wsm V3307-DI-T-E2B Workshop Manual page 130

V3307-DI-T-E2B, WSM
Clearance between Valve Stem and Valve Guide
1. Remove carbon from the valve guide section.
2. Measure the valve stem O.D. with an outside micrometer.
3. Measure the valve guide I.D. of the cylinder head at the most
wear part as shown in the figure below with a small hole gauge.
And calculate the clearance.
4. If the clearance exceeds the allowable limit, replace the valves.
If it still exceeds the allowable limit, replace the valve guide.
Factory spec.
Clearance between
valve stem and guide
(Intake and exhaust)
Allowable limit
Valve stem O.D.
Factory spec.
(Intake and exhaust)
Valve guide I.D.
Factory spec.
(Intake and exhaust)
Replacing Valve Guide
(When removing)
1. Using a valve guide replacing tool, press out the used valve
guide. (Refer to "5. SPECIAL TOOLS" at "GENERAL" section.)
(When installing)
1. Clean a new valve guide, and apply engine oil to it.
2. Using a valve guide replacing tool, press in a new valve guide
until it is flush with the cylinder head as shown in the figure.
3. Ream precisely the I.D. of the valve guide to the specified
dimension.
Valve guide I.D.
Factory spec.
(Intake and exhaust)
IMPORTANT
• Do not hit the valve guide with a hammer, etc. during
replacement.
(A) When Removing
S-61
ENGINE
0.055 to 0.085 mm
0.0022 to 0.0033 in.
0.10 mm
0.0039 in.
6.960 to 6.975 mm
0.2741 to 0.2746 in.
7.030 to 7.045 mm
0.2768 to 0.2773 in.
W1061883
7.030 to 7.045 mm
0.2768 to 0.2773 in.
(B) When Installing
W1062212
KiSC issued 01, 2009 A