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Summary of Contents for Huck 2012 Series
- Page 1 NSTRUCTION ANUAL 2012 ODELS NEUDRAULIC NSTALLATION 03-07-2013 HK969...
- Page 2 2012 series Tooling Alcoa Fastening Systems (HK969)
- Page 3 ® Loctite 243 Threadlocker is available for purchase from HUCK in a .5 mL tube as part number 508567. Locite is a registered trademark of Henkel Corporation, U.S.A. Vibra-Tite is a registered trademark of ND Industries, Inc. USA. For more informa on or to order, please contact your local distributor or call direct:...
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Page 4: Eu Declaration Of Conformity
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Page 5: Table Of Contents
2012 series Tooling Alcoa Fastening Systems (HK969) ONTENTS ONTENTS EU D ......2 ECLARATION OF CONFORMITY . -
Page 6: Safety
Huck equipment. V. ACCESSORIES HAZARDS: 2. Huck equipment must be maintained in a safe working condition at all 1. Disconnect tool from energy supply before changing inserted tool or times. Tools and hoses should be inspected at the beginning of each accessory. -
Page 7: Escription
MAX FLOW RATE: 90psi MAX shop air 2.9 scfm (170 l/m) HOSE KITS: MAX INLET PRESSURE: Use only genuine HUCK Hose Kits rated @ 10,000 90 psi (6.2 bar) psi working pressure. MIN PULL CAPACITY: HYDRAULIC FLUID: 2670 lbs (11.88 kN) @ 90 psi... -
Page 8: Specifications
2012 series Tooling Alcoa Fastening Systems (HK969) continued PECIFICATIONS PECIFICATIONS 2012 3.41 86.6 1.10 27.9 ° 2012B & 2012V 4.88... -
Page 9: Principle Of Operation
2012 series Tooling Alcoa Fastening Systems (HK969) RINCIPLE PERATION RINCIPLE PERATION Fig. 2 Fig. 2b Fig. 2a When the tool is connected to the air supply, air When fastener installation is completed, and pressure holds the Throttle Valve in the UP... -
Page 10: Preparation For Use
9. Select correct nose assembly from the available tool and structure if clearance is limited. SELECTION CHARTS or speak with your Huck representative. The 2012 is shipped with a plastic plug in the air inlet connector. -
Page 11: Aintenance
GOOD SERVICE PRACTICES TOOL MAINTENANCE Service Kits 2012KIT and 2012VKIT include perishable The 2012 series require a minimum amount of mainte- parts and should be kept on hand at all times. Other nance. Regular inspection and correction of minor prob-... - Page 12 2012 series Tooling Alcoa Fastening Systems (HK969) 10. Remove Bumper from Gland Assembly. Unscrew WARNING gland with 1 3/8 socket wrench and extension bar. Air hose must be disconnected before: • Removing or attaching nose assembly. 11. Remove Retaining Ring from Gland. Pull out •...
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Page 13: Disassembly
2012 series Tooling Alcoa Fastening Systems (HK969) continued ISASSEMBLY ISASSEMBLY 19. Push complete piston from front using brass drift. 21. Unscrew Adapter, 123761, with wrench. Allow clearance, with stand-off, for piston as it leaves tool. 22. Inspect all seals and parts. -
Page 14: Ssembly
2012 series Tooling Alcoa Fastening Systems (HK969) SSEMBLY SSEMBLY See MAINTENANCE: GOOD SERVICE PRACTICE. 11. Position Cable Assembly in Trigger slot and push Clean all components with mineral spirits, and Dowel Pin through holes in trigger and cable inspect for wear or damage. Replace as necessary. -
Page 15: Procedure
2012 series Tooling Alcoa Fastening Systems (HK969) ILLING LEEDING ROCEDURE ILLING LEEDING ROCEDURE Equipment Required: Fig. 4.1 • Shop airline with 90 - 100 psi max. • Air regulator • Fill Bottle 120337 (supplied with tool). • Large flat blade screwdriver •... - Page 16 2012 series Tooling Alcoa Fastening Systems (HK969) (continued) ILLING LEEDING ROCEDURE ILLING LEEDING ROCEDURE Bleed Procedure for Partially Filled Tool 7. Stand tool upright on bench. While actuating the trigger slowly (20-30 cycles), bend fill bottle at in Field Use: right angles to tool.
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Page 17: How To Measure Stroke
2012 series Tooling Alcoa Fastening Systems (HK969) EASURE TROKE EASURE TROKE TO MEASURE STROKE OF TOOL WITH STALL-NUT THREADED ONTO PISTON: 1. Disconnect tool from airline and remove Fig. 5 nose from tool. 2. Reconnect tool to airline. Cycle tool and hold trigger depressed. -
Page 18: Assembly
2012 series Tooling Alcoa Fastening Systems (HK969) SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22) Figure 7 500784 506565 O-ring Retaining Ring 123906 Spacer 501090 125118 Back-up Pivot Ring 506566 Polyseal Screw 501414 125471 500786 O-ring QUAD-Ring Cylinder Assy 125139 Gland Housing... - Page 19 2012 series Tooling Alcoa Fastening Systems (HK969) SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22) Figure 8 Notes: 123775 Front 506653 *Note orientation of Gland Assy Retaining Wipers and Piston Assembly 123774 includes: Ring 124258 Piston (not sold separately) Polyseals. 122432 506654...
- Page 20 2012 series Tooling Alcoa Fastening Systems (HK969) SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22) Figure 9...
- Page 21 2012 series Tooling Alcoa Fastening Systems (HK969) Figure 10a 2012OS 2012OS figures 10a and SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22)
- Page 22 2012 series Tooling Alcoa Fastening Systems (HK969) Figure 10b 2012OS 2012OS SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22)
- Page 23 2012 series Tooling Alcoa Fastening Systems (HK969) SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22) Figure 11 For available assemblies, 506576 Plug & see Subassembly Part Numbers Gasket Assembly and Notes below. 100309 Bleed Plug 125116 Guard 505438 O-ring Swivel Bolt Subassembly...
- Page 24 2012 series Tooling Alcoa Fastening Systems (HK969) SSEMBLY RAWINGS SSEMBLY RAWINGS (pages 16-22) Figure 12 Removing Piston and Front Gland Figure 13 Installing Piston and Front Gland...
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Page 25: Accessories
2012 series Tooling Alcoa Fastening Systems (HK969) CCESSORIES CCESSORIES Pintail Collection Bag: Figure 14 >Tailor made to fit the tool >Made from tough, lightweight material. >Fits over the Pintail Deflector. >Velcro closure for secure fit /easy removal. 125652 Pintail Collection Bag... -
Page 26: Roubleshooting
2012 series Tooling Alcoa Fastening Systems (HK969) ROUBLESHOOTING ROUBLESHOOTING Always check out the simplest possible cause of a malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each possible cause until the defective part is located. Where possible, sub- stitute known good parts for suspected bad parts. - Page 27 Huck shall not be liable for any loss or damage result- THERE ARE NO WARRANTIES WHICH EXTEND ing from delays or nonfulfillment of orders owing to...
- Page 28 Huck’s written quotations, acknowledge‐ International. Huck provides technical assistance ments, and/or purchase orders. It is recommend‐ regarding the use and application of Huck fasten‐ ed that the user secure specific, up‐to‐date data ers and tooling. and information regarding each application and/or use of such products.
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