Huck 2015 Series Instuction Manual
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Huck 2015 Series Instuction Manual

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I
NSTRUCTION
2015
P
NEUDRAULIC
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
HUCK FASTENERS
M
ANUAL
A
LL
I
T
NSTALLATION
M
ODELS
OOL
Huck International, Inc. 1999
c
U.S. patents Des. 369732; 369733; 371299, 5490311
HK 958 Rev. 06/05/01

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  • Page 1 NSTRUCTION ANUAL 2015 ODELS NEUDRAULIC NSTALLATION HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS Huck International, Inc. 1999 HK 958 Rev. 06/05/01 U.S. patents Des. 369732; 369733; 371299, 5490311...

  • Page 2: Eu Declaration Of Conformity

    Council Directive related to Machinery, (89/392/EEC), (91/368/EEC), (93/44/EEC), (93/68/EEC) European Representative: Rob Pattenden, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom Authorized Signature/date: I, the undersigned, do hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).
  • Page 3 = number of fasteners in eight hours, and 1.96 (m/s ) = Aeq for 60 seconds Test data to support the above information is on file at Huck International, Inc. Kingston, N.Y. Vibration measurements are frequency weighted in accordance with ISO 8041 (1990).

  • Page 4: Table Of Contents

    2015 TOOLING HUCK FASTENERS CONTENTS Section Page Summary of Safety Guidelines 1, 2, 3 Description Specifications 2015 series Outline Dimensions 6, 7 Principle of Operation Preparation for Use Operating Instructions Maintenance Good Service Practices Standard Tools Preventive Maintenance Tool Maintenance...
  • Page 5 2015 TOOLING HUCK FASTENERS ILLUSTRATIONS Figure Page 2015 series Outline Dimensions 6, 7 Main Components Filling and Bleeding Procedure 12 - 15 Checking Tool Stroke with Stall-nut Checking Tool Stroke without Stall-nut 2015 Head/handle Air Cylinder and Gland Assembly Gland Assembly, 116134-1...
  • Page 6 Only persons who have read and understood all air, disconnect the air hose before doing applicable manuals or received training any maintenance. approved by Huck International, Inc. will be • For hydraulic tools, or other hydraulic able to use Huck equipment with personal equipment, disconnect the hydraulic safety and efficiency.

  • Page 7: Summary Of Safety Guidelines

    6. Caution: Check that the nose assembly is 1. Only Huck Installation Equipment should the correct type and size suitable for be used to install Huck fasteners. installing the fastener being used.
  • Page 8 2015 TOOLING HUCK FASTENERS Safe Operation and Handling of Huck Fastener Installation Equipment Using CE and General Safety Guidelines Except where noted, these are WARNINGS 8. Keep fingers clear from the underside of and involve possible serious personal the head (blind side) and collar of the injury.
  • Page 9 2015 TOOLING HUCK FASTENERS -------------------- S : --------------------- ERVICE OTES...

  • Page 10: Description

    Weight of 2015B & 2015V: 5.2 lbs • Speed/Cycles: 30 per minute • Min. Capacity: 2670 lbs @ 90 psi • Air Consumption: 4.3 CFM Fasteners installed: Consult your Huck representative or available FASTENER SELECTION CHARTS. Hydraulic Fluid: Automatic Transmission Fluid, DEXRON Ill, or equivalent.

  • Page 11: 2015 Series Outline Dimensions

    2015 TOOLING HUCK FASTENERS...
  • Page 12 2015 TOOLING HUCK FASTENERS Figure 1A - 2015V Outline Dimensions...

  • Page 13: Principle Of Operation

    2015 TOOLING HUCK FASTENERS PRINCIPLE OF OPERATION When tool is connected to proper air supply, When fastener installation is completed, and air pressure holds throttle valve in the up upon trigger release, air pressure causes position - - air pressure is directed to the top of piston throttle valve to return to its up position - - air keeping it down.

  • Page 14: Preparation For Use

    SELECTION CHARTS or speak Quick connect fittings and 1/4 inch inside with your Huck representative. diameter air hose are recommended. An air supply of 90-100 psi, capable of 4.3 CFM, NOTE: must be available.

  • Page 15: Operating Instructions

    Disassembly and assembly procedures outlined in this manual ALWAYS REPLACE O-RINGS AND should be followed. If Huck recommended BACK-UP RINGS WHEN TOOL IS procedures are not followed, the tool may be DISASSEMBLED FOR ANY REASON.

  • Page 16: Standard Tools

    Apply LOCKTITE* #271 Adhesive/sealant to Locknut, 505420. (LOCKTITE is available 1/8 hex key, 502294, used on button head from Huck, in a tube, as 503657.) Torque to screw, 504127. 25-30 ft. lbs. 5/32 hex key, 502295, used on socket cap screw, 123756.

  • Page 17: Filling And Bleeding/Measuring Stroke Procedure

    2015 TOOLING HUCK FASTENERS FILLING AND BLEEDING PROCEDURE Equipment Required: Fig. 3 • Shop airline with 90- 100 psi max. • Air regulator • Fill bottle, 120337, (supplied with tool). • Large flat blade screwdriver • Nose assembly or optional stall nut •...
  • Page 18 2015 TOOLING HUCK FASTENERS 5. Stand tool upright on bench. While Bleed Procedure for Partially Filled Tool triggering tool slowly (20 - 30 cycles), in Field Use - - as Applicable: bend fill bottle at right angles to tool - - see FIGURE 3.2.
  • Page 19 2015 TOOLING HUCK FASTENERS 8. When trigger is released, pull piston Fig. 3.4 returns to idle position (full forward). Disconnect tool from airline with piston full forward. 9. Lay tool on its side. Remove fill bottle. Top off fluid in fillport. Install bleed plug and tighten with screwdriver.
  • Page 20 2015 TOOLING HUCK FASTENERS How to Measure Stroke (continued) To measure stroke of tool without stall-nut: Fig. 3.6 1. Disconnect tool from airline - - remove nose from tool. 2. With piston fully forward (end of RETURN stroke), measure and record “X”...

  • Page 21: Troubleshooting

    2015 TOOLING HUCK FASTENERS Troubleshooting Always check out the simplest possible cause of a malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each possible cause until the defective part is located. Where possible, substitute known good parts for suspected bad parts.

  • Page 22: Disassembly

    2015 TOOLING HUCK FASTENERS DISASSEMBLY Refer to MAINTENANCE: GOOD 6. Hold tool in vise with bottom up. SERVICE PRACTICE, FIGURES 4, 5, 6, 7, Remove Button Head Screws (3) with 8, 9, 10, 11, and 12. 1/8 hex key. Remove End Cap and Gasket.

  • Page 23: Head/Handle

    2015 TOOLING HUCK FASTENERS DISASSEMBLY (CONTINUED) 15. Service on Throttle Valve Bushings REMOVAL OF PISTON AND FRONT GLAND not normally required. see FIGURE 12 CAUTION 17.1 Thread POLYSEAL ONLY IF AIR LEAKAGE IS NOT Insertion/removal Tool, 121694-202, CORRECTABLE WITH NEW into Handle/head.
  • Page 24 2015 TOOLING HUCK FASTENERS...
  • Page 25 2015 TOOLING HUCK FASTENERS...
  • Page 26 2015 TOOLING HUCK FASTENERS...
  • Page 27 2015 TOOLING HUCK FASTENERS...
  • Page 28 2015 TOOLING HUCK FASTENERS...
  • Page 29 2015 TOOLING HUCK FASTENERS...
  • Page 30 2015 TOOLING HUCK FASTENERS...

  • Page 31: Exploded View Of Vacuum Attachment

    2015 TOOLING HUCK FASTENERS Figure 11 - Exploded View of Vacuum Attachment...
  • Page 32 2015 TOOLING HUCK FASTENERS DISASSEMBLY & ASSEMBLY 2015B Pintail collector 2015V Collector/vacuum Boost The following paragraphs from one 4. Remove bottle adapter and vacuum through eight are for 2015V. Paragraphs ON/OFF slide. two and three are for both 2015B and 2015V.

  • Page 33: Removing Piston And Front Gland

    2015 TOOLING HUCK FASTENERS Figure 12 - Removing Piston and Front Gland...

  • Page 34: Installing Piston And Front Gland

    2015 TOOLING HUCK FASTENERS Figure 13 - Installing Piston and Front Gland...

  • Page 35: Disassembly

    2015 TOOLING HUCK FASTENERS Disassembly/assembly using Optional Piston Assembly Kit, 123110-4, and Optional Damper removal Tool, 123769 Assembly of Piston to tool - - Optional Assembly Tool Kit, 123110-4, includes: see FIGURE 13- PISTON ASSEMBLY (Kit is used for disassembly and assembly) * POLYSEAL Insertion/removal Tool, 121694-202 * Piston Assembly (bullet) Tool, 123111-4;...

  • Page 36: Assembly

    2015 TOOLING HUCK FASTENERS ASSEMBLY See MAINTENANCE: GOOD SERVICE INSTALLING PISTON AND FRONT PRACTICE, FIGURES 4, 5, 6, 7, 8, 9, GLAND - - see FIGURE 9 10,11and 13. Thread POLYSEAL Clean all components with mineral spirits, Insertion/removal Tool, and inspect for wear or damage.
  • Page 37 2015 TOOLING HUCK FASTENERS ASSEMBLY (CONTINUED) Lubricate piston rod. Press assembled Place ball end of Throttle Cable in air piston/piston rod into cylinder just end of Throttle Arm. enough to allow installation of cylinder head. Slide Throttle Arm into slot on Cylinder.

  • Page 38: Sub-Assembly Part Numbers And Notes

    2015 TOOLING HUCK FASTENERS Sub-assembly Part Numbers and Notes Refer to illustrations 123775 Front Gland sub-assembly includes: Front Gland Housing 500816 O-ring 501110 back-up ring 505818 POLY-SEAL 122432 Gland Cap 505817 wiper 125156 Piston sub-assembly includes: Piston 500845 O-ring 501139...

  • Page 39: Specifications For Standard Parts

    2015 TOOLING HUCK FASTENERS Specifications for Standard Parts All part numbers shown are available from Huck. The 500000 series part numbers are standard parts which generally can be purchased locally. O-ring sizes are specified AS 568 dash numbers. (AS 568 - is an AEROSPACE SIZE STANDARD FOR O-RINGS and formerly was known as ARP -).The listing of SERVICE KIT,...

  • Page 40: Accessories: Tools, Components And Kit

    MODEL 2015 TOOL All Models HUCK FASTENERS ACCESSORIES FIG.14 Anvil Inserts Used with Pintail Tube (Kit 125273 - see below) Anvil Inserts Included with Tool Accessory Kit 125366-1 125154 -06 Nail Type Driving Anvil Insert 125155 -08 MGT Flat Head Anvil Insert...

  • Page 41: Service Kits, 2012Kit And 2012Bkit

    2015 TOOLING HUCK FASTENERS Service Kit, 2015KIT, for 2015 and 2015B Part No. Description 505817 Wiper seal MICRODOT #D-0625 506488 Wiper seal DISO. #006-005 505818 POLYSEAL MD #125-00.625-250B 506566 POLYSEAL MD #125-00.437-250B 501414 QUAD ring MR-Q4111 501451 QUAD ring MR-Q4333...

  • Page 42: Service Kit, 2012Vkit

    2015 TOOLING HUCK FASTENERS Service Kit, 2015VKIT Part No. Description 505817 Wiper seal MICRODOT #D-0625 506488 Wiper seal DISO. #006-005 505818 POLYSEAL MD #125-00.625-250B 506566 POLYSEAL MD #125-00.437-250B 501414 QUAD ring MR-Q4111 501451 QUAD ring MR-Q4333 500790 O-ring AS568-024 C366Y 70D...

  • Page 43: With Suspension Spring

    2015 TOOLING HUCK FASTENERS Figure 15 - 2015 with Suspension Spring, 124447...
  • Page 44 ---------------------------------------------------------------------------- --------------------------------------------------------------------------- 1. CHEMICAL PRODUCT/COMPANY IDENTIFICATION 5. FIRE FIGHTING MEASURES ---------------------------------------------------------------------------- --------------------------------------------------------------------------- HYDROCLEAR(R) DEXRON(R) III/MERCON(R) Automatic Transmission Fluid Flammable Properties Flash Point (typical): 370 F (188 C) MSDS Code: ATFC0089 Revised: 14-Mar-2000 Flash Point (minimum): 351 F (177 C) Method: COC "HYDROCLEAR"...
  • Page 45 Applicable Exposure Limits Fire: No If oil mist is generated, exposure limits apply. Reactivity: No PEL (OSHA) : 5 mg/m3, 8 Hr. TWA Pressure: No TLV (ACGIH) : 5 mg/m3, 8 Hr. TWA, STEL 10 mg/m3 SARA, TITLE III, 313 --------------------------------------------------------------------------- This material is not known to contain any chemical(s) at a level of 1.0% or 9.
  • Page 46 Huck or its sup- THERE ARE NO WARRANTIES WHICH EXTEND pliers.
  • Page 47 HUCK FASTENERS Huck Acceptance is World-wide Huck Fastener maintains company offices throughout the United States and Canada with subsidiary offices in many other countries. Sales engineers and systems specialists located in your area can help in solving your fastener problems.

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