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Summary of Contents for Huck 2600
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Page 1: Instruction Manual
Instruction Manual Model 2600 Hydraulic Installation Tool Huck International, Inc. 1993 -- Form HK914 U.S. Pat. Des. 363421 & Pat. Pending... -
Page 2: Eu Declaration Of Conformity
Council Directive related to Machinery, (89/392/EEC), (91/368/EEC), (93/44/EEC), (93/68/EEC) Council Directive related to EMC/EMI, (89/336/EEC) European Representative: Rob Pattendon, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom Authorized Signature/date: I, the undersigned, do hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s). - Page 3 = number of fasteners in eight hours, and 2.00(m/s ) = Aeq for 60 seconds Test data to support the above information is on file at Huck International, Inc., Kingston, NY, USA. Vibration measurements are frequency weighted in accordance with ISO 8041 (1990).
- Page 4 • For equipment powered by compressed approved by Huck International, Inc. will be air, disconnect the air hose before doing able to use Huck equipment with personal any maintenance. safety and efficiency.
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Page 5: Table Of Contents
CONTENTS Description Specifications Principle of Operation Preparation for Use Checking and Adjusting Output Pressures Power Source Connection Precaution Operating Instructions Maintenance Preventive Maintenance System Inspection POWERIG ® Hydraulic Unit Maintenance Tool Maintenance Nose Assembly Maintenance General Precautions Troubleshooting 9 & 10 Spare Parts;... -
Page 6: Description
DESCRIPTION Model 2600 Hydraulic Installation Tool (HIT) with appropriate nose assembly installs a wide range of Huck blind fasteners and HUCKBOLT® Fasteners. This lightweight and compact mini tool is particularly adapted to installing fasteners in limited clearance areas. Each tool is complete with hydraulic hoses and couplings;... -
Page 9: Principle Of Operation
Only Huck POWERIG ® Hydraulic Units are recommended as the power source for Huck tools. Units that deliver high pressure for both PULL and RETURN, and are not equipped with relief valves, are specifically not recommended. Severe personal injury or damage to equipment may occur when using other units. -
Page 10: Preparation For Use
IF NOT CONNECTED IN THIS ORDER, severe personal injury may occur. 1. Use Huck POWERIG Hydraulic Unit, or equivalent, that has been prepared per INSTRUCTION MANUAL. Check both PULL and pressures and adjust to pressures given in Table 1 - Specifications of this manual. -
Page 11: Operating Instructions
OPERATING INSTRUCTIONS For safe operation. please read completely PLEASE NOTE ready for next installation cycle. Failure to understand WARNINGS may cause severe personal injury. Blind Fastener Installation: Failure to understand CAUTIONS may cause damage to structure and tool. WARNING Do not pull on a pin without placing For additional safety information, see fastener in a workpiece - - fastener will safety section at front of manual. -
Page 12: Maintenance
MAINTENANCE Preventive Maintenance NOTE - Refer to the applicable section for DISASSEMBLY or ASSEMBLY. For extra information, refer to TROUBLESHOOTING and illustrations. System Inspection Operating efficiency of the tool is directly related to performance of complete system, including tool with nose assembly, hydraulic hoses, trigger and control cord, and POWERIG Hydraulic Unit. -
Page 13: General Precautions
NOT USE TEFLON TAPE ON PIPE THREADS - - shredded particles cause valves to malfunction. (TEFLON compound is available from Huck in stick form as P/N 503237.) TEFLON is a trademark of E.l. DuPont de Nemours & Co. (G) All parts must be handled carefully and examined for damage or wear. -
Page 14: Troubleshooting
TROUBLESHOOTING Always check out simplest possible cause of malfunction first. For example, switch turned off or power cord not connected. Then proceed logically, eliminating each possible cause until the defective circuit or part is located. Where possible, substitute known good parts for suspected bad parts. Use TROUBLESHOOTING chart as an aid in locating and correcting malfunction. -
Page 15: Spare Parts; Service Kit, 26Ookit
8. Collar Of HUCKBOLT@ Fastener not completely swaged: a. Improper tool operation. See 6. b. Scored anvil in nose assembly. 9. Shear collar on Huck blind fastener not properly installed: a. Improper tool operation. See 6. b. Worn or damaged driving anvil in nose assembly. -
Page 16: Disassembly 11
DISASSEMBLY Refer to MAINTENANCE: General Precautions and illustrations. The following procedure is for complete disassembly - - disassemble only sub-assemblies necessary to check and replace damaged seals, wipers, back-up rings and components. Always replace seals, wiper, O-rings and back-up rings of disassembled sub-assemblies- - see CAUTION at beginning of ASSEMBLY. -
Page 17: Assembly 12, 15
DISASSEMBLY (continued) 7. Remove pintail deflector, 122766, - - twist and pull in the same motion. 8. Remove socket screw from rear gland and barbed retainer. 9. Insert two 5/16 pins in opposite holes in rear of barbed retainer - - unscrew retainer. 10. - Page 20 NOTE: Thread retaining nut onto cylinder to act as stand-off. 7. Lubricate piston’s outer seal and POLY-SEAL. 8. See Fig. 6 - - install GLYD RING Insertion Tool, 121694- 2600 into cylinder to prevent damage to GLYD RING Assembly. 9. Carefully drive, or press, piston into cylinder.
- Page 21 ASSEMBLY (continued) 14. CAUTION: Do not use TEFLON tape on pipe threads - - see MAINTENANCE: General Precautions. If hydraulic hoses have been removed, thread hydraulic hoses into handle. Slide shrouds over fittings. 15. Assemble electrical cord to connector. Screw strain relief grommet into handle.
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Page 22: Sub-Assembly Part Numbers And Notes
Sub-assembly Part Numbers and Notes Refer to Illustrations 1 A matching 12 ft. Hose Kit, 122854, is available. 2 122767 - Front Gland Assembly includes: 122757 - Front Gland Housing 500831 - O-ring 501125 - back-up ring 506158 - POLY-SEAL 122758 - Front Wiper Housing 506064 - wiper 3 122760 - Piston Assembly includes:... -
Page 23: Conversion Kit, 123020; Hose Kits
Specifications for Standard Parts 1. All part numbers shown in this manual are available from Huck. The 500000 series part numbers are standard parts which can generally be purchased locally. 2. O-ring sizes are specified AS568 dash numbers (AS568 is an Aerospace Size Standard for O-rings and formerly was known as ARP). -
Page 26: Optional Hose Kit, 122854
Huck shall not be liable for any loss or damage resulting and suitable for their intended purpose. from delays or nonfulfillment of orders owing to strikes,... - Page 27 Huck Acceptance is World-wide Huck Fastener maintains company offices throughout the United States and Canada with subsidiary offices in many other countries. Sales engineers and systems specialists located in your area can help in solving your fastener problems. Huck Fasteners world-wide locations:...
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