Setup And Adjustments

    Figure 3: Example System 450 Control System with an Ethernet Communications Module Controlling a Cooling System with Condenser Fan Speed Control C450CEN-x C450YNN-1 C450SBN-x C450SQN-x A99 Temperature Sensor Communications Power Expansion Module Expansion Module Sn-2 Control Sensor in UI Display Module Module OUTR1...
  • Page 7 Figure 4: System 450 Communications Module LEDs, LCD, Four-Button Touchpad User Interface Table 2: System 450 Control Module Output Analog LEDs, LCD, Four-Button Touchpad User Interface Callout Feature Description Status or Setup Displays the current input status, output status, or setup parameter value for Value the displayed input sensor, output, or setup parameter.
  • Page 8: Setting Up The Control System In The Ui

    Setting Up the Control System in the UI System 450 control modules have a backlit LCD and a four-button touchpad UI (Figure 4) that enable you to set up your control system. To set up a control system in the System 450 UI: 1.
  • Page 9 5 seconds before it displays the Main (Input Status) screen. The screen example shows System 450 firmware version number 2.00 on the top of the screen. The number on the bottom of the screen (indicated in this example with xxxx) identifies the Johnson Controls firmware.
  • Page 10 Table 3: System 450 Startup Screen, Main Screens, Status Screens, and Setup Start Screens Information and Procedures (Part 2 of 2) LCD Screen Name, Description or Function, User Action, and Example Password Protected Access Screen: When Password Protection is enabled, the Password Protected Access screen appears after you press and hold for 5 seconds to access your control system’s Setup Start screens.
  • Page 11 Table 4 provides information about System 450 sensors, Sensor Types, parameter values, and specified sensor or transducer product code numbers. Table 5 provides sensor setup information, procedures, and example screens. Table 4: System 450 Sensor Types, Setup Values, and Sensor/Transducer Product Codes (Part 1 of 2) Sensor Unit of Measurement Effective...
  • Page 12 (Sn-1 and Sn-2), the Range of Usable Values is twice as large as a single sensor. See Table 7 on page 16 for the Range of Usable Values when an output references Sn-d. Refer to the System 450 Series Modular Controls Product Bulletin (LIT-12011458), System 450 Series Modular Controls Catalog Page (LIT-1900549), or the System 450 Series Controls Systems with Communications Technical Bulletin (LIT- 12011826) for additional ordering information for System 450 compatible sensors and transducers.
  • Page 13 Figure 6 on page 30 provides a System 450 UI setup example. Table 5: System 450 Sensor Setup Screen Information and Procedures (Part 1 of 2) LCD Screen Name, Description or Function, User Action, and Example Sensor Setup Start Screen: The Sensor Setup Start screen is the first screen displayed when you access the System 450 setup screens.
  • Page 14 Table 5: System 450 Sensor Setup Screen Information and Procedures (Part 2 of 2) LCD Screen Name, Description or Function, User Action, and Example Temperature Offset Selection Screens: Select a temperature offset for the temperature inputs (only) in your control system. Sensor Type °F enables an offset of +/- 5°F in 1 degree increments.
  • Page 15: Binary Input Control For Relay Outputs

    Open state and any of the timer parameters (ONT, OFFT, ONd, or OFFd) that you set up for the relay output. Refer to the Binary Input Control for Relay Outputs section on page 15 of the System 450 Series Modular Control Systems with Communications Control Modules Technical Bulletin (LIT-12011826) for more information.
  • Page 16: Setting Up System 450 Outputs

    Note: Binary Inputs cannot be set up to as a Differential Sensor. Table 7: Ranges of Usable Values for Sensor Types in Differential Control Applications Sensor Sn-d Range Sensor Sn-d Range Type of Usable Type of Usable Values Values F -290 to 290 P 30 -30.0 to 30.0...
  • Page 17 Table 8: System 450 Setup Screen Information and Procedures for Relay Outputs (Part 1 of 4) LCD Screen Name, Description or Function, User Action, Example Relay Output Setup Start Screen: The output numbers and the output type (relay or analog) are determined by the module types and configuration of your control system’s module assembly and are automatically assigned when you connect power to the module assembly.
  • Page 18 Table 8: System 450 Setup Screen Information and Procedures for Relay Outputs (Part 2 of 4) LCD Screen Name, Description or Function, User Action, Example When a Relay Output references Sn-1, Sn-2, Sn-3, HI-2, or HI-3, the Standard Relay ON Selection screen appears.
  • Page 19 Table 8: System 450 Setup Screen Information and Procedures for Relay Outputs (Part 3 of 4) LCD Screen Name, Description or Function, User Action, Example Relay-On Delay Time Selection Screen: Select the value (in seconds) that you want output relay to delay turning ON after the condition reaches and maintains the Relay On value.
  • Page 20 Table 8: System 450 Setup Screen Information and Procedures for Relay Outputs (Part 4 of 4) LCD Screen Name, Description or Function, User Action, Example Edit Sensor Screen: This screen displays the sensor that this output currently references. Typically, no action is taken in this screen.
  • Page 21 Table 9 shows the four Control Ramp icons and the associated analog output setup value relationships. Table 9: Analog Output Control Ramp Icons Control Ramp Control Action Set the Analog Output Value Displayed on Relationships for the Desired Control Action and Control Ramp SP <...
  • Page 22 Depending on your control system application, setting up the I-C, UP-R, or bNd values to values other than the factory-default values can significantly change the behavior of an analog output. Refer to the System 450 Series Modular Control Systems with Communications Control Modules Technical Bulletin (LIT-12011826) for more information.
  • Page 23 Table 10: System 450 Setup Screen Information and Procedures for Analog Output (Part 2 of 4) LCD Screen Name, Description or Function, User Action, Example When an analog output references Sn-1, Sn-2, Sn-3, HI-2, or HI-3, the Standard Setpoint Selection screen appears.
  • Page 24 Table 10: System 450 Setup Screen Information and Procedures for Analog Output (Part 3 of 4) LCD Screen Name, Description or Function, User Action, Example Output Signal Strength at End Point Selection Screen: Select the strength of the signal that this output generates when the sensed condition is at the End Point value.
  • Page 25: Viewing Network Settings, Setting The Remote Network Ui Access Lock, And Resetting The Network Settings

    System 450 control module. You must use a web browser on a computer that is connected to the control module. Refer to the System 450 Series Modular Control Systems with Communications Control Modules Technical Bulletin (LIT-12011826) for more information and procedures for setting up a System 450 control module with Ethernet communications.
  • Page 26 Table 11: System 450 Ethernet Network Setup Screen Information and Procedures (Part 2 of 2) LCD Screen Name, Description or Function, User Action, and Example First IP-Address Octet Display Screen: Displays the first octet (one to three numerals) of the control module IP address.
  • Page 27 The User password allows you to access the System Setup screens from the System Status screens (Figure 6). When the User password is set to the factory-default value of 0000, password-protected access is disabled, and a password is not required to access the System Setup screens and change control system parameters and values. Changing the User password to a value other than 0000 enables password-protected access.
  • Page 28 Table 12: System 450 User Password Setup Screen Information and Procedures (Part 2 of 2) LCD Screen Name, Description or Function, User Action, and Example User Password Setup Access Screen: Provides password-protected access to the Change User Password screen. You must know the control system’s Admin password to access the Change User Password screen.
  • Page 29 Table 13: System 450 Administrator Password Setup Screen Information and Procedures (Part 2 of 2) LCD Screen Name, Description or Function, User Action, and Example Change Admin Password Screen: Allows you to change the Admin password. Enter your new Admin password here.
  • Page 30 Figure 6: System 450 Status Screens, Setup Screens, and Menu Flow Example System 450™ Series Control Module with Ethernet Communications Installation Instructions...
  • Page 31: Setting Up Ethernet Communications

    Setting Up Ethernet Communications Obtain the information in this section and record the values in the fields provided. Your network administrator may be able to provide most, if not all, of this Ethernet setup information. Use the following steps to connect your computer to the router using a wired port or Wi-Fi: 1.
  • Page 32: Setting Up A Static Ip Address

    After you log in, you can set up your control system parameters and configure the Ethernet control module with a static IP address for connection to a local network. Refer to the System 450 Series Control Modules with Communications Technical Bulletin (LIT-12011826) for information on accessing Ethernet control systems from the Internet.
  • Page 33: System 450 Web User Interface

    25 for the procedures on establishing a direct connection between a computer and the communications control module. Refer to the System 450 Series Modular Control Systems with Communications Control Modules Technical Bulletin (LIT-12011826) for more detailed information on connecting to your System 450 communications control system to a local network and the Internet.
  • Page 34 Table 14 provides descriptions, user actions, and references for the items called out in Figure 8. Figure 8: System 450 System Overview Page Example Table 14: System 450 Web UI Overview Page Descriptions, User Actions, and References (Part 1 of 2) Callout Identifier User Actions, Descriptions, References...
  • Page 35: System Configuration Page

    Table 14: System 450 Web UI Overview Page Descriptions, User Actions, and References (Part 2 of 2) Callout Identifier User Actions, Descriptions, References Number Item Name Sn-3 Identifies the Sn-3 (Sensor 3) and displays the assigned Sn-3 name. Sensor 3 Name Note: You have the option to assign a sensor name for Sn-3 in the Name field in the Sn-3: Sensor 3 section on the Sensor Configuration Page on page 37.
  • Page 36 Figure 9: System 450 System Configuration Page Example Table 15: System 450 Web UI System Configuration Page User Actions, Descriptions, and References (Part 1 of 2) Callout Identifier / Item User Actions, Descriptions, References Number Name Site Name and See System Overview Page on page 33 for information regarding the system status System Status information and site name.
  • Page 37: Sensor Configuration Page

    Table 15: System 450 Web UI System Configuration Page User Actions, Descriptions, and References (Part 2 of 2) Callout Identifier / Item User Actions, Descriptions, References Number Name Relay Output Click the button (showing a small wrench head) to the left of a Relay Output (OUTR-x) Setup Access status row to go to that relay output’s configuration page.
  • Page 38 Figure 10: System 450 Sensor Configuration Page Example Table 16: System 450 Web UI Sensor Configuration Page User Actions, Descriptions, and References (Part 1 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name Logout and See System Configuration Page on page 35 for descriptions and user actions regarding the Configuration System, Sensor, and Network buttons.
  • Page 39 Table 16: System 450 Web UI Sensor Configuration Page User Actions, Descriptions, and References (Part 2 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name (Temperature) Enter an offset value for temperature sensors (only). Offset Note: You cannot select an offset value for pressure or humidity sensors. When the (Sn-1) sensor type is a pressure or humidity sensor type, the 0 (zero) value in the Offset field is gray and cannot be changed.
  • Page 40 Table 16: System 450 Web UI Sensor Configuration Page User Actions, Descriptions, and References (Part 3 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name Sensor Name Assign a web UI sensor name for the Sn-3 sensor by entering a 16-character (maximum) (Sn-3) name in this field.
  • Page 41: Analog Output Configuration Page

    Analog Output Configuration Page Figure 11 shows an example Analog Output Configuration Page for a System 450 control system that is set up and operating. Table 17 provides descriptions, user actions, and references for the items called out in Figure 11. Figure 11: System 450 Analog Output Configuration Page Example Table 17: System 450 Web UI Analog Output Configuration Page, User Actions, Descriptions, and References (Part 1 of 3)
  • Page 42 (1 to 6). The default value (0) indicates that no integration constant is applied to the analog output. Note: Johnson Controls recommends using the default value (0) when setting up your application for the first time. Refer to the System 450™ Series Modular Control Systems with Communications Control Modules Technical Bulletin (LIT-12011826) for information on setting up and testing an integration constant for your application.
  • Page 43 Table 17: System 450 Web UI Analog Output Configuration Page, User Actions, Descriptions, and References (Part 3 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name bNd (Output Enter the desired bNd (Output Deadband), within which the output signal strength remains Deadband) constant.
  • Page 44: Relay Output Configuration Page

    Relay Output Configuration Page Figure 12 shows an example Relay Output Configuration Page for a System 450 control system that is set up and operating. Table 18 provides descriptions, user actions, and references for the items called out in Figure 12. Figure 12: System 450 Relay Output Configuration Page Example Table 18: System 450 Web UI Relay Output Configuration Page, User Actions, Descriptions, and References (Part 1 of 3)
  • Page 45 Table 18: System 450 Web UI Relay Output Configuration Page, User Actions, Descriptions, and References (Part 2 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name SENS (Reference Click the drop-down menu to select the sensor that this output references. The reference Sensor) sensor selected for this output is displayed in this field.
  • Page 46 Table 18: System 450 Web UI Relay Output Configuration Page, User Actions, Descriptions, and References (Part 3 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name Click Ok to save any changes you made on this web page and go to the System Button Configuration page.
  • Page 47: Network Configuration Page

    Network Configuration Page Figure 13 shows an example Network Configuration Page for a System 450 control system that is set up and operating. Table 19 provides descriptions, user actions, and references for the items called out in Figure 13. Figure 13: System 450 Network Configuration Page Example Table 19: System 450 Web UI Relay Output Configuration Page, User Actions, Descriptions, and References (Part 1 of 3) Callout...
  • Page 48 Table 19: System 450 Web UI Relay Output Configuration Page, User Actions, Descriptions, and References (Part 2 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name MAC ID Displays the unique physical address assigned to the communications control module when the module is manufactured.
  • Page 49 Table 19: System 450 Web UI Relay Output Configuration Page, User Actions, Descriptions, and References (Part 3 of 3) Callout Identifier / Item User Actions, Descriptions, References Number Name Password: Enter the password for the account that is set up with your dynamic DNS provider. Leave this field blank if your system does not use dynamic DNS.
  • Page 50: Network Settings Reset Page

    Network Settings Reset Page When you change the IP Address mode, Static IP Address, Subnet Mask, Default Gateway, or HTTP Port value and click Ok, the communication controls module initiates a control reset and the Network Configuration Reset page (Figure 14) appears while the control resets the network settings for the new values. Figure 14: Network Configuration Settings Reset Page System 450™...
  • Page 51: About Page

    Displays information about the control module model, firmware, and chip set. This Control Firmware information may be used for identification and advanced troubleshooting by Terminal Firmware Johnson Controls PENN product technical support.This information cannot be changed in Control CPU the field. Terminal CPU...
  • Page 52: Technical Specifications

    The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult Johnson Controls Application Engineering at (414) 524-5535. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.
  • Page 53: North American Emissions Compliance

    Building Technologies & Solutions 507 E. Michigan Street, Milwaukee, WI 53202 ® Johnson Controls and PENN are registered trademarks of Johnson Controls in the United States of America and/or other countries. All other trademarks used herein are the property of their respective owners. © Copyright 2017 by Johnson Controls. All rights reserved.

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