RedMax G3200 Owner's/Operator's Manual
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RedMax G3200 Owner's/Operator's Manual

RedMax G3200 Owner's/Operator's Manual

Redmax chainsaw user manual
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OWNER / OPERATOR MANUAL
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
APPLICABLE SERIAL NUMBERS :
G3200 : 404766 and up
CHAINSAWS
G3200
G3200EZ
G3200EZ : 400001 and up
WARNING
Before using our products, please
read this manual carefully to
understand the proper use of your
unit.
848-C3A-93A0 (410)

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Summary of Contents for RedMax G3200

  • Page 1 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. APPLICABLE SERIAL NUMBERS : G3200 : 404766 and up CHAINSAWS G3200 G3200EZ Before using our products, please...

  • Page 3: Table Of Contents

    SAFETY FIRST Instructions contained in warnings within this manual marked with a critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. ■...

  • Page 4: Parts Location

    Cutting attachment : Guide bar : Type – Size ································ G3200: Hard nose(Carving) – 12(30) in(cm) Saw chain : Type – Pitch – Gauge ·············· G3200: Oregon 25AP – 1/4(6.35) – 0.050(1.27) in(mm) 4  ·········································· G3200EZ: 3/8in(9.53mm) – 6T ·····································...

  • Page 5: Symbols On The Machine

    P H 1 F O R S M A L L O F F - R O A D E N G I N E S . ENGINE FAMILY : 4KZXS. 0324RS:EM ENGINE DISPLACEMENT : 32cc REFER TO OWNER'S MANUMAL FOR MAINTE- NANCE SPECIFICATIONS AND ADJUSTMENTS. MANUFACTURED : RedMax Made in Japan WARNING start mode. screw. The screw under the "L" stamp is The Slow-speed adjustment screw.

  • Page 6: For Safe Operation

    4. For safe operation 1. Never operate a chain saw when you are fatigued, ill, or upset, or under the influence of medication that may make you drowsy, or if you are under the influence of alcohol or drugs. 2. Use safety footwear, snug fitting clothing and eye, hearing and head protection devices.

  • Page 7: Kickback Safety Precautions For Chain Saw Users

    4. For safe operation 17. Operate the chain saw only in well ventilated areas. Never start or run the engine inside a closed room or building. Exhaust fumes contain dangerous carbon monoxide. 18. Do not operate a chain saw in a tree unless specially trained to do so.

  • Page 8: Installing Guide Bar And Saw Chain

    WARNING The saw chain has very sharp edges. Use thick protective gloves for safety. [G3200] 1. Pull the guard towards the front handle to check that the chain brake is not engaged. 2. Loosen the nut and remove the chain cover.
  • Page 9 5. Installing guide bar and saw chain F5-4 F5-5 F5-6 NOTE A new chain will expand its length in the beginning of use. Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itseif and the guide bar. [G3200EZ] 1.
  • Page 10 5. Installing guide bar and saw chain F5-7 F5-8 F5-9 10  IMPORTANT While temporary tightening, you may hear the “click” sound. But do not stop tightening at that time. This sound does not mean that the saw chain and guide bar were assembled. 5.

  • Page 11: Fuel And Chain Oil

    3m (10ft) away from the fueling point before starting the engine. • The RedMax engines are lubricated by oil specially formulated for air-cooled 2-cycle gasoline engine use. If RedMax oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle engine use.
  • Page 12 6. Fuel and Chain oil again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agitation is necessary for the engine to last long. Be careful that, if the agitation is insufficient, there is an increased danger of early piston seizing due to abnormally lean mixture.

  • Page 13: Operation

    F7-2 F7-3 F7-4 F7-5 WARNING It is very dangerous to run a chainsaw that mounts broken parts or lacks any parts. Before starting engine, make sure that all the parts including bar and chain are installed properly. ■ STARTING THE ENGINE 1.
  • Page 14 7. Operation F7-6 F7-7 14  6. When engine has ignited, pull the throttle slightly to return the choke knob to the original position. If the engine stops, pull the starter again without pulling out the choke knob. 7. Allow the engine to warm up with the throttle lever pulled slightly.
  • Page 15 7. Operation F7-8 F7-9 F7-10 1. H and L needles are restricted within the number of turn as shown below. 2. Start engine and allow it to warm up in low speed for a few minutes. 3. Turn idle adjusting screw (T) counter-clockwise so that saw chain does not turn.
  • Page 16 7. Operation F7-11 F7-12 16  When the brake engages during operation, immediately release the throttle lever to stop the engine. ■ STOPPING THE ENGINE 1. Release the throttle lever to allow the engine to idle for a few minutes. 2.

  • Page 17: Sawing

    8. Sawing F8-1 WARNING • Before proceeding to your job, read "For Safe Operation" section It is recommended to first practice sawing easy logs. This also helps you get accustomed to your unit. • Always follow the safety regulations. The chain saw must only be used for cutting wood.
  • Page 18 8. Sawing F8-2 18  ■ FELLING A TREE (F8-2) 1. Decide the felling direction considering the wind, lean of the tree, location of heavy branches, ease of job after felling and other factors. 2. While clearing the area around the tree, arrange a good foothold and retreat path.
  • Page 19 8. Sawing F8-3 F8-4 F8-5 F8-6 A Log lying on the ground (F8-3) Saw down halfway, then roll the log over and cut from the opposite side. A Log hanging off the ground (F8-4) In area A, saw up from the bottom one-third and finish by sawing down from the top.

  • Page 20: Maintenance

    9. Maintenance F9-1 F9-2 F9-3 20  Maintenance, replacement, or repair of the emission control device and systems may be performed by any non-road engine repair establishment or individual. WARNING Before cleaning, the inspecting or repairing the unit, make sure that engine has stopped and is cool.
  • Page 21 9. Maintenance F9-4 F9-5 F9-6 Champion RCJ-7Y F9-7 4. Remove the cleaner element by unfastening the hooks. Split the element into halves and wash in neutral detergent and warm water. After cleaning, dry the element completely. Exchange the element with new one in case it has been contaminated.
  • Page 22 9. Maintenance F9-8 F9-9 F9-10 0.5mm 22  NOTE Be sure to block the air intake hole. 2. Spark arrester The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet. Periodically check and clean as necessary with a wire brush after removing two muffler cover nuts and one screw.

  • Page 23: Maintenance Of Saw Chain And Guide Bar

    10. Maintenance of Saw Chain and Guide Bar F10-1 F10-2 ■ SAW CHAIN WARNING It is very important for smooth and safe operation to keep the cutters always sharp. Your cutters need to be sharpened when: • Sawdust becomes powder-like. •...
  • Page 24 10. Maintenance of Saw Chain and Guide Bar F10-3 F10-4 24  Make sure every cutter has the same length and edge angles as illustrated. (F10-3) (4) Cutter length (5) Filing angle (6) Side plate angle (7) Top plate cutting angle ■...

  • Page 25: Troubleshooting Guide

    11. Troubleshooting Guide Case 1. Starting failure: Make sure the icing prevention system is not working. Check fuel for water or substandard mixture. Check for engine flooding. Check the spark. Case 2. Lack of power/Poor acceleration/Rough idling Check fuel for water or substandard mixture.

  • Page 26: Storage

    12. Storage 26  1. Empty the fuel tank and run the engine out of fuel. 2. Empty the oil tank. 3. Clean the entire unit. 4. Store the unit in a dry place out of the reach of children.

  • Page 27: Parts List

    (7) years after the machine is discontinued. It is also possible that some parts may be available even after the limit of seven (7) years.] APPLICABLE SERIAL NUMBERS : G3200 : 404766 and up CHAINSAWS G3200 G3200EZ G3200EZ : 400001 and up Oct.
  • Page 28 G3200 13. Parts list Fig.1 POWER UNIT (S/N 404766 and up) 28 ...
  • Page 29 2850-72110 • CAP 1400-72121 • SPRING 5500-72130 • GROMMET 1650-43230 NUT M8xP1.0 2670-55410 SCREW M4xL14 T20 66 3699-90032-10 SPARK PLUG T2100-31500 PIPE COMP. 2850-81900 PUMP 2850-82611 PIPE 70 848-C3A-90F0 LABEL, caution 71 848-C30-90E0 LABEL, choke G3200 Q'TY DESCRIPTION NOTE /UNIT 29 ...
  • Page 30 G3200 13. Parts list Fig.2 POWER UNIT (S/N 404766 and up) 30 ...
  • Page 31 83 848-C30-53C2 • COVER 84 848-C30-66C1 • PLATE(B) 2841-53240 • SCREW 86 848-C33-66K0 • NUT 2671-53230 • GEAR 3350-53410 NUT 91 848-C30-90K0 LABEL 848-C30-90L0 LABEL 93 848-C3A-90B0 LABEL, cover 94 848-C3A-90C1 LABEL, recoil G3200 Q'TY DESCRIPTION NOTE /UNIT 31 ...
  • Page 32 G3200EZ 13. Parts list Fig.3 POWER UNIT (S/N 400001 and up) 32 ...
  • Page 33 Fig.3 POWER UNIT (S/N 400001 and up) Key# PART NUMBER DESCRIPTION 1 848-C30-12A1 CYLINDER T2200-14210 GASKET, cyl 848-C30-2101 CASE ASSY 2629-21130 • PIN 06030-06201 • BEARING 04065-03212 • SNAPRING ø32 2169-21210 • SEAL 8 848-8AC-3210 • SEAL 2616-21230 • STUD 10 848-C30-21D1 •...
  • Page 34 G3200EZ 13. Parts list Fig.4 POWER UNIT (S/N 400001 and up) 34 ...
  • Page 35 Fig.4 POWER UNIT (S/N 400001 and up) Key# PART NUMBER DESCRIPTION 1 848-C30-82H3 ROD 2 848-C30-82G2 GROMMET 3 848-C30-25A2 CASE 848-815-1400 SCREW M5xL14 T27 848-825-1911 SCREW TP5(P-tight)xL19 T27 6 848-C30-25C2 KNOB 7 848-C30-25D0 CLIP T2200-21230 BOLT 848-C30-6612 PLATE 10 848-C30-66F1 CATCHER 848-825-1911 SCREW TP5(P-tight)xL19 T27 2850-74102 SWITCH ASSY 15 848-C30-72C1 CORD EARTH...
  • Page 36 13. Parts list Fig.5 CARBBURETOR COMPONENTS S/N (G3200 : 404766 and up Key# PART NUMBER DESCRIPTION 848-C3A-8100 CARBURETOR ASSY 848-C3A-0630 • REBUILD-KIT 3306-81380 • • SCREEN 3356-81310 • • VALVE 2841-81270 • • SPRING 3310-81250 • • PIN 3310-81240 • • SCREW 3310-81230 •...
  • Page 37 13. Parts list Fig.6 ACCESSORIES S/N (G3200 : 404766 and up Key# PART NUMBER DESCRIPTION 848-CB1-2020 BAR CV30 1/4 2 3310-52210-50 CHAIN OREGON 25AP-J68E 3617-97110 PROTECTOR 300~350mm 3320-91140 WRENCH 5 848-C3A-93A0 OWNER'S MANUAL 848-C30-0610 GASKET KIT T3195-91110 2670-91150 DRIVER 2670-96220...
  • Page 38 ZENOAH AMERICA INC. AT (770)-381-5147. IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOA AMERICA WITHIN SEVEN (7) DAYS.BE SURE TO KEEP A COPY FOR YOUR RECORDS.
  • Page 39 Telles sont les limites de la garantie. Le coût du transport de l'unité jusqu'au revendeur RedMax et depuis celui-ci sera à la charge de l'acheteur. L'acheteur ne supportera pas le coût de main d'oeuvre du diagnostic qui amène à la conclusion qu'une pièce garantie est défectueuse, si ce diagnostic est effectué...
  • Page 40 KOMATSU ZENOAH AMERICA INC. 4344 Shackleford Road Suite 500 Norcross, Georgia 30093...

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G3200ez

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