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Vanair AIR N ARC I 300 SERIES Operation Manual

All-in-one power systems
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WELDER • GENERATOR • AIR COMPRESSOR
BATTERY BOOSTER • HYDRAULIC PUMP
OPERATION MANUAL & PARTS LIST
NOTE
This publication contains the
latest information available at
the time of preparation. Every
effort has been made to ensure
accuracy. However, Vanair
Manufacturing, Inc. takes no
responsibility for errors or
consequential damages
caused by reliance on the
information contained herein.
Vanair Manufacturing, Inc.
reserves the right to make
design change modifications
or improvements without prior
notification.
NOTE
Use only Vanair Vanguard™
Premium Synthetic Oil and
Genuine Vanair Parts. Inspect
and replace damaged
components before operation.
Substituting non-Vanguard™
Oil or non-genuine Vanair filter
components WILL VOID THE
COMPRESSOR WARRANTY!
KEEP THE MANUAL
WITH THE VEHICLE
Vanair Manufacturing, Inc.
10896 West 300 North
Michigan City, IN 46360
Phone: (219) 879-5100
(800) 526-8817
Service Fax: (219) 879-5335
Parts Fax: (219) 879-5340
Sales Fax: (219) 879-5800
www.vanair.com
©2013 Vanair Manufacturing, Inc.
All rights reserved
Read this manual before
installing, operating or
servicing this equipment.
Failure to comply with the
operation and maintenance
instructions in this manual
WILL VOID THE EQUIPMENT
WARRANTY.
NOTE
Making unauthorized
modifications to the system
components WILL VOID THE
WARRANTY!
Always inform Vanair
Manufacturing, Inc., before
beginning any changes to the
Air N Arc system.
P/N: 090045-OP_r1
Effective Date:
11-2013

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  Summary of Contents for Vanair AIR N ARC I 300 SERIES

  • Page 1 Phone: (219) 879-5100 Air N Arc system. components before operation. (800) 526-8817 Substituting non-Vanguard™ Oil or non-genuine Vanair filter Service Fax: (219) 879-5335 components WILL VOID THE Parts Fax: (219) 879-5340 COMPRESSOR WARRANTY! Sales Fax: (219) 879-5800 www.vanair.com...
  • Page 2 When following the prescribed maintenance schedule, the rotary screw compressor unit is warranted by Vanair for five (5) years, the hydraulic pump and battery for (1) year and all other major components for three (3) years. (NOTE: Engines are warranted separately by the engine manufacturer.) Consumable products such as filters and electrodes are not covered.
  • Page 3: Table Of Contents

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM TABLE OF CONTENTS TABLE OF CONTENTS WARRANTY ..........BEHIND COVER TABLE OF CONTENTS............I WARRANTY CLAIMS PROCEDURE ......VII CLAIMS PROCESS FOR WARRANTED PARTS..................VII PROCEDURE ............................VII SECTION 1: SAFETY ............1 GENERAL INFORMATION ......................1 DANGERS, WARNINGS, CAUTIONS, AND NOTES ..............1 INTERNATIONAL SAFETY SYMBOL ....................2 ARC WELDING HAZARDS......................2...
  • Page 4 ® ® TABLE OF CONTENTS AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY (CONTINUED) 1.5.8 ENGINE HEAT CAN CAUSE FIRE........................6 1.5.9 EXHAUST SPARKS CAN CAUSE FIRE ......................6 COMPRESSED AIR HAZARDS ....................6 1.6.1 BREATHING COMPRESSED AIR CAN CAUSE SERIOUIS INJURY OR DEATH..........6 1.6.2 ENCLOSED SPACES CAN CAUSE A BUILD-UP OF NOXIOUS FUMES AND OVERHEATING.....7 1.6.3...
  • Page 5 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM TABLE OF CONTENTS SECTION 1: SAFETY (CONTINUED) 1.8.2 OVERHEATING CAN DAMAGE MOTORS ......................10 1.8.3 FLYING SPARKS CAN CAUSE INJURY......................10 1.8.4 OVERUSE CAN CAUSE OVERHEATING......................10 1.8.5 ENCLOSED SPACES CAN CAUSE A BUILD-UP OF NOXIOUS FUMES AND OVERHEATING ....10 1.8.6 TILTING OF TRAILER CAN CAUSE INJURY ....................
  • Page 6 ® ® TABLE OF CONTENTS AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: OPERATION ..........25 GENERAL INFORMATION ......................25 MACHINE START-UP AND SHUTDOWN PROCEDURE............. 26 4.2.1 START-UP FROM MACHINE ..........................26 4.2.2 START UP FROM REMOTE CRANE........................26 4.2.3 MACHINE SHUTDOWN............................28 ENGINE THROTTLE CONTROL FUNCTIONS................
  • Page 7 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM TABLE OF CONTENTS SECTION 5: MAINTENANCE (CONTINUED) 5.4.3.3 RE-TENSIONING THE GENERATOR / HYDRAULIC PUMP SERPENTINE DRIVE BELT ........................ 48 5.4.3.4 REPLACING THE GENERATOR / HYDRAULIC PUMP SERPENTINE DRIVE BELT ........................ 49 5.4.3.5 RE-TENSIONING THE ENGINE HYDRAULIC PUMP DRIVE BELTS......
  • Page 8 ® ® TABLE OF CONTENTS AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST (CONTINUED) 7.14 DECAL AND PLATE LOCATIONS (1 OF 4).................. 106 7.14 DECAL AND PLATE LOCATIONS (2 OF 4).................. 107 7.14 DECAL AND PLATE LOCATIONS (3 OF 4).................. 108 7.14 DECAL AND PLATE LOCATIONS (4 OF 4)..................
  • Page 9: Warranty Claims Procedure

    1. Locate the machine’s serial number: Authorization) number that will provide The machine package serial number plate is for the return of the item to Vanair for located inside the machine compartment on analysis and a final determination as to the floor near to the generator mounting the item’s warranty status.
  • Page 10 ® ® WARRANTY PROCEDURE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM INSULATION SYSTEM 187963 DIV-180-3 LOC. 2 8 00 -5 2 6- 88 1 7 www .va n a ir.co m GE269530 5XXX PHASE CODE SERVICE INS. CL. 120/240 55.7/28.3 3600 II / I...
  • Page 11 Disposition of Goods, Notifications and deemed to be covered under warranty, Additional Notes, will be required. Vanair will issue credit to the customer. All parts eligible for warranty must have the Customers have 30 days after the RMA RMA number on the invoice at the time of number is issued to return the item.
  • Page 12 BLANK PAGE PAGE - X 090045-OP_r1...
  • Page 13: Section 1: Safety

    I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY SECTION 1: SAFETY 1.1 GENERAL INFORMATION DANGER ® products provided Vanair Identifies actions or conditions which will Manufacturing, Inc., are designed and cause death, severe injury, equipment manufactured safe operation damage or destructive malfunctions. maintenance.
  • Page 14: International Safety Symbol

    ® ® SECTION 1: SAFETY AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM 1.3 INTERNATIONAL SAFETY Additional safety precautions are required when working in electrically hazardous SYMBOL - conditions such as in damp locations or while wearing wet clothing; on metal structures The symbols shown and defined in Section such as floors, gratings, or scaffolds;...
  • Page 15: Fumes And Gasses Can Be Hazardous

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY since double open-circuit voltage will be The heat and rays of the arc can react with present. vapors to form highly toxic and irritating gases. Wear a safety harness if working above floor level.
  • Page 16: Welding Can Cause Fire And Explosion

    ® ® SECTION 1: SAFETY AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM Wear protective clothing made from durable, Remove stick electrode from holder or cut off flame-resistant material (leather, heavy welding wire at contact tip when not in use. cotton, or wool) and foot protection.
  • Page 17: Cylinders Can Explode If Damaged

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.5 ENGINE HAZARDS arc welding, gouging, or spot welding operations. IMPORTANT Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.
  • Page 18: Moving Parts Can Cause Injury

    ® ® SECTION 1: SAFETY AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM DO NOT overfill tank—allow room for fuel to Check the fuel system at a well-ventilated, expand. open space. DO NOT spill fuel. If fuel is spilled, clean up 1.5.6 ENCLOSED SPACES CAN before starting engine.
  • Page 19: Enclosed Spaces Can Cause A Build-Up Of Noxious Fumes And Overheating

    1.6.6 HOT PARTS CAN CAUSE may void the Vanair Warranty. If you have SEVERE BURNS questions concerning hydraulic pressures or testing procedures, please contact Vanair DO NOT touch hot parts bare before attempting the test procedures or handed.
  • Page 20: Hose And Tubing Inspection

    ® service. Please contact Vanair if you spilled oil from the equipment. DO NOT spill require assistance or have questions. any hydraulic fluids on the ground. Clean...
  • Page 21: Relieve Hydraulic System Pressure Before Removing Any Components From The System

    REPLACE DAMAGED SAFETY Serious personal injury can avoided with proper DECALS handling of the components. Any Vanair pump safety decals must be Use lifting bail to lift unit and properly replaced anytime they damaged, installed accessories only. missing, or cannot be read clearly. Failure to...
  • Page 22: Overheating Can Damage Motors

    Wear the proper protective 1.8.2 OVERHEATING CAN DAMAGE clothing when operating, MOTORS servicing or maintaining the hydraulic system or the Vanair Turn off or unplug equipment pump. Wear correct before starting stopping protective gear, safety glasses, engine.
  • Page 23: Tilting Of Trailer Can Cause Injury

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 1: SAFETY 1.8.6 TILTING OF TRAILER CAN 1.8.9 ARC WELDING CAN CAUSE CAUSE INJURY INTERFERENCE Use tongue jack or blocks to Electromagnetic energy can support weight. interfere with sensitive electronic equipment such Properly install unit onto microprocessors,...
  • Page 24: Principal Safety Standards

    ® ® SECTION 1: SAFETY AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM the State of California to cause cancer, birth OSHA, Occupational Safety and Health defects, and other reproductive harm. Standards for General Industry, Title 29, Code of Federal Regulations (CFR), Part 1.10 PRINCIPAL SAFETY 1910, Subpart Q, and Part 1926, Subpart J,...
  • Page 25: Machine Canopy Access Safety Switches

    ACCESS PANEL SAFETY SWITCH the machine is running, the machine will shut down. Figure 1-1: Canopy Access Safety Switch 1.13 DISPOSING OF MACHINE ® Vanair encourages recycling when allowed. FLUIDS additional information, consult container label of the fluid in question.
  • Page 26 ® ® SECTION 2: SPECIFICATIONS AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM NOTE Refer to Figure 3-2 for further information. DESCRIPTION DESCRIPTION INSTRUMENT PANEL (May be remotely mounted) COMPRESSOR OIL FILTER AIR OUTLET SERVICE PORTS (x 3; one shown) COMPRESSOR AIR FILTER WELDER GENERATOR ENGINE OIL COOLER...
  • Page 27: Section 2: Specifications

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 2: SPECIFICATIONS SECTION 2: SPECIFICATIONS TABLE 2A: ENGINE, HYDRAULIC SYSTEM, WELDER, AND GENERATOR SPECIFICATIONS SYSTEM INFORMATION SPECIFICATION Engine: Diesel 25HP Engine Oil Capacity: 5.5 Quarts 15W40 (Refer to Engine Operator’s Manual for Extreme Conditions) Engine Idle RPM (No Load): 2880...
  • Page 28: Table 2B: Specifications — Air Compressor

    ® ® SECTION 2: SPECIFICATIONS AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM TABLE 2A: ENGINE, HYDRAULIC SYSTEM, WELDER, AND GENERATOR SPECIFICATIONS SYSTEM INFORMATION SPECIFICATION DC 24 Volt Charge Volts: AC Generator: 61 Hz (No Load) AC Generator 120V RH: AC Generator 120V LH: AC Generator 240V: TABLE 2B: SPECIFICATIONS —...
  • Page 29: Section 3: Installation

    3.2 GENERAL OVERVIEW OF INSTALLATION Install electrical components (circuit breakers, pressure switches, toggle DISCLAIMER switches, etc.) in locations where exposure to water or moisture will be DO NOT install in any enclosed space most minimized. without first contacting Vanair. 090045-OP_r1 PAGE - 17...
  • Page 30: Machine Clearance Allowance

    IMPORTANT sealing of the machine to the mounting ® surface. Isolators are available from Vanair Cooling allowance dimensions must order bolt down isolator no. PR271935 include six inches [6”] minimum at front (quantity of four). Do not permanently bolt and back.
  • Page 31 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 3: INSTALLATION 050790-001_r1_1of3 Figure 3-1: Installation and Dimensions Diagram - Part 1 of 2 090045-OP_r1 PAGE - 19...
  • Page 32 ® ® SECTION 3: INSTALLATION AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM 050790-001_r0_2of3 050790-001_r0_2of3 Figure 3-2: Installation and Dimensions Diagram - Part 2 of 2 PAGE - 20 090045-OP_r1...
  • Page 33 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 3: INSTALLATION PA6120139ID_r2 Figure 3-3: Installation and Dimensions Diagram - (Optional) Hydraulic Tank Assembly 090045-OP_r1 PAGE - 21...
  • Page 34: Connecting The Fuel System

    • Units must have a 70 micron fuel filter temperatures. in line before the pump. • Other hydraulic equipment which may share that same hydraulic supply system (Vanair recommends a dedicated pump and hydraulic circuit). WARNING Improperly, or non-connected lines will damage the equipment.
  • Page 35: Installing The Remote Control Panel

    (daily) basis. should not exceed 140 ° F due to the rating of the Vanair-supplied hydraulic NOTE motor. When adding auxiliary air tank(s), Vanair recommends installing a pressure gauge WARNING that is visible to the operator. Follow all applicable safety...
  • Page 36 ® ® SECTION 3: INSTALLATION AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM Figure 3-5: Fuel Line Bleed Nut (receiving air in fuel line) PAGE - 24 090045-OP_r1...
  • Page 37: Section 4: Operation

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: OPERATION SECTION 4: OPERATION 4.1 GENERAL INFORMATION DANGER The Air N Arc -300 All-In-One Power DO NOT weld with the electrode holder System has a comprehensive array of connected to the negative (-) port and the controls and indicators for each function of work piece connected to the vehicle.
  • Page 38: Machine Start-Up And Shutdown Procedure

    ® ® SECTION 4: OPERATION AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM MACHINE START-UP AND 1. If equipped, turn master power ON in truck cab (switch). SHUTDOWN PROCEDURE 2. On the machine panel ensure that the Welder, Generator, Hydraulic Pump IMPORTANT and Compressor switches are in their OFF positions prior to starting.
  • Page 39 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: OPERATION DC CHARGER MODE DC WELDER / CHARGER DC CHARGER 12 V BOOST 12 V FAULT 24 V BOOST WELDER VOLTS/AMPS AIR COMPRESSOR AC GENERATOR SHOCK HAZARD: CIRCUITS ARE LIVE WHEN MACHINE IS AT BREAKER BREAKER...
  • Page 40: Machine Shutdown

    The engine speed is controlled by two ® shutdown situations only. Vanair factors: recommends that the following procedure be used for routine shutdowns in order to keep 1. The position of the welder switch on system...
  • Page 41: Operating The Welder

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: OPERATION 4.4 OPERATING THE holder to the positive (+) port, and the work clamp to the negative (–) port. WELDER DANGER Consult Figure 4-4. The variable power dial adjusts the welder amperage (0 to 300 DO NOT weld with the electrode holder amps), or voltage (15 to 40 volts) for the connected to the negative (-) port and the...
  • Page 42: Cv (Constant Voltage) Mode - Using A Voltage Sensing Suitcase Feederor Spool Gun

    What the numbers mean that are used to optional 25 and 50 ft. lead segments may identify a stick welding electrode: ® be purchased from Vanair Using E6010 for an example... Manufacturing, Inc. for a maximum lead length of 100 ft.
  • Page 43: Operating The Generator

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: OPERATION NOTE IMPORTANT When using a spool gun, an adapter with The Power System is designed to contactor must be used. Please consult support a multi-function project. the spool gun manufacturer for However, if the generator is operating at appropriate adapter.
  • Page 44: Operating The Compressor

    BREAKER BREAKER FULL SPEED. 4.7 OPERATING THE BATTERY BOOSTER/CHARGER Figure 4-5: Resettable Circuit Breakers ® The Vanair state-of-the-art battery charging 4.6 OPERATING THE module and the optional battery charging cables add further versatility to the -300 COMPRESSOR Series Power System. The battery charging...
  • Page 45: Connection - Disconnection Sequence And Operation

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 4: OPERATION IMPORTANT Any combination of the -300 Power System output functions (compressor, DESCRIPTION generator, welder, hydraulic pump) used BLACK simultaneously will have an adverse affect on engine running at full throttle. During charging, if the machine begins to cycle between high and low idle, then the battery is fully charged.
  • Page 46: Operating The Hydraulic Pump

    ® ® SECTION 4: OPERATION AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM 1. If equipped, confirm that the master cold weather kit, in the presence of high power switch (in vehicle cab) is ON. humidity, or at a high altitude, additional attention should be given to any indication 2.
  • Page 47: High Temperature Operation

    Additional care should be operation at temperatures from 0° F down taken under consideration when operating to -40° F (-18° C to -40° C). Consult Vanair the package in extreme cold weather for details. environments or ambient temperatures.
  • Page 48: High Dust Content Operation

    ® ® SECTION 4: OPERATION AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM 4.10.3 HIGH DUST CONTENT OPERATION evacutator valve (on compressor air filter), and radiator coolers and their immediate When the machine is to be used in surroundings when operating in areas that continuously dusty environments, special contain a high dust content.
  • Page 49: Section 5: Maintenance

    Table 5A in this section for a detailed maintenance routine schedule for specific SCHEDULE compressor system components. ® Vanair Manufacturing, Inc. considers the WARNING maintenance schedule given in Table 5A: Maintenance Schedule to be part of the Before performing maintenance: warranty agreement with the customer.
  • Page 50 IMPORTANT order to protect the warranty of the machine package. Consult the Engine Operation Manual for further detailed maintenance and interval ® Vanair Manufacturing, Inc. especially descriptions in addition to the requires that a consistent service regimen be information given in Table 5A.
  • Page 51 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: MAINTENANCE 090045-OP_r1 PAGE - 39...
  • Page 52 ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM PAGE - 40 090045-OP_r1...
  • Page 53 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: MAINTENANCE 090045-OP_r1 PAGE - 41...
  • Page 54 ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM PAGE - 42 090045-OP_r1...
  • Page 55 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: MAINTENANCE 090045-OP_r1 PAGE - 43...
  • Page 56: Replacement Parts

    5.3 REPLACEMENT PARTS WARNING Replacement parts should be purchased Before performing maintenance: ® through your local Vanair representative or Shut down machine, relieve all system where the -300 Series Power System was pressure and lock out all power, as per purchased.
  • Page 57: Adjusting The Engine Speed

    Synthetic Compressor Oil. screw fastening the cover to the Substituting non-Vanguard Oil or non- switch, and remove the cover. genuine Vanair filter components will void 2. To adjust the compressor pressure, the warranty. turn the cut-in pressure adjustment screw [ B ] clockwise to increase the 5.4.1 ADJUSTING THE ENGINE SPEED...
  • Page 58: Re-Tensioning The Air Compressor Serpentine Drive Belt

    ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION PRESSURE SWITCH COMPRESSOR CUT-IN PRESSURE ADJUSTMENT SCREW TYPE “A” SWITCH SCREW LOCATION TYPE “B” SWITCH SCREW LOCATION BATTERY (reference) DC WELDER GENERATOR (reference) Figure 5-2: Pressure Switch Location service life of the compressor system.
  • Page 59: Section 5: Maintenance (Continued)

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: MAINTENANCE DESCRIPTION DESCRIPTION TENSIONER PLATE MOUNTING Loosen bolts [A] to allow tensioner plate to pivot manually to achieve AND ADJUSTMENT BOLTS new belt-tensioned position. IDLER Pivot plate by applying 40 ft-lbs. torque wrench to tensioning hole. TENSIONER PLATE Belt tension adjustment should be verified using a tension tester.
  • Page 60: Re-Tensioning The Generator / Hydraulic Pump Serpentine Drive Belt

    ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION ENGINE CLUTCH ASSEMBLY AIR COMPRESSOR SERPENTINE BELT COMPRESSOR UNIT IDLER SHEAVE AIR COMPRESSOR DRIVE SHEAVE GENERATOR SERPENTINE BELT (ref) Compressor drive belt tracks on the outside clutch sheave track.
  • Page 61: Replacing The Generator/ Hydraulic Pump Serpentine Drive Belt

    ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: MAINTENANCE DESCRIPTION DESCRIPTION UPPER IDLER SHEAVE BOLT DC GENERATOR SHEAVE UPPER IDLER SHEAVE ENGINE CLUTCH ASSEMBLY TENSIONER PLATE (FOR UPPER IDLER) AC GENERATOR SHEAVE TENSIONER PLATE ANCHOR BOLT LOWER IDLER SHEAVE ANCHOR HOLE FOR TORQUE WRENCH HYDRAULIC PUMP SHEAVE...
  • Page 62 ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM BELT LAYOUT DESCRIPTION DESCRIPTION UPPER IDLER SHEAVE BOLT DRIVE BELT: SMOOTH SIDE = OUTSIDE UPPER IDLER SHEAVE WELDER DRIVE PULLEY TENSIONER PLATE (FOR UPPER IDLER) AC GENERATOR PULLEY TENSIONER PLATE ANCHOR SCREW IDLER (LOWER - FOR COMPRESSOR UNIT SHEAVE)
  • Page 63: Re-Tensioning The Engine Hydraulic Pump Drive Belts

    5B: Measuring Belt Deflection for NOTE the proper tension measurement. 4. Once a position is achieved that ® Vanair recommends that the air accounts for a satisfactory tension in compressor and generator/ hydraulic the belt, torque the three (3) tensioner pump drive belts both be changed at the plate bolts [ D ] to 12 ft-lbs.
  • Page 64 ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM DESCRIPTION DESCRIPTION TENSIONER PLATE & HYDRAULIC PUMP SHEAVE TENSIONER PLATE MOUNTING BOLTS ENGINE SHEAVE TENSIONING HOLE (square hole on tensioner plate) ENGINE HYDRAULIC PUMP DRIVE BELT TORQUE WRENCH (for proper belt tensioning) Figure 5-8: Engine Hydraulic Pump Belt Re-tensioning DANGER NOTE...
  • Page 65 ® ® AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 5: MAINTENANCE DESCRIPTION ENGINE CIRCUIT BREAKER, 50A - AUTO RESET GENERATOR CIRCUIT BREAKERS, 25A (x 2) ENGINE OIL FILTER DC GENERATOR BATTERY BRACKET Location/orientation reference. Replacement breaker covers (boots) also available. NOTE There are also two (2) 20A circuit breakers located on the instrument panel.
  • Page 66: Storage And Intermittent Use

    ® ® SECTION 5: MAINTENANCE AIR N ARC I-300 SERIES ALL-IN-ONE POWER SYSTEM 5.5 STORAGE AND INTERMITTENT USE 5.5.1 INTERMITTENT USE If the unit is not used very regularly always treat the fuel with a fuel stabilizer. Check all belts and hoses for signs of deterioration such as visible surface cracks, stiffness or discoloration.
  • Page 67: Section 6: Troubleshooting

    Engine Operation Manual and the Generator Operation Manual. Should the situa- tion remain unresolved after exhausting available sources, contact the Vanair Service Department at: Phone: 800-526-8817 (toll free) Phone: 219-879-5100, ext. 400 Fax: 219-879-5335...
  • Page 68: Troubleshooting Guide

    Operation Manual. Possible starter and/or solenoid Replace if defective. problem Possible seized engine ® Consult the Vanair Service Department. Hood switch malfunction Replace if defective Machine hood shutdown safety switch Close hood panel or check if roof switch is prevents start-up of engine faulty.
  • Page 69 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: TROUBLESHOOTING Use Section 7, Illustrated Parts List, to 6.2 TROUBLESHOOTING GUIDE visually identify and confirm any part number that may need to be replaced. Fault/Malfunction Possible Cause Corrective Action ENGINE (CONTINUED) Engine will not start (continued) Glow plugs not engaging...
  • Page 70 ® ® SECTION 6: TROUBLESHOOTING AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM Use Section 7, Illustrated Parts List, to 6.2 TROUBLESHOOTING GUIDE visually identify and confirm any part number that may need to be replaced. Fault/Malfunction Possible Cause Corrective Action ENGINE (CONTINUED) Engine overheats (continued) Engine oil filter plugged...
  • Page 71 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: TROUBLESHOOTING Use Section 7, Illustrated Parts List, to 6.2 TROUBLESHOOTING GUIDE visually identify and confirm any part number that may need to be replaced. Fault/Malfunction Possible Cause Corrective Action COMPRESSOR Compressor overheats Low compressor oil level...
  • Page 72 Compressor shuts down with air Clutch faulty Inspect; replace if necessary. demand present (continued) ® Plugged or restricted cooler core Flush cooler. Consult the Vanair Service Department for assistance in cleaning/ flushing the cooler core. Contaminated cooler fins Clean cooler fins.
  • Page 73 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 6: TROUBLESHOOTING Use Section 7, Illustrated Parts List, to 6.2 TROUBLESHOOTING GUIDE visually identify and confirm any part number that may need to be replaced. Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) Repair/replace inlet valve.
  • Page 74 ® ® SECTION 6: TROUBLESHOOTING AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM Use Section 7, Illustrated Parts List, to 6.2 TROUBLESHOOTING GUIDE visually identify and confirm any part number that may need to be replaced. Fault/Malfunction Possible Cause Corrective Action COMPRESSOR (CONTINUED) No service air output (See also Clogged compressor air filter...
  • Page 75 Carefully wipe off any contaminants to receptacle connectors before re-connecting. Replace any worn or damaged cables or receptacles. Contact ® Vanair Service Department if behavior persists. Welding function is not drawing enough If running more than one function operating power simultaneously, turn off competing function.
  • Page 76 ® ® SECTION 6: TROUBLESHOOTING AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM Use Section 7, Illustrated Parts List, to 6.2 TROUBLESHOOTING GUIDE visually identify and confirm any part number that may need to be replaced. Fault/Malfunction Possible Cause Corrective Action GENERATOR Re-situate and adjust belt tension, or No AC generator output...
  • Page 77: Section 7: Illustrated Parts List

    SECTION 7: ILLUSTRATED PARTS LIST SECTION 7: ILLUSTRATED PARTS LIST 7.1 PARTS ORDERING PROCEDURE ® VANAIR MANUFACTURING, INC. Part orders should be placed through the distributor 10896 West 300 North from whom the unit was purchased. If, for any reason...
  • Page 78: Table 7A: Recommended Spare Parts List

    PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER. IMPORTANT ® Use only approved Vanair Vanguard™ Premium Synthetic Oil and Genuine Vanair Parts. Inspect and replace damaged components before operation. Substituting non-Vanguard Oil or non-genuine Vanair filter components will VOID THE COMPRESSOR WARRANTY! PAGE - 66 090045-OP_r1...
  • Page 79 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST IMPORTANT IMPORTANT If additional spare parts are being stored for The listing in the recommended spare parts list future use, ensure that they are stored in proper table contains items that require maintenance on containers that allow for protection against a routine basis, and also those parts that may...
  • Page 80: Air N Arc I-300 Systems Assemblies

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.2 AIR N ARC -300 SYSTEMS ASSEMBLIES PA6130069-001ID_r0 PAGE - 68 090045-OP_r1...
  • Page 81 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.2 AIR N ARC -300 SYSTEMS ASSEMBLIES ITEM DESCRIPTION PART NUMBER REFERENCE SECTION AIR STORAGE ASSEMBLY PA6000079-001ID ID, COMPRESSOR & PARTS PA6010123ID ID, COOLER ASSEMBLY PA6020024ID ID, FRAME &...
  • Page 82: Air Storage Assembly

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.3 AIR STORAGE ASSEMBLY PA6000079-001ID_r0 PAGE - 70 090045-OP_r1...
  • Page 83 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.3 AIR STORAGE ASSEMBLY ITEM DESCRIPTION PART NUMBER ELBOW, 90 deg. PUSH ON 1/4T x 1/4P 261310 CONNECTOR, 1/8P x 1/4T PUSH ON 261316 VALVE, RELIEF 200 PSI 1/4 NPT MALE 264232 TUBING, 1/4DIA., NYLON, 230 PSI X 3.5 FT 264480...
  • Page 84: Compressor And Parts Assembly (1 Of 2)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.4 COMPRESSOR AND PARTS ASSEMBLY (1 OF 2) PA6010123ID_r2 (1 of 2) PAGE - 72 090045-OP_r1...
  • Page 85 BRACKET, COMPRESSOR MTG A1270373 OIL, VANGUARD 3.5 QUARTS ELBOW,1/2MPT X 1/2FJIC SWVL 90 268929-008 WASHER, SHEAVE A1270884 COMPRESSOR COMPR & PART VANAIR 31 EMC, 269761 SHEAVE, COMPRESSOR "8- DR270371 12VDC STD SHAFT GROOVE" TAG, COMPR VANAIR 31 270610 BELT, SERPENTINE,...
  • Page 86: Compressor And Parts Assembly (2 Of 2)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.4 COMPRESSOR AND PARTS ASSEMBLY (2 OF 2) PA6010123ID_r2 (2 of 2) PAGE - 74 090045-OP_r1...
  • Page 87 OIL, VANGUARD 3.5 QUARTS BRACKET, COMPRESSOR MTG A1270373 ELBOW,1/2MPT X 1/2FJIC SWVL 90 268929-008 WASHER, SHEAVE A1270884 COMPRESSOR COMPR & PART VANAIR 31 EMC, 269761 SHEAVE, COMPRESSOR "8- DR270371 12VDC STD SHAFT GROOVE" TAG, COMPR VANAIR 31 270610 BELT, SERPENTINE,...
  • Page 88: Cooling System

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.5 COOLING SYSTEM PA6020024ID_r10 PAGE - 76 090045-OP_r1...
  • Page 89 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.5 COOLING SYSTEM ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER ELBOW,90 DEG 3/8P X 1/2J 044832-007 WASHER, LOCK 5/16 838505-078 LONG ELBOW,90 DEG #8 MJICx#8 260403-104 ANTI FREEZE,GAL 50/50 MIX 844400-001...
  • Page 90: Frame And Canopy Assembly (1 Of 2)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.6 FRAME AND CANOPY ASSEMBLY (1 OF 2) PA6030062-001ID_r0 (1 of 2) PAGE - 78 090045-OP_r1...
  • Page 91 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.6 FRAME AND CANOPY ASSEMBLY (1 OF 2) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER WASHER, NYLON FLAT 1/4 262704 CANOPY, HOOD A1269763 GROMMET, RUBBER 5/8 x 7/8x 262905 SUPPORT, CROSS BRACE A1269797...
  • Page 92: Frame And Canopy Assembly (2 Of 2)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.6 FRAME AND CANOPY ASSEMBLY (2 OF 2) PA6030062ID-001_r0 (2 of 2) PAGE - 80 090045-OP_r1...
  • Page 93 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.6 FRAME AND CANOPY ASSEMBLY (2 OF 2) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER CANOPY, HOOD A1269763 WASHER, NYLON FLAT 1/4 262704 GROMMET, RUBBER 5/8 x 7/8x 262905 SUPPORT, CROSS BRACE A1269797...
  • Page 94: Instrument Panel

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.7 INSTRUMENT PANEL PA6040047ID_r2 PAGE - 82 090045-OP_r1...
  • Page 95 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.7 INSTRUMENT PANEL ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER ELBOW, 1/4T x 1/8P PUSH-ON 261309 GAUGE, AIR, DRY, 0-200 PSI CO89649 ELBOW, 90 DEG. PUSH ON 1/4T x 261310 LAMP, INDICATOR, LED, RED CO89659...
  • Page 96: Generators And Parts

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.8 GENERATORS AND PARTS PA6050012ID_r4 PAGE - 84 090045-OP_r1...
  • Page 97 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.8 GENERATORS AND PARTS ITEM DESCRIPTION PART NUMBER GENERATOR, AC, 6.8KW 269530 KEY, SQUARE 3/16 x 3/16 x 1.5 821103-150 NUT, HEX LOCKING 1/2-13 825508-262 CAPSCREW,HEX GR5 1/4-20 X 1 1/4 829104-125 CAPSCREW, HEX GR8 5/16-18 X 1.0 LG.
  • Page 98: Hydraulic Pump Assembly (1 Of 3)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.9 HYDRAULIC PUMP ASSEMBLY (1 OF 3) PA6100036ID-001_r1 (1of3) PAGE - 86 090045-OP_r1...
  • Page 99 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.9 HYDRAULIC PUMP ASSEMBLY (1 OF 3) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER CONNECTOR, #6 MSAE x #6 MJIC 260387-105 WASHER, FLAT 3/8 838206-071 CONNECTOR, #8 MSAE x #8 MJIC 260387-107...
  • Page 100: Hydraulic Pump Assembly Open Center (2 Of 3)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.9 HYDRAULIC PUMP ASSEMBLY - OPEN CENTER (2 OF 3) PA6100036ID-001_r1 (2of3) PAGE - 88 090045-OP_r1...
  • Page 101 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.9 HYDRAULIC PUMP ASSEMBLY - OPEN CENTER (2 OF 3) ITEM DESCRIPTION PART NUMBER CONNECTOR, #6 MSAE x #6 MJIC 260387-105 ELBOW, 90 DEG. 3/8 MJIC x 3/8 MSAE 260403-103 CLAMP, HOSE SUPPORT 1.50 ID 263812...
  • Page 102: Hydraulic Pump Assembly Closed Center (3 Of 3)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.9 HYDRAULIC PUMP ASSEMBLY - CLOSED CENTER (3 OF 3) PA6100036ID-001_r1 (3of3) PAGE - 90 090045-OP_r1...
  • Page 103 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.9 HYDRAULIC PUMP ASSEMBLY - CLOSED CENTER (3 OF 3) ITEM DESCRIPTION PART NUMBER ELBOW, 90 DEG. 3/8 MJIC x 3/8 MSAE 260403-103 CAP, FEMALE #6 JIC 9/16-18 UNF-2B 264322-002 CAP, FEMALE JIC 3/4-16 #8 264322-003...
  • Page 104: Engine And Drive Parts (1 Of 2)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.10 ENGINE AND DRIVE PARTS (1 OF 2) PA6100056ID_r1 (1 of 3) PAGE - 92 090045-OP_r1...
  • Page 105 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.10 ENGINE AND DRIVE PARTS (1 OF 2) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER CLAMP, HOSE 3/16 - 5/16 260864 CAPSCREW, HEX GR5 1/4-20 x 829104-100 HOSE WASHER, NYLON FLAT 1/4...
  • Page 106 ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.10 ENGINE AND DRIVE PARTS (1 OF 2) (CONTINUED) PA6100056ID_r1 (1 of 3) PAGE - 94 090045-OP_r1...
  • Page 107 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.10 ENGINE AND DRIVE PARTS (1 OF 2) (CONTINUED) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER HOSE, FUEL LINE 5/16 (FT) 842315-031 SHEAVE, ENGINE, “A” DR270377 GROOVE ELBOW, 37FL/90M #06 x 3/8...
  • Page 108: Engine And Drive Parts (2 Of 2)

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.10 ENGINE AND DRIVE PARTS (2 OF 2) PA6100056ID_r1 (2 and 3 of 3) PAGE - 96 090045-OP_r1...
  • Page 109 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.10 ENGINE AND DRIVE PARTS (2 OF 2) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER CLAMP, HOSE 3/16 - 5/16 260864 CAPSCREW, HEX GR5 1/4-20 x 829104-100 HOSE WASHER, NYLON FLAT 1/4...
  • Page 110 ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.10 ENGINE AND DRIVE PARTS (2 OF 2) (CONTINUED) PA6100056ID_r1 (2 and 3 of 3) PAGE - 98 090045-OP_r1...
  • Page 111 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.10 ENGINE AND DRIVE PARTS (1 OF 2) (CONTINUED) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER HOSE, FUEL LINE 5/16 (FT) 842315-031 SHEAVE, ENGINE, “A” DR270377 GROOVE ELBOW, 37FL/90M #06 x 3/8...
  • Page 112: Electrical System

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.11 ELECTRICAL SYSTEM PA6120136ID_r0 PAGE - 100 090045-OP_r1...
  • Page 113 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.11 ELECTRICAL SYSTEM ITEM DESCRIPTION PART NUMBER CAPSCREW, HEX GR5 1/4-20 x 3/4 829104-075 WASHER, LOCK 1/4 838504-062 BRACKET, BATTERY A1270389 BOX, BATTERY EL269924 EP269873 HARNESS, WIRE WELDER HARNESS, WIRE GENERATOR EP269874...
  • Page 114: Manifold Assembly

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.12 MANIFOLD ASSEMBLY PA6120134-03ID_r1 PAGE - 102 090045-OP_r1...
  • Page 115 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.12 MANIFOLD ASSEMBLY ITEM DESCRIPTION PART NUMBER CONNECTOR, #6 MSAE x #6 MJIC 260387-105 CONNECTOR, #8 MSAE x #8 MJIC 260387-107 CONNECTOR, #10 MSAE x #10 MJIC 260387-109 ELBOW, 90 DEG #8 MJIC x #8 MSAE 260403-104...
  • Page 116: Hydraulic Tank Assembly

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.13 HYDRAULIC TANK ASSEMBLY PA6120139ID_r2 PAGE - 104 090045-OP_r1...
  • Page 117 ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.13 HYDRAULIC TANK ASSEMBLY ITEM DESCRIPTION PART NUMBER CONNECTOR, #12 MSAE x #12 MJIC 260387-112 ELBOW, 90 DEG #8 MJIC x #8 MSAE 260403-104 ELBOW, 90 DEG #12 MJIC x #12 MSAE 260403-107 ELBOW, 90 DEG #16 MJIC x #16 MSAE 260403-108...
  • Page 118: Section 7: Illustrated Parts List (Continued)

    NUMBER NUMBER DECAL, EXPLOSIVE FUEL 264377 DECAL, CARBON MONOXIDE 264376 DECAL, CAUTION DL270120 DECAL, CAP AND PLUG REMOVAL 264383 DECAL, VANAIR 265605 DECAL, FAN GUARD 264378 DECAL, SULFURIC ACID 264375 DECAL, COMPRESSOR MAINTENANCE 263388 DECAL, HOT PARTS 264372 DECAL, VANGUARD COMPRESSOR...
  • Page 119: Decal And Plate Locations (2 Of 4)

    ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.14 DECAL AND PLATE LOCATIONS (2 OF 4) ITEM DESCRIPTION PART ITEM DESCRIPTION PART NUMBER NUMBER DECAL, LOW SULFUR FUEL 270802 DECAL, ACCIDENTAL 264373 DIESEL STARTS DECAL, CAUTION AUTO START 272041...
  • Page 120: Decal And Plate Locations (3 Of 4)

    NUMBER DECAL, VANAIR FRONT PANEL DL270724 DECAL, AIR TANK DRAIN DL269676 DECAL, VANAIR REAR PANEL 17” DL272548 DECAL, ANA BY VANAIR, WHITE DL269706 DECAL, ANA I300 PERFORMANCE DL272419 DECAL, ENGINE OIL DRAIN DECAL, LOAD PRESSURE SENSE DL273347 DECAL, COMPRESSOR FLUID...
  • Page 121: Decal And Plate Locations (4 Of 4)

    The weld danger decal group consists of a smaller decal (placed on instrument panel [regardless of mounted or remote-mounted]), and a larger (though identical) decal, which is shipped loose. Vanair recommends placement of the larger weld decal on the vehicle access panel door outer surface.
  • Page 122: Wiring Diagram - Air N Arc I-300 Series

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.15 WIRING DIAGRAM - AIR N ARC I-300 SERIES ID272402_r7 PAGE - 110 090045-OP_r1...
  • Page 123: Wiring Diagram - Switches And Lights

    ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.16 WIRING DIAGRAM - SWITCHES AND LIGHTS ID270925_r1 090045-OP_r1 PAGE - 111...
  • Page 124: Schematic Diagram - Hydro Crane, O.c., No Tool

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.17 SCHEMATIC DIAGRAM - HYDRO CRANE, O.C., NO TOOL ID271786_r5 PAGE - 112 090045-OP_r1...
  • Page 125: Schematic Diagram - Hydro Crane, C.c., No Tool

    ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.18 SCHEMATIC DIAGRAM - HYDRO C.C. CRANE, NO TOOL 271787_r6 090045-OP_r1 PAGE - 113...
  • Page 126: Schematic Diagram - Compressor Flow

    ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM 7.19 SCHEMATIC DIAGRAM - COMPRESSOR FLOW ID272919_r1 PAGE - 114 090045-OP_r1...
  • Page 127: Hose Installation Guide

    ® ® AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM SECTION 7: ILLUSTRATED PARTS LIST 7.20 HOSE INSTALLATION GUIDE 1. Hose is weakened when installed in twisted position. Pressure in twisted hose tends to loosen fitting connections. Design so that 2.
  • Page 128 ® ® SECTION 7: ILLUSTRATED PARTS LIST AIR N ARC -300 SERIES ALL-IN-ONE POWER SYSTEM BLANK PAGE PAGE - 116 090045-OP_r1...
  • Page 129 BLANK PAGE...
  • Page 130 Vanair Manufacturing, Inc. 10896 West 300 North Michigan City, IN 46360 Phone: (219) 879-5100 (800) 526-8817 Service Fax: (219) 879-5335 Parts Fax: (219) 879-5340 Sales Fax: (219) 879-5800 www.vanair.com Printed in the U.S.A. Specifications Subject to Change Without Prior Notice...