YASKAWA DX200 Instructions Manual
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YASKAWA DX200 Instructions Manual

Robot controller
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See also: Operator's Manual , Instruction Manual
DX200
INSTRUCTIONS
FOR EXPLOSION-PROOF SPECIFICATIONS
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
□□□
MOTOMAN-
INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL
DX200 MAINTENANCE MANUAL
THE DX200 OPERATOR'S MANUAL ABOVE CORRESPONDS TO A SPECIFIC USAGE.
BE SURE TO USE THE APPROPRIATE MANUAL.
Part Number:
180367-1CD
Revision:
0
MANUAL NO.
HW1484081
0
1 of 19

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Summary of Contents for YASKAWA DX200

  • Page 1 □□□ MOTOMAN- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL DX200 MAINTENANCE MANUAL THE DX200 OPERATOR’S MANUAL ABOVE CORRESPONDS TO A SPECIFIC USAGE. BE SURE TO USE THE APPROPRIATE MANUAL. Part Number: 180367-1CD Revision: MANUAL NO. HW1484081 1 of 19...
  • Page 2 YASKAWA customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of YASKAWA and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for...

  • Page 3: Safety Information

    If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 4 ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved YASKAWA training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.

  • Page 5: Notes For Safe Operation

    Failure to observe this caution may result in electric shock or injury. • For disassembly or repair, contact your YASKAWA representative. • Do not remove the motor, and do not release the brake. Failure to observe these safety precautions may result in death or serious injury from unexpected turning of the manipulator's arm.

  • Page 6: Definition Of Terms Used Often In This Manual

    DX200 Explosion-Proof Specification Definition of Terms Used Often in This Manual The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and the manipulator cables. In this manual, the equipment is designated as follows:...

  • Page 7: Mechanical Safety Devices

    Safety Information DX200 Explosion-Proof Specification Mechanical Safety Devices The safe operation of this equipment is ultimately the users responsibility. The conditions under which the equipment will be operated safely should be reviewed by the user. The user must be aware of the various national codes, ANSI/RIA R15.06-2012 safety standards, and other local codes...

  • Page 8: Programming, Operation, And Maintenance Safety

    Do not make any modifications to the controller unit. Making any changes without the written permission from YASKAWA will void the warranty. • Some operations require a standard passwords and some require special passwords.

  • Page 9: Maintenance Safety

    It is important that users operate the equipment in accordance with this instruction manual and any additional information which may be provided by YASKAWA. Address any questions regarding the safe and proper operation of the equipment to YASKAWA Customer Support.

  • Page 10: Customer Support Information

    DX200 Explosion-Proof Specification 1.10 Customer Support Information If you need assistance with any aspect of your DX200 Explosion-Proof Specification system, please contact YASKAWA Customer Support at the following 24-hour telephone number: (937) 847-3200 For routine technical inquiries, you can also contact YASKAWA Customer Support at the following e-mail address: techsupport@motoman.com...
  • Page 11 Before using this product, read this manual and all other documents carefully to ensure knowledge about the product and safety, including all the cautions. As seen in the figure below, the DX200 consists of the painting unit part and The standard unit part.
  • Page 12 Examples - Explosion Protection Guidelines - (EX-Directives)". In special cases, or if you are not sure about the specification of areas with the risk of explosion, contact the competent authorities or YASKAWA and have them decide. Using in the hazardous area 3 3 3 3 .3 .3 .3 .3...

  • Page 13: System Configuration

    4 4 4 4 .2 .2 .2 .2 DX200 The DX200 consists of the painting unit and the standard unit. The DX200 has a built-in microcomputer that controls all motion of the manipulator by saving motion signals when teaching and sending these signals to the manipulator(or external axis).

  • Page 14: Place Of Installation

    • It must be a place with little dirt, dust, or water. • No flammable or corrosive liquids or gases, etc. in the area. • Little jarring or potential for striking of the DX200 (under 0.5G oscillation). • No large electric noise source nearby.

  • Page 15: Connecting The Primary Power Supply

    5.3.1 5.3.1 5.3.1 If the transformer unit is not attached to the DX200, refer to the “DX200 INSTRUCTIONS” to connect the primary power supply cable and ground wire. For the details of Connection for "DX200", refer to the INSTRUCTIONS for explosion-proof specifications.
  • Page 16 HW1484081 5 Installation Ground wire （ （ （ （ Explosion proof programming pendant） ） ） ） 5.3.3 .3 .3 .3 For the details of Connection for "DX200", refer to the INSTRUCTIONS for explosion-proof specifications. MANDATORY MANDATORY MANDATORY MANDATORY ・ Ground resistance to be connected to the backside of the painting unit must be 10 ohms or less with independent ground connection.
  • Page 17 HW1484081 6 Operation 6 Operation (Initial Start-Up Included) Prior to start operations of the manipulator, refer to the INSTRUCTIONS for explosion-proof specifications. Before using this product, read this manual and all other documents carefully to ensure knowledge about the product and safety, including all the cautions. 17 of 19 HW1484081...

  • Page 18: Maintenance

    ・To prevent anyone inadvertently turning ON the power supply during maintenance, put up a warning sign such as "DO NOT TURN ON THE POWER" at the primary power supply (knife switch, wiring circuit breaker, etc.) and at the DX200 and related controllers and use accepted lockout/tag out Procedures.
  • Page 19 FOR EXPLOSION-PROOF SPECIFICATIONS HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion ) Yaskawastrasse 1, 85391 Allershausen, Germany...

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