Autonics TX4S Series Instruction Manual

LCD Display PID Temperature Controller
TX4S SERIES
I N S T R U C T I O N M A N U A L
Thank you for choosing our Autonics product.
Please read the following safety considerations before use.
Safety Considerations
※Please observe all safety considerations for safe and proper product operation to avoid hazards.
※Safety considerations are categorized as follows.
Warning Failure to follow these instructions may result in serious injury or death.
Caution Failure to follow these instructions may result in personal injury or product damage.
※The symbols used on the product and instruction manual represent the following
symbol represents caution due to special circumstances in which hazards may occur.
Warning
1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury
or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles,
railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
Failure to follow this instruction may result in personal injury, fire, or economic loss.
2. The unit must be installed on a device panel before use.
Failure to follow this instruction may result in electric shock.
3. Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in electric shock.
4. Check the terminal numbers before connecting the power source.
Failure to follow this instruction may result in fire.
5. Do not disassemble or modify the unit. Please contact us if necessary.
Failure to follow this instruction may result in electric shock or fire.
Caution
1. Do not use the unit outdoors.
Failure to follow this instruction may result in shortening the life cycle of the unit, or electric shock.
2. When connecting the power input and relay output cables, use AWG20 (0.05mm 2 ) cables and make
sure to tighten the terminal screw bolt above 0.74N . m to 0.90N . m.
Failure to follow this instruction may result in fire due to contact failure.
3. Use the unit within the rated specifications.
Failure to follow this instruction may result in shortening the life cycle of the unit, or fire.
4. Do not use loads beyond the rated switching capacity of the relay contact.
Failure to follow this instruction may result in insulation failure, contact melt, contact failure, relay broken, or fire.
5. Do not use water or oil-based detergent when cleaning the unit. Use dry cloth to clean the unit.
Failure to follow this instruction may result in electric shock or fire.
6. Do not use the unit where flammable or explosive gas, humidity, direct sunlight, radiant heat,
vibration, or impact may be present.
Failure to follow this instruction may result in fire or explosion.
7. Keep dust and wire residue from flowing into the unit.
Failure to follow this instruction may result in fire or product damage.
8. Check the polarity of the measurement input contact before wiring the temperature sensor.
Failure to follow this instruction may result in fire or explosion.
9. For installing the unit with reinforced insulation, use the power supply unit which basic level is
ensured.
Ordering Information
TX 4 S 1 4 R
R Relay output
Control output
S SSR drive output
C Selectable current output or SSR drive output
Power supply
4 100-240VAC 50/60Hz
1 Alarm output 1
Option output 2 Alarm output 1+Alarm output 2
A Alarm output 1+Alarm output 2+Trans. output
B Alarm output 1+Alarm output 2+RS485 com. output
Size
S DIN W48×H48mm
Digit
4 9999(4 digit)
Item
TX LCD display standard PID temperature controller
Installation
Mount the unit on the panel. Push the bracket with
tools to fix the unit as the figure.
※ The above specifications are subject to change and some models may be discontinued
without notice.
Specifications
Series TX4S
Power supply 100-240VAC 50/60Hz
Allowable voltage range 90 to 110% of rated voltage
Power consumption Max. 8VA
Display method 11 segments (PV: white, SV: green), other display (yellow) with LCD method
Character PV(W×H) 6.9×15.3mm
size SV(W×H) 4.1×9.2mm
RTD DPt100Ω, Cu50Ω (permissible line resistance max. 5Ω)
Input type
TC K(CA), J(IC), L(IC), T(CC), R(PR), S(PR)
RTD
Display ●At room temperature (23℃±5℃): (PV ±0.3% or ±1℃, select the higher one) ±1digit
accuracy ※2 TC ●Out of room temperature: (PV ±0.5% or ±2℃, select the higher one) ±1digit
Relay 250VAC 3A 1a
Control
SSR Max. 12VDC ± 2V 20mA
output
Current DC4-20mA or DC0-20mA (load resistance max. 500Ω)
Alarm output AL1, AL2 Relay: 250VAC 3A 1a
Option
Trans. output DC4-20mA (load resistance max. 500Ω, output accuracy: ±0.3%F.S.)
output
Com. output RS485 Communication output (Modbus RTU method)
Control method ON/OFF control, P, PI, PD, PID control
Hysteresis 1 to 100℃/℉ (0.1 to 50.0℃/℉) variable
Proportional band(P) 0.1 to 999.9℃/℉
Integral time(I) 0 to 9999 sec.
Derivative time(D) 0 to 9999 sec.
Control period(T) 0.5 to 120.0 sec.
Manual reset 0.0 to 100.0%
Sampling period 50ms
Dielectric strength 3,000VAC 50/60Hz for 1 min. (between all terminals and case)
Vibration 0.75mm amplitude at frequency 5 to 55Hz (for 1 min.)in each X, Y, Z direction for 2 hours
Relay Mechanical OUT, AL1/2: Min. 5,000,000 operations
life cycle Electrical OUT, AL1/2: Min. 200,000 (250VAC 3A resistance load)
Insulation resistance Min. 100MΩ (at 500VDC megger)
Noise resistance Square shaped noise by noise simulator (pulse width 1㎲) ±2kV R-phase, S-phase
Memory retention Approx. 10 years (non-volatile semiconductor memory type)
Ambient temp. -10 to 50℃, storage: -20 to 60℃
Environ-
ment Ambient humi. 35 to 85%RH, storage: 35 to 85%RH
Protection structure IP50 (front panel, IEC standards)
Insulation type Double insulation (mark: dielectric strength between all terminals and case: 3kV)
: ,
Approval
※3
Weight Approx. 135.2g (approx. 85.2g)
※1: When using the unit at low temperature (below 0℃), display cycle is slow.
Control output operates normally.
※2: At room temperature(23℃±5℃)
TC R(PR), S(PR) , below 200℃: (PV ±0.5% or ±3℃, select the higher one) ±1 digit
, over 200℃: (PV ±0.5% or ±2℃, select the higher one) ±1 digit
TC L(IC), RTD Cu50Ω: (PV ±0.5% or ±2℃, select the higher one) ±1 digit
Out of room temperature range
TC R(PR), S(PR): (PV ±1.0% or ±5℃, select the higher one) ±1 digit
TC L(IC), RTD Cu50Ω: (PV ±0.5% or ±3℃, select the higher one) ±1 digit
※3: The weight includes packaging. The weight in parentheses is for unit only.
※Environment resistance is rated at no freezing or condensation.
Unit Description
1. Measured value (PV) component:
RUN mode: Displays current measured value (PV).
SETTING mode: Displays parameters.
2. Setting value (SV) display component:
1
RUN mode: Displays setting value(SV).
SETTING mode: Displays setting value of parameter.
3. Temperature unit(℃/℉) indicator:
4 Displays the set temperature unit as temperature unit [UNIT] of
3
5 parameter 2 group.
2
6 4. Control output (OUT1) indicator: Turns ON while control output is ON.
9
※ Turns ON when MV is over 3.0% at cycle/phase control of SSR drive
output method.
5. Alarm output (AL1, AL2) indicator:
Turns ON when the corresponding alarm output turns ON.
6. Auto-tuning indicator:
7 8
Flashes during auto-tuning every 1 sec.
7. key: Enters parameter group, returns to RUN mode, moves parameters,
10
and saves the setting value.
8. Setting value adjutment key: Enters SV setting mode and move digits.
9. Digital input key: Press the + keys for 3 sec. to execute the digital input key
functions which is set at digital input key[DI-K]of parameter 2 group (RUN/STOP,
clear alarm output, auto-tuning).
10. PC loader port: It is for serial communication to set parameter and monitoring by
DAQMaster installed in PC. Use this for connection EXT-US (converter cable,
sold separately) + SCM-US (USB to Serial converter, sold separately).
Connection
※Shaded terminals is standard model.
OUT
SSR
12VDC±2V 20mA Max.
Current
AL1 OUT:
DC0/4-20mA 1 13 7
250VAC 3A 1a
Load 500ΩMax.
RESISTIVE LOAD
Relay
2 14 8
250VAC 3A 1a
AL2 OUT:
RESISTIVE LOAD
250VAC 3A 1a
9
3 + 15 RESISTIVE LOAD
+ + RS485(A+)
mA
mA
-
- -
4 16 10
RS485(B-)
Communication
5 17 11
Output
Transfer Output
12
6 DC4-20mA 18
SOURCE
RTD
100-240VAC
SENSOR
50/60Hz 8VA
Input Type And Range
Input type Decimal point Display Input range(℃) Input range(℉)
1 -50 to 1200 -58 to 2192
KCaH
K(CA)
0.1 -50.0 to 999.9 -58.0 to 999.9
KCaL
1 -30 to 800 -22 to 1472
JIcH
J(IC)
0.1 JIcL -30.0 to 800.0 -22.0 to 999.9
1 LIcH -40 to 800 -40 to 1472
Thermocouple L(IC)
0.1 LIcL -40.0 to 800.0 -40.0 to 999.9
1 -50 to 400 -58 to 752
TCcH
T(CC)
0.1 -50.0 to 400.0 -58.0 to 752.0
TCcL
R(PR) 1 0 to 1700 32 to 3092
RPR
S(PR) 1 0 to 1700 32 to 3092
SPR
1 DPtH -100 to 400 -148 to 752
DPt 100Ω
0.1 DPtL -100.0 to 400.0 -148.0 to 752.0
RTD
1 CUsH -50 to 200 -58 to 392
CU50Ω
0.1 `-50.0 to 200.0 -58.0 to 392.0
CUsL
Parameter Groups
RUN mode
Press any key among
2 sec.
, , , once.
※1
SV setting Parameter 1 group[PAR1]
3 sec.
※Order of parameter setup Parameter 1 group
Parameter 2 group
●All parameters are related one another. Set the parameters as above order.
※If there is no key input for 30 sec. while setting SV or the parameters, the new settings are ignored, and
the unit will return to RUN mode with previous settings.
※ When returning to RUN mode by holding the key for over
re-enter the first parameter of previous parameter group.
※Hold the + + keys for 5 sec. in RUN mode, to enter re-set parameter menu. Select 'YES' and all
parameters are reset as factory default.
● SV setting
※To change set temperature from 210℃ to 250℃
①RUN mode
Press any key among , , , once.
②SV setting mode
Change SV
by , , key
④Check SV
● Parameter 1 group ※1: : Press any key among ,
※2: Press the
key once after changing the setting value, to save the setting
value and move to the next parameter
RUN mode
※ Hold the key for 3 sec. to save the setting value and return to RUN mode
2 sec.
after changing the setting value.
3 sec.
PAR1 ※ Dotted parameters may not appear by model type or other parameter
settings.
AL1 temperature
※1
AL1 1250 Setting range: Deviation alarm(-[F.S] to [F.S]),
Absolute value alarm(temperature range)
※ Does not appear when AL1/AL2 alarm operation[AL-1, AL-2]
※2
AL2 temperature of parameter 2 group is set as
※Only alarm output 2 models have [AL2].
AL2 1250
※ When setting as ON, the unit starts auto-tuning. After
Auto-tuning
completing, OFF is automatically set.
AT
OFF ON
※ During auto-tuning, the auto-tuning indicator
flashes (every 1 sec.).
Proportional band
1)0 Setting range: 0.1 to 999.9℃/℉
P
Integral time
Setting range: 0 to 9999 sec.
※ Integral operation will be OFF
I 0
when the setting value is '0.
Derivative time
Setting range: 0 to 9999 sec.
D 0 ※ Derivative operation will be OFF
when the setting value is '0.
Manual reset
Setting range: 0.0 to 100.0%
※ Only appears in P, PD control.
REST 5)0
Hysteresis Setting range: 1 to 100℃/℉ (0.1 to 50.0℃/℉)
※ Only appears when control method [C-MD] of parameter 2 group is
HYS 2
set as ONOF.
Dimensions
5
48 45
A
B
+
B'
-
TC
Bracket
31
●RSA-COVER(48×48mm)
48.6
20
5
45
15
21
55
56
※1: : Press any key among
● Parameter 2 group
※2: Press the
※1 value and move to the next parameter
RUN mode
※ Hold the
4 sec. after changing the setting value.
3 sec.
※
4 sec.
PAR2
settings.
Parameter 2 group[PAR2]
Input sensor IN-T KCaH
3 sec.
SV setting
Temp. unit
UNIT ?C
Input
IN-B 0 Setting range: -999 to 999℃/℉(-199.9 to 999.9℃/℉)
correction
3 sec., press the key within 1 sec. to
Input digital
Setting range: 0.1 to 120.0 sec.
MAvF )1
filter
Setting range: Within temperature range of each sensor[L-SV≤(H-SV-1digit)]
SV low-limit
L-SV -50 ※ When changing the setting value, and SV＜L-SV, SV is reset as L-SV.
value
SV high-limit Setting range: Within temperature range of each sensor [H-SV≥(L-SV+1digit)]
H-SV 1200
※ When changing the setting value, and SV＞H-SV, SV is reset as H-SV.
value
Control
O-FT HEAT
output mode
③ Completes SV
setting
Control
C-MD PID
method
Control
output OUT CURR
selection
SSR drive
output
SSrM STND
method
, .
Current
output oMA 4-20
range
Control
T 2)0
cycle
AL1
AL-1 AM!A
operation
※Alarm operation
AM)_/SBa /LBa ※ Press the
.
'Alarm option' setting.
※ Set method is same as AL1 alarm
AL2
AL-2 AM@A
operation
※ Appears only in alarm output 2 models.
Setting range: 1 to 100℃/℉(0.1 to 100.0℃/℉)
Alarm
※ Does not appear when AL1/AL2 alarm operation[AL-1, AL-2] is set
output AHYS 1
hysteresis
LBA
Setting range: 0 to 9999 sec.(automatically set during auto-tuning)
LBaT 0
monitoring
※ Appears only when alarm operation[AL-1, AL-2] is set as LBa .
time
※ Only appears when control
Setting range: 0 to 999℃/℉(0.0 to 999.9℃/℉)
LBA
method [C-MD] of parameter
detection
2 group is set as PID.
LBaB 2
※ Appears only when alarm operation [AL-1, AL-2] is set as LBa
band
Trans.
output low- FS-L -50
limit value
Trans.
output high- FS-H 1200
limit value
Comm.
ADRS 1 Setting range: 1 to 127
address
Setting range: 24, 48, 96, 192, 384 bps
Comm.
(unit:mm) BPS 96
speed Multiply 100 to read the setting value.
Panel cut-out dimensions
Min. 65
Comm.
PRTY NONE
parity-bit
Comm.
STP 2
stop-bit
45
+0.6
Comm.
0
RSwT 20 Setting range: 5 to 99ms
response
waiting time
Comm.
Terminal cover(sold separately)
COMW EnA
write
48.4
Digital
DI-K STOP
input key
Control
output MV for
ErMV )0
input break
Lock LOC OFF
9.8
22.5
, , .
key once after changing the setting value, to save the setting
key for 3 sec. to save the setting value and return to RUN mode
Dotted parameters may not appear by model type or other parameter
Setting range: Refer to '▣ Input Type And Range'.
※ When changing the setting value, SV, [IN-B, H-SV/L-SV,
AL1, AL2, LBaB, AHYS] parameters of parameter 2 group are
reset.
※2
※ When changing the setting value, SV, [IN-B, H-SV/
L-SV, AL1, AL2, LBaB, AHYS] parameters of
?F
parameter 2 group are reset.
COOL
※ When changing the setting value, [ErMV] is reset as )0,
ONOF [DI-K] is reset as OFF.
※ Appears only in selectable current output or SSR drive
SSR
output model(TX4S- 4C).
※ Appears only in SSR drive output model
CYCL PHAS
(TX4S- 4S).
※ Appears only when control output[OUT] is set as CURR.
0-20
Setting range: 0.5 to 120.0 sec.
※ Appears only when control method[C-MD] is PID.
※ Does not appear when SSR drive output is set as CYCL, or PHAS.
LBaA
AM!A AM!B
※ When changing the
setting value,
※ Alarm option
[AL1, AL2]
key to switch 'Alarm operation'
parameter of
parameter 1 group
is reset.
operation[AL-1].
as AM)_/SBa /LBa .
(automatically set during auto-tuning)
and [LBaT] is not set as 0.
Setting range: Refer to '▣ Input Type And Range'.
※Appears only in transmission output model(TX4S-A4 ).
EVEN ODD
※ Appears in RS485
communication output
model(TX4S-B4 ).
1
DIsA
AlRE AT OFF
※ AT does not appear when control method [C-MD]
is set as ONOF.
Setting range: 0.0 to 100.0%
※ Only )0(OFF)/10)0(ON) appear when control method
[C-MD] is set as ONOF.
※ When control method [C-MD] is changing PID↔ONOF and the setting
value is below 10)0, it is reset as )0.
LOC1 LOC2 LOC3
Setting range:
OFF Unlock
Parameter 2 group lock
LOC1
LOC2 Parameter 1,2 group lock
LOC3 Parameter 1,2 group, SV setting lock