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YASKAWA dx200 Instructions Manual
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YASKAWA dx200 Instructions Manual

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See also: Operator's Manual , Instruction Manual
DX200 OPTIONS
INSTRUCTIONS
SUPPLEMENT FOR FPD HANDLING USE
Upon receipt of the product and prior to initial operation, read these
instructions thoroughly, and retain for future reference.
MOTOMAN INSTRUCTIONS

MOTOMAN-
INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL (for each purpose)
DX200 MAINTENANCE MANUAL
The DX200 Operator's manual above corresponds to specific usage. Be sure
to use the appropriate manual.
Part Number: 174117-1CD
Revision:
0
MANUAL No.
HW1483763
1 of 23

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Summary of Contents for YASKAWA dx200

  • Page 1  MOTOMAN- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL The DX200 Operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. Part Number: 174117-1CD Revision: MANUAL No. HW1483763 1 of 23...
  • Page 2 Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for easy access but you may not copy the PDF files to another website, blog, cloud storage site or any other means of storing or distributing online content.
  • Page 3 • sure to understand its contents before handling the DX200.  General items related to safety are listed in the Chapter 1: Safety of the DX200 instructions. To ensure correct and safe operation, carefully read the DX200 instructions before reading this manual.
  • Page 4 NEVER ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved Yaskawa training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.
  • Page 5 HW1483763 Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as “DANGER”, “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED” Indicates an imminent hazardous situation which, if not...
  • Page 6 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there is a problem. The emergency stop buttons are located on the right of front door of the DX200 and the programming pendant.
  • Page 7 – Check for damage to insulation and sheathing of external wires. • Always return the programming pendant to the hook on the cabinet of the DX200 after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures.
  • Page 8 Programming Pendant’s LCD display screen by selecting {MAIN MENU} - {SYSTEM INFO} - {VERSION} • Robot Serial Number Located on the robot data plate • Robot Sales Order Number Located on the DX200 controller data plate HW1483763 8 of 23 viii...

  • Page 9: Table Of Contents

    HW1483763 Table of Contents Table of Contents Introduction ........................... 1-1 Power Capacity ..........................2-1 Basic Specifications ........................3-1 3.1 Standard module ........................3-1 Controller Type List ........................4-1 Dimension Diagram and Internal Arrangement Diagram .............. 5-1 The List of the Equipment Configuration ..................6-1 Recommended Spare Parts List ....................

  • Page 10: Introduction

    ) The List of the Equipment Configuration vi ) Recommended Spare Parts List For contents that are not described in this manual, refer to the “DX200 INSTRUCTIONS”, “DX200 MAINTENANCE MANUAL”, and all other related documents. Before using this product, read this manual and all other documents carefully to ensure knowledge about the product and safety, including all the cautions.

  • Page 11: Power Capacity

    ・When an external axis is added, the power capacity will also increase. In that case, contact your YASKAWA representative, or check the rated value shown on the label on the DX200 for the power capacity.

  • Page 12: Basic Specifications

    HW1483763 3 Basic Specifications 3 Basic Specifications 3.1 Standard Module Table 3-1: Standard Module Basic Specifications Item Specification IP54（*Back fan part is IP2X） Dust/Splash-proof Construction Dimensions W800×H900×D550mm Approx. Weight 200kg Cooling System Indirect cooling Power Supply 3-phase 200V/220V AC (+10 to -15%) at 60Hz (±2%) 200V AC (+10 to -15%) at 50Hz (±2%) D class（Grounding resistor：100Ωor less）...

  • Page 13: Controller Type List

    HW1483763 4 Controller Type List 4 Controller Type List Table 4-1: Controller Type List Controller Type Model Dimension Parts List Recommended ERER- Diagram , Spare Parts Internal List Arrangement Diagram MFL015D-A00 MFL15D-875 Figure 5-1/5-2 Table 6-1 Table 7-1 MFL15DW-875 MFL015D-A01 MFL15D-1600 Figure 5-1/5-2 Table 6-1...

  • Page 14: Dimension Diagram And Internal Arrangement Diagram

    HW1483763 5 Dimension Diagram and Internal Arrangement Diagram 5 Dimension Diagram and Internal Arrangement Diagram Figure.5-1: Dimension Diagram Figure.5-2: Internal Arrangement Diagram HW1483763 14 of 23...
  • Page 15 HW1483763 5 Dimension Diagram and Internal Arrangement Diagram * Only one cable inlet (door side) at left side of the main unit is available because an external servopack is equipped. Figure.5-3: Internal Arrangement Diagram HW1483763 15 of 23...

  • Page 16: The List Of The Equipment Configuration

    HW1483763 6 The List of the Equipment Configuration 6 The List of the Equipment Configuration Table 6-1: List of the Equipment Configuration Item Standard Remarks Circuit breaker NF32-SVF 3P 20A Control power supply unit JZNC-YPS21-E CPU unit JZNC-YRK21-1E CPU circuit board JANCD-YCP21-E Back circuit board JANCD-YBB21-E...
  • Page 17 HW1483763 6 The List of the Equipment Configuration Table 6-2: List of the Equipment Configuration Item Standard Remarks Circuit breaker NF32-SVF 3P 20A Control power supply unit JZNC-YPS21-E CPU unit JZNC-YRK21-1E CPU circuit board JANCD-YCP21-E Back circuit board JANCD-YBB21-E PCI riser circuit board JANCD-YBB22-E Robot I/F circuit board JANCD-YIF01-□E...
  • Page 18 HW1483763 6 The List of the Equipment Configuration Table 6-3: List of the Equipment Configuration Item Standard Remarks Circuit breaker NF32-SVF 3P 20A Control power supply unit JZNC-YPS21-E CPU unit JZNC-YRK21-1E CPU circuit board JANCD-YCP21-E Back circuit board JANCD-YBB21-E PCI riser circuit board JANCD-YBB22-E Robot I/F circuit board JANCD-YIF01-□E...

  • Page 19: Recommended Spare Parts List

    7 Recommended Spare Parts List The recommended parts and components for DX200 are ranked as follows. It is recommended that the following parts and components be kept in stock as spare parts for DX200. • Rank A: Expendable and frequently replaced parts •...
  • Page 20 Parts Name Type Manufacturer Remarks unit TOSHIBA Battery ER6VC3N 3.6V BATTERY CO.,LTD Control Power Supply JZNC-YZU21-E YASKAWA Cooling Fan 4715MS-22T-B50-B00 Cooling Fan Minebea Co., Ltd or 11938MB-B2N-EA-01 AC Control Power 0215010MXP Littelfuse Supply Fuse Daito AC Cooling Fan Fuse GP25 2.5A, 250V Communication Apparatus Co., Ltd...
  • Page 21 Parts Name Type Manufacturer Remarks unit TOSHIBA Battery ER6VC3N 3.6V BATTERY CO.,LTD Control Power Supply JZNC-YZU21-E YASKAWA Cooling Fan 4715MS-22T-B50-B00 Cooling Fan Minebea Co., Ltd or 11938MB-B2N-EA-01 AC Control Power 0215010MXP Littelfuse Supply Fuse Daito Communication AC Cooling Fan Fuse GP25 2.5A, 250V...
  • Page 22 Parts Name Type Manufacturer Remarks unit TOSHIBA Battery ER6VC3N 3.6V BATTERY CO.,LTD Control Power Supply JZNC-YZU21-E YASKAWA Cooling Fan 4715MS-22T-B50-B00 Cooling Fan Minebea Co., Ltd or 11938MB-B2N-EA-01 AC Control Power 0215010MXP Littelfuse Supply Fuse Daito Communication AC Cooling Fan Fuse GP25 2.5A, 250V...
  • Page 23 DX200 OPTIONS INSTRUCTIONS SUPPLEMENT FOR FPD HANDLING USE Specifications are subject to change without notice for ongoing modifications and improvements. MANUAL No. HW1483763 23 of 23...
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