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Thermo Scientific AquaPro User Manual

Multi-input process analyzer
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Thermo Scientific
AquaPro™
Multi-Input Process Analyzer
User Guide

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Summary of Contents for Thermo Scientific AquaPro

  • Page 1 Thermo Scientific AquaPro™ Multi-Input Process Analyzer User Guide...
  • Page 2 ©2012 Thermo Fisher Scientific Inc. All rights reserved. All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries. ROSS and the COIL tradedress are trademarks of Thermo Fisher Scientific Inc. US Patent 6,793,787. Teflon is a registered trademark of DuPont. RDO is a registered trademark of In-Situ Inc., Fort Collins, CO USA.
  • Page 3 Preface This instruction manual describes the use of the Thermo Scientific AquaPro Analyzer Platform and is written to cover as many applications as possible. Please do not hesitate to contact Thermo Fisher Scientific or an authorized representative with questions or concerns.
  • Page 4 Safety Information The Thermo Scientific AquaPro Analyzer shall be installed and operated only by a skilled, trained or authorized person should carry out installation, setup and operation of the sensor system. Do not power the analyzer without a sensor cable being connected as specified in the Sensor Parameter Wiring Section of the Manual.

  • Page 5: Table Of Contents

    ONTACTING ONDUCTIVITY 4.3.1 1 Point Contacting Conductivity Calibration ........................41 ..............................41 OROIDAL ONDUCTIVITY DO C ......................41 NALOG TICK ALIBRATION 4.5.1 1 Point DO Calibration ..............................42 RDO P ....................................42 4.6.1 1 Point RDO Calibration...............................43 ..................................43 TICKS Thermo Scientific AquaPro Analyzer User Guide...
  • Page 6 ................................58 OUNTING PTIONS 14.4 ..................................58 NTERFACE 14.5 ............................59 NVIRONMENTAL ONDITIONS 14.6 ............................59 NTERCHANGEABLE ODULES 14.7 20 M ...........................59 ILLIAMP URRENT OOPS 14.8 ....................................60 ELAYS 14.9 ..........................60 IGITAL ROTOCOL PTIONS TO 14.10 ...................................60 OWER UPPLY Thermo Scientific AquaPro Analyzer User Guide...

  • Page 7: Introduction

    Please contact Thermo Fisher Scientific or an authorized representative with any questions. Intended Use The Thermo Scientific Analyzer is designed to monitor and control up to four in-line measurement points with all DataStick, AnalogPlus and RDO process. Any other use, or use not mentioned here, that is incompatible with the technical specifications is deemed inappropriate.

  • Page 8: Safety Instructions

     Disconnect the cable wiring from the analyzer terminal block.  Remove the AquaPro from the mounting hardware. Correct Disposal of Unit  When the AquaPro is taken out of service, observe the local environmental regulations for correct disposal. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 9: Product Description

     Interface: Color Graphics display with seven button navigation.  Enclosure: For outdoor or indoor use with panel, pipe and wall mount capability. The AquaPro uses a ½ DIN panel standard and has up to 6 conduit fittings for routing cable.

  • Page 10: Aquapro Analyzer Platform Sensor Compatibility

    As additional capabilities become available on the AquaPro webpage and in the WAI online library, software updates can saved to a USB stick. It is an easy uploaded through the USB port on the AquaPro front door panel–without removing the mounted AquaPro from the wall! Simply unscrew the Data/USB cover with a coin to access the port.
  • Page 11 0.1ppm Suspended Solids 0 to 20,000 ppm 1 ppm ppm, % Temperature** -5 to 200°C 0.1°C °C/°F **Note: Temperature type is selectable from PT1000, PT100, NTC300, NTC30K, or Manual. The default element is PT1000. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 12: Aquapro Analyzer In-Line Sensor Configuration Table

    Model Number Base AquaPro enclosure with color graphics display, data logging functions and simple menu navigation for up to 4 sensors and 1 derived measurement. The enclosure is rated for outdoor use. Mounting options include ½ DIN Panel Mount, Wall Mount and Pipe Mount. There are two isolated current outputs per channel parameter.

  • Page 13: Aquapro Monitor Installation

    Mounting The AquaPro Analyzer can be mounted on a wall with a standard mounting plate and four screws. The surface wall mounting kit is supplied with the standard analyzer. A ½ DIN panel mount kit or a pipe mount kit can be ordered separately.
  • Page 14 Pipe Mount Kit (Cat. No. AP0PIPKT) The pipe mount accessory kit is ordered separately and provides the hardware needed to mount the AquaPro on a vertical or horizontal pipe. The hardware will accommodate pipe diameters between 1 inch and 2 inches.
  • Page 15 1. Assemble the mounting plate (item 2) with the AquaPro (item 1) using four #8 screws (item 3) and four washers (item 4). Position the bracket as shown in the exploded view figure when mounting to a horizontal pipe run. When mounting to a vertical pipe run, rotate the mounting bracket 90 degrees before mounting it to the monitor.
  • Page 16 Panel Mount Kit (Cat. No. AP0PANKT) The panel mount accessory kit is ordered separately and provides the hardware needed to mount the AquaPro in a ½ DIN panel cutout. The Panel Mount Kist (AP0PANKT) consists of:  One Pipe/Panel Mounting Plate ...
  • Page 17 5. Slide the gasket (item 2) onto the monitor housing (item 1). 6. Assemble the AquaPro into the panel opening from the front side of the panel. 7. Attach the mounting plate (item 3) to the back of the monitor housing and secure the two parts with four #8 screws (item 8) and four washers (item 9).
  • Page 18 Clearances for the pipe mount assembly are shown below: Panel Cutout: Side View: Front View: Top View: Thermo Scientific AquaPro Analyzer User Guide...
  • Page 19 Final Panel Mount Assembly: Jack Screws are tightened against the nuts and mounting plate as shown. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 20: Power, Relay And Current Loop Wiring

    Conduit Hole Preparation 1. Six conduit plugs are installed in the AquaPro enclosure when it is shipped from the factory. These plugs are o- ring sealed and can be removed with a medium flat blade screw driver, a 5/16 inch Allen wrench or a 15/16 inch spanner wrench.

  • Page 21: Wire Termination

    4. Install the sensor cable wires by depressing the tabs on the side of the appropriate terminal block with a small flat blade screwdriver. Insert the bare wire and remove the screw driver. 5. Gently pull on the wire to be sure that it is secure in the terminal block. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 22: Card Types

    It is possible to replace cards in the field when service is required and it also possible to add card functions after installation. WARNING! Do not remove the cards during the process of normal installation and wiring. The terminal blocks are designed to be wired in place. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 23: Sensor Parameter Wiring

     Current Outputs: Both outputs use a single “common” terminal. 2.6.2 Combination pH Sensor Wiring Standard Thermo Scientific Combination pH Sensors with Standard PT1000 Temperature Elements. Orion ATC probe, 2001 TM, can be used for electrodes without integrated ATC. Label...

  • Page 24: Differential Ph Sensor Wiring

    2.6.3 Differential pH Sensor Wiring Standard Thermo Scientific Differential pH Sensors, sensors use an NTC300 temperature element that must be set up in software, sensors use a PT1000 temperature element. Sensors: AnalogPlus SP and FP Sensors Label FP and SP Sensors...

  • Page 25: Analogplus Ozone Sensor Wiring

    White mA Out 1 Output Common mA Out 2 2.6.6 AnalogPlus Dissolved Oxygen Sensor Wiring Standard Thermo Scientific Dissolved Oxygen Sensors are setup with PT1000 temperature elements. Sensors: AnalogPlus SD31 Dissolved Oxygen sensor family Label SD31 Dissolved Oxygen Number Description...

  • Page 26: Analog Sensor- Two-Electrode Conductivity/Resistivity And Toroidal Conductivity

     Sensor: Match function or wire color to wire cable tags.  Current Outputs: Both outputs use a single “common” terminal. 2.6.8 AnalogPlus Toroidal Conductivity Sensor Wiring Standard Thermo Scientific Toroidal Conductivity sensors are setup with PT1000 temperature elements. Sensors: AnalogPlus ST Toroidal Conductivity sensor family. Label Toroidal...

  • Page 27: Analogplus Two Electrode Contacting Conductivity Sensor Wiring

    DataStick Digital Sensor Systems: pH, ORP, contacting conductivity, toroidal conductivity, dissolved oxygen (ppm), trace dissolved oxygen (ppb), free chlorine, ozone, low range turbidity, high range turbidity, suspended solids. Any of these digital sensors can be connected to the same AquaPro card. Label...

  • Page 28: Do Scaling Card Connections For Rdo Pro Probe Only

     Plug the terminal block into the card. Relays D, E and F Relay F  NO = Normally Open Contact  COM = Common Contact  NC = Normally Closed Contact Relay E Relay D Thermo Scientific AquaPro Analyzer User Guide...

  • Page 29: Host Communications Wiring

    After connections are made, communication is established through the Host Computer. There is nothing to set up in the AquaPro menu system. The specific communication protocol being used is described on the AquaPro product label on the outside of the case.
  • Page 30 Wiring for DeviceNET or CANopen The AquaPro does not provide external power to the communications cable. The ground connection between the AquaPro and the host computer should be made first. The wiring is the same for DeviceNET and CANopen protocols.

  • Page 31: Field Replacement /Addition Of Sensor Scaling And Special Function Cards

    2. Relay and communications cards are always inserted into Slot 4. 3. Orient the card so that the locking tab for the card is lined up with the interior wall of the AquaPro. 4. Line up the edges of the card so that they slide into the Slot card guide.
  • Page 32 The following image shows the AquaPro system with three scaling cards installed (from left to right). The fourth card slot has a card blank installed and is available for field upgrade to a fourth sensor, a Host comms card or a relay expansion card.

  • Page 33: Measure Screen Overview

    When a sensor card or Digital DataStick sensor of the same type is replaced in the AquaPro, current output, PID and relay settings are maintained. If a sensor module of a new type is installed, these settings are automatically set to default conditions appropriate to the new parameter.
  • Page 34 SINGLE CHANNEL VIEW TWO CHANNEL VIEW THREE CHANNEL VIEW FOUR CHANNEL VIEW Thermo Scientific AquaPro Analyzer User Guide...

  • Page 35: Software Menus And Navigation

    Event Log Channel 4 Analog Output Ch 3 Channel 4 Analog Output Status Channel 5 (Math) Analog Output Ch 4 Relay Status Relays Test Relays Data Logging USB Flash Drive Language System Rest Time/Date Password Thermo Scientific AquaPro Analyzer User Guide...
  • Page 36 AquaPro software. Scroll to the desired Menu Tree using the UP and DOWN arrows and press ENTER.
  • Page 37  Relay Status: Each relay in the system is listed and status is noted as Active or Inactive. Relays are identified by a capital letter starting with Relay A, Relay B, etc. Three relays are provided with the AquaPro Analyzer but additional relays can be added to the Channel 4 if required.
  • Page 38 X/Y*100% (X+Y)/2  Channel Name: Assign name if applicable, such as Ch5-Math  Channel Active: Yes or No, Should be Yes to view and use the channel. Channel can be turned off with No. Thermo Scientific AquaPro Analyzer User Guide...
  • Page 39 A navigation map for each of the four main branches of the menu tree is displayed below. The main menu choices are shown as follows for an AquaPro configured with four sensors. When only 1 sensor card is installed, the listings in the menu will only indicate choices for 1 channel. Every effort is made to organize the lists with most frequently used functions first.

  • Page 40: Calibration Menus

    4. CALIBRATION MENUS Calibration methods supported in the AquaPro are automatically determined depending on the sensor card installed. The software makes the calibration process very easy for the user to calibrate and get back online quickly. The calibration process goes through a sequence of steps to configure the calibration. The step sequence is the same.
  • Page 41 Assumes sensor is placed in air. Temperature 1- Set measured reading to desired reading. Point Changes offset. Best done at high end of range. Calibration steps are listed below by measurement. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 42: Ph Calibration

    1. Select a point for calibration that is near or at the point you are measuring. The point can be a mV standard or a sample value. 2. Under the calibration screen, select the channel to be calibrated and press enter to start calibration. The measurement will be adjusted to the new calibration point. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 43: Contacting Conductivity

    Manual calibration is a calibration in a sample solution and a known value in ppm is entered manually. The default is 0.00 ppm but the user sets the calibration value from 0.00 to 20.00 for a standard or a known sample value. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 44: Point Do Calibration

    RDO Pro The RDO Pro probe is an Optical RDO measurement probe. It uses a specific RDO card in the AquaPro. Although similar to the DataStick card, the RDO wiring is different for the Comms (+) and Comms (-) connections.

  • Page 45: Point Rdo Calibration

    The calibration will not be logged, as it was not accepted. DataSticks There are many sensor options in the DataStick product line, but the AquaPro DataStick card is used for all DataStick measurements. The DataStick sensor type and stored calibration data are uploaded into the AquaPro display.

  • Page 46: Diagnostics Menus

    Status of Active or Inactive System Information The AquaPro can be configured with many hardware options. Diagnostics is the best place to look when reviewing the hardware that is installed in the system. Basic information for each board function is listed: Front Panel: Main processer serial number, software version, hardware version and time/date.

  • Page 47: Calibration Log

    This function provides a single screen to display out current output readings from all channels in one place. Relay Status This function provides a single screen to display current state of all configured relays. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 48: Setup Menu

    6. SETUP MENU The setup menu is where the AquaPro functions are setup for specific applications. Setup Choices: Channel 1 Channel 2 Channel 3 Channel 4 Calculated Function (Math Channel) Relay Setup Data Logging Language System Reset Time/Date Channel 1: When configured the menu list will show the sensor type – pH, Conductivity, DO, etc. Settings for each of the following are available for any sensor input card.
  • Page 49 (Refer to page 36) Relays: There are three standard relays in the AquaPro. Three additional relays can also be installed for a total of six relays. The standard relays are designated A through C. The add-on relays are D through F. All relays are Form C with normally open and normally close contacts.

  • Page 50: Pid Functions

    Press ENTER to change setting or ESC to leave a setting unchanged. Note that in the Manual Mode, the present pH value is displayed in the top line and the Control Adjustment is made in the second line. Thermo Scientific AquaPro Analyzer User Guide...
  • Page 51 To quickly get to the PID controller set point for fine tuning, press the ENTER and RIGHT ARROW KEYS at the same time from a measure screen. This feature is present only when the personality module installed in the AquaPro is pH, contacting conductivity or toroidal conductivity. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 52: Relays

    8. Relays Up to six Form C relays with normally open and normally closed contacts are available with the AquaPro. The selectable features in the relay menus are the same regardless of the measurement. While the AquaPro is being used to calibrate the sensor, the relay is held in its present state. Use the UP/DOWN arrows to scroll the relay option list.

  • Page 53: Host Communications

    9. HOST COMMUNICATIONS The AquaPro Analyzer can be set up to communicate with a Host Computer system in a variety of protocols. When using Host Communications, please refer to the selected communications manual for specific protocol setup and use. Host Protocol...

  • Page 54: Troubleshooting / Service

    10. TROUBLESHOOTING / SERVICE The AquaPro Analyzer Service menu is an easy way to access and test outputs, relays and USB functions. All outputs and relays can be placed on hold when service is being done to a particular sensor or to all the sensors.

  • Page 55: Certificate Of Conformity

    EN 61326-1:2006 – Electrical equipments for measurement, control and laboratory use – EMC requirements - Part 1: General requirements ________________________________ Patrick Chiu Place and Date of Issue: Manager, EHS and Regulatory Programs Beverly, MA USA May 4, 2012 Thermo Scientific AquaPro Analyzer User Guide...

  • Page 56: Terms And Conditions

    12. Terms and Conditions AquaPro WARRANTY/REPLACEMENT PLAN Thermo Fisher Scientific warrants its AquaPro Analyzer against material and workmanship defect for a period of one year from the date of shipment. In the event that a defect is discovered during the warranty period, Thermo Fisher Scientific agrees, at its option, to repair or replace the defective product.
  • Page 57 Appropriate charges, such as freight and insurance will be added to invoices. All shipments will be insured. Goods damaged in shipment must be reported by the recipient to the freight carrier for claims. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 58: Ordering Information

    Door Assembly AP0KVAC AC Power Supply PCB Assembly AP0JVDC DC Power Supply PCB Assembly AP0BASAC AquaPro Assy with AC Power Supply and Door AP0BASDC AquaPro Assy with DC Power Supply and Door AP0PANKT Panel Mount Kit AP0PIPKT Pipe Mount Kit...

  • Page 59: Specifications

    0.1ppm Suspended Solids 0 to 20,000 ppm 1 ppm ppm, % Temperature** -5 to 200°C 0.1°C °C/°F **Note: Temperature type is selectable from PT1000, PT100, NTC300, NTC30K, or Manual. The default element is PT1000. Thermo Scientific AquaPro Analyzer User Guide...

  • Page 60: Functions And Features

     Wall Mount with Quick Disconnect mounting plate.  ½ DIN Panel Mount.  Pipe/Hand rail mount (vertical and horizontal). 14.4 Interface  Display: 4.3 Inch Color Graphics with High Contrast  Keypad: 7 Key menu navigation Thermo Scientific AquaPro Analyzer User Guide...

  • Page 61: Environmental Conditions

     Setup as 0 or 4 to 20 mA.  0.01mA Resolution.  Each output assignable to sensor, temperature or Math.  Full featured PID control function w/ pH or conductivity.  Loop power provided by AquaPro Thermo Scientific AquaPro Analyzer User Guide...

  • Page 62: Relays

    14.9 Digital Protocol Options to Host  MODBUS RTU  DeviceNet  Profibus DP/V1  Ethernet IP 14.10 Power Supply AC Power Option: 100 to 240 VAC, 50/60Hz, 0.4A Max @ 25°C DC Power Option: 24 VDC. Thermo Scientific AquaPro Analyzer User Guide...
  • Page 63 Process Water Instruments North America 166 Cummings Center Beverly, MA 01915 USA Toll Free: 1-800-225-1480 Tel: 1-978-232-6000 info.water@thermo.com Netherlands Tel: (31) 033-2463887 info.water.uk@thermo.com India Tel: (91) 22-4157-8800 wai.asia@thermofisher.com Japan Tel: (81) 045-453-9175 wai.asia@thermofisher.com China Tel: (86) 21-68654588 wai.asia@thermofisher.com Singapore Tel: (65) 6778-6876 wai.asia@thermofisher.com Australia Tel: (613) 9757-4300...

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