Huck 244 Instruction Manual

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NSTRUCTION

244/244OS

NEUDRAULIC

HUCK FASTENERS

ANUAL

NSTALLATION

OOL

Patent Pending

HK 989 Rev. 04/30/2002

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Summary of Contents for Huck 244

Page 1 NSTRUCTION ANUAL 244/244OS NEUDRAULIC NSTALLATION HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS Patent Pending © Huck International, Inc. 1998 HK 989 Rev. 04/30/2002...
Page 2 Council Directive related to Machinery, (89/392/EEC), (91/368/EEC), (93/44/EEC), (93/68/EEC) European Representative: Rob Pattenden, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom Authorized Signature/date: I, the undersigned, do hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
Page 3 ........13-15 ILL AND LEED (244) .....16-17 SSEMBLY RAWING ARTS (244OS) .
Page 4 MODEL 244/244OS TOOL HUCK FASTENERS PECIFICATIONS Model 244 6.890 175.00 .890 22.61 .945 3.636 1.780 24.00 92.35 ø 45.21 10° INCHES 1.890 ø 48.00 12.920 328.20 4.760 120.90 4.105 3.725 94.60 104.3 • Stroke: .562 in • Capacity: 4606 lbs @ 90 psi •...
Page 5 MODEL 244/244OS TOOL HUCK FASTENERS PECIFICATIONS Model 244OS 4.625 4.497 117.50 114.21 3.886 .945 .890 98.70 1.780 3.636 24.00 ø 22.61 45.21 92.35 10° 1.890 INCHES ø 48.00 12.920 328.20 4.760 120.90 3.725 4.105 ø 103.30 94.60 • Stroke: Adjustable 0 - .500 in •...
Page 6 Make sure proper power source is used at all times. 2 Huck equipment must be maintained in a safe working condition at all times and Never remove any safety guards or inspected on a regular basis for damage pintail deflector.
Page 7 MODEL 244/244OS TOOL HUCK FASTENERS RINCIPLE OF PERATION PULL PISTON RELIEF CHECK VALVE VALVE HYDRAULIC PISTON THROTTLE VALVE RESERVOIR AIR PISTON EXHAUST When the trigger is depressed the throttle valve When fastener installation is completed, the trigger moves to down position, pressurized air is directed is released.
Page 8 TITE should be used on collet threads, since there is 7. Disconnect air hose from tool. no staking hole provided on the 244 pull piston. Refer 8. Remove Retaining Nut and Stop. (244Only) to nose assembly data sheets. ERVICING THE TOOL...
Page 9 7. Unscrew Housing/Spacer Assembly (70) from head. replace damaged O-rings, Quad-Rings, Back-up Rings, Remove two Springs (2x 71 for the 244 tool or 71 & 93 and worn or damaged components. Always use soft jaw for the 244OS tool). Slide Reservoir Plunger (73) from vice to avoid damage to tool.
Page 10 Seat Assembly (15). (Figs. 1 & 9) (Fig. 10 for 244OS (34). Model). 22. Grip Locknut (58) under Air Piston with pliers and pull 13. If Seat (74) is damaged, contact your Huck piston and rod assembly from handle and cylinder representative. If Seat Assembly (80) is damaged, it assembly.
Page 11 MODEL 244/244OS TOOL HUCK FASTENERS 26. Push Piston Assembly (33) out of handle. Push out 2. Place Cylinder Assembly (51) on handle with Timing from top to bottom. Pin (50) positioned in matching hole. Assemble Gland CAUTION: A plastic or wooden drift must be used to Assembly (41) (See Fig.
Page 12 P/N 505125 on threads). Torque to 50-60 ft. lbs. (Fig. 7) 15. Assemble Front Gland (12) Gland Cap (11) O-ring (14) Back-up Ring 123111-8 17 (2) (13) and Polyseal (6). Thread Fig. 7b PISTON ASSEMBLY TOOL Piston Assembly Tool 123111-2 (244), 123111-8 (244OS) onto...
Page 13 Piston (18). Slide complete Front Gland Assembly and Refill tool only when red line on plunger drops below the (Wiper Seal (10) 244 only) over Piston Assembly Tool red line on the reservoir housing or when tool is rebuilt. onto Piston. (Fig. 7) REFILL: AUTOMATIC TRANSMISSION FLUID DEXRON III, OR EQUIVALENT.
Page 14 Step 12 Step 10 Unlock the fill tool and cycle tool as in step 10. Reservoir 244 Model (Fig. 8) may drop slightly. If so, repeat step 11 until when you Unlock Fill Tool and check Reservoir red line. At this...
Page 15 MODEL 244/244OS TOOL HUCK FASTENERS ILL AND LEED FIG. 8 RETAINING NUT 124090 STALL NUT FILL TOOL 112465 IN LOCK OUT POSITION RED LINE INDICATOR FILL POINT Model 244 120337 FILL BOTTLE ASSY INCLUDES: LOCKNUT (92) 120336 FILL BOTTLE 120004 CAP...
Page 16 MODEL 244/244OS TOOL HUCK FASTENERS SSEMBLY RAWING FIG. 9 12 13 14 GLAND ASSEMBLY, RETURN GLAND ASSEMBLY, PULL PISTON ASSEMBLY SECTION A-A 71 (2) GLAND ASSEMBLY 79 28 78 79 84 83 82 81 80 86 SWIVEL ASSEMBLY SECTION B-B...
Page 17 MODEL 244/244OS TOOL HUCK FASTENERS ARTS ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 125550 Handle 500812 O-Ring -------------- --------------------------------- ---- 116404-1 Cable Assembly 501074 Quad-Ring 505496 Trigger Pin 500621 Roll Pin 500786 O-Ring 505496 Timing Pin 124333-1 Trigger 125560 Cylinder Assembly...
Page 18 MODEL 244/244OS TOOL HUCK FASTENERS 244OS SSEMBLY RAWING FIG. 10 13 14 92 89 16 17 18 19 25 RETURN GLAND ASSEMBLY 29 PULL GLAND ASSEMBLY 33 PISTON ASSEMBLY 61 60 59 58 57 56 55 SECTION A-A 41 GLAND ASSEMBLY...
Page 19 MODEL 244/244OS TOOL HUCK FASTENERS 244OS ARTS ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 500786 O-Ring 125550 Handle 505496 Timing Pin 116404-1 Cable Assembly 125560 Cylinder Assembly 505496 Trigger Pin 501456 Quad-Ring 500621 Roll Pin 500869 O-Ring 124333-1 Trigger 125724-1 Gasket...
Page 20 MODEL 244/244OS TOOL HUCK FASTENERS (244OS) EASURING DJUSTING TROKE FIG. 11 ADJUSTING STROKE Measure distance "A" from face of Hydraulic Piston (18) to face of Nose Adapter (9). This distance should be approximately equal to .247 inches. Cycle tool and hold piston back by keeping the trigger depressed. Measure distance "B"...
Page 21 MODEL 244/244OS TOOL HUCK FASTENERS (244OS) TTACHING SSEMBLY FIG. 12 NOSE ASSEMBLY T-WRENCH ATTACHING NOSE ASSEMBLY Remove Cap Screw (91) and Rotational Stop (90). Insert a 3/16" hexagonal T-Wrench through Piston Stop (89) until it engages the internal hex in Hydraulic Piston (18).
Page 22 MODEL 244/244OS TOOL HUCK FASTENERS ROUBLESHOOTING Always check out the simplest possible cause of a 6. Hydraulic fluid leaks at rear of Pull Piston (18) malfunction first. For example, an air hose not connected. a) Worn or damaged Rear Gland (19), inspect Then proceed logically, eliminating each possible cause Polyseal (24) and O-ring (20).
Page 23 ---------------------------------------------------------------------------- --------------------------------------------------------------------------- 1. CHEMICAL PRODUCT/COMPANY IDENTIFICATION 5. FIRE FIGHTING MEASURES ---------------------------------------------------------------------------- --------------------------------------------------------------------------- HYDROCLEAR(R) DEXRON(R) III/MERCON(R) Automatic Transmission Fluid Flammable Properties Flash Point (typical): 370 F (188 C) MSDS Code: ATFC0089 Revised: 14-Mar-2000 Flash Point (minimum): 351 F (177 C) Method: COC "HYDROCLEAR"...
Page 24 Applicable Exposure Limits SARA, TITLE III, 302/304 If oil mist is generated, exposure limits apply. It is possible material may contain extremely hazardous substances at PEL (OSHA) : 5 mg/m3, 8 Hr. TWA concentrations below 1.0% so that a large-enough spill could warrant an TLV (ACGIH) : 5 mg/m3, 8 Hr.
Page 25 Huck shall not be liable for any loss or damage resulting tooling and fixtures that are not in good condition or repair from delays or nonfulfillment of orders owing to strikes, and suitable for their intended purpose.
Page 26 HUCK FASTENERS Huck Acceptance is World-wide Huck Fastener maintains company offices throughout the United States and Canada with subsidiary offices in many other countries. Sales engineers and systems specialists located in your area can help in solving your fastener problems.

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