Samsung DV5471AEW/XAA Service Manual

Samsung DV5471AEW/XAA Service Manual

Clothes dryer
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SERVICE
CLOTHES DRYER
Refer to the service manual in the GSPN (see the rear cover) for the more information.
复件 Hudson_Dryer_SM_E.indb 1
CLOTHES DRYER
Basic Model
Model Name
Model Code
DV456
:
DV5471AEW/XAA
:
DV456EWHDWR
DV456GWHDWR
DV422EWHDWR
DV422GWHDWR
DV400EWHDWR
(HUDSON DRYER PROJECT)
:
DV456EWHDWR/AA
DV456GWHDWR/AA
DV422EWHDWR/AA
DV422GWHDWR/AA
DV400EWHDWR/AA
Manual
CONTENTS
1. Safety Instructions
2. Features and Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. PBA diagram
6. Wiring diagram
7. Schematic diagram
8. Reference information
2012-4-2 15:20:47

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  Summary of Contents for Samsung DV5471AEW/XAA

  • Page 1 CLOTHES DRYER Basic Model DV5471AEW/XAA Model Name DV456EWHDWR DV456GWHDWR DV422EWHDWR DV422GWHDWR DV400EWHDWR (HUDSON DRYER PROJECT) Model Code DV456EWHDWR/AA DV456GWHDWR/AA DV422EWHDWR/AA DV422GWHDWR/AA DV400EWHDWR/AA SERVICE Manual CLOTHES DRYER CONTENTS 1. Safety Instructions 2. Features and Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. PBA diagram 6.
  • Page 2: Table Of Contents

    Contents 1. Safety Instructions ..............1 1-1.
  • Page 3: Safety Instructions

    1. SAfETY INSTRUCTIONS 1-1. CAUTION fOR SAfETY DURING SERVICING 1. Do not allow the customer to repair the product. 4 The person may be injured or the product life may be shortened. 2. Execute A/S after unplugging the power supply unit. 4 Be careful of the electric shocks. 3. Do not plug several plugs in the same outlet. 4 It may cause a fire due to overheat. 4. Check for damage, pinching or burning of the power plug the outlet. 4 Replace it promptly if it has a problem.(It may cause the electric shocks or fire) 5. Do not clean the main body with water. 4 It may cause electric shocks and fire and shorten the product life) 6. The wiring harness shall be free from moisture and tightened during serving. 4 It shall not be deviated by certain impact. 7. Remove any dust or dirt on the housing section,wiring section,connection section during servicing. 4 Protect from possible cause of fire such as the tracking,shortage etc. 8. Check for any marks of moisture on the electrical parts, harness section etc. 4 Replace the parts or remove the moisture. 9. Check the assembly status of the parts after servicing.
  • Page 4: Important Safety Information

    1-2. IMPORTANT SAfETY INfORMATION To avoid risk of fire, electric shock, serious injury, or death when using your dryer, follow these basic precautions: 1. Read all instructions before using the dryer. 2. Install dryer according to Installation Instructions. Refer to the Grounding Instructions in the Installation Instructions for proper grounding of the dryer. 3. Do not dry articles that have been cleaned in, washed in, soaked in, or spotted with gasoline, drycleaning solvents, or other flammable or explosive substances. Vapors could ignite or explode. 4. Do not use the dryer to dry clothes which have traces of any flammable substance, such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals, such as mops and cleaning cloths. Flammable substances may cause the fabric to catch fire by itself. 5. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. 6. Do not allow children to play on or in dryer. Close supervision of children is necessary when the dryer is used near children, a safety rule for all appliances. 7. Before the dryer is removed for service or is discarded, remove doors to drying compartment. 8. Do not reach into the dryer if cylinder is rotating. 9. Do not install or store the dryer where it will be exposed to water and/or weather. 10. Do not tamper with dryer controls. 11. Do not repair or replace any part of the dryer or attempt any service, unless specifically recommended in user- maintenance instructions or in published user-repair instructions that you understand and have skills to carry out, if you are a consumer. 12. To reduce risk of electric shock or fire, do not use extension cords or adapters to connect the dryer to electrical power source. 13. Use the dryer only for its intended purpose, drying clothes. 14. Always disconnect the dryer from electrical supply before attempting any service. Disconnect the power cord by holding the plug, not the cord. 15. Do not use heat to dry articles containing foam rubber or similarly textured rubberlike materials.
  • Page 5: Electrical Service Information

    22. Never operate the dryer with the guards and/or the panels removed. 23. Do not operate the dryer with missing or broken parts. 24. Do not bypass safety devices. 25. Keep area around the exhaust opening and adjacent surrounding areas free from accumulation of lint, dust, and dirt. 26. Interior of dryer and exhaust duct should be cleaned periodically by qualified service personnel. 27. The dryer will not operate with loading door open. DO NOT bypass the door safety switch by permitting the dryer to operate with door open. The dryer will stop tumbling when the door is opened. Do not use the dryer if it does not stop tumbling when door is opened or starts tumbling without pressing or turning the START mechanism. Stop using the dryer and contact a qualified service technician. 28. Remove laundry immediately after the dryer stops. 29. ALWAYS follow the fabric care instructions supplied by the garment manufacturer. ■ Electrical service information Electrical Dryers 240 VAC, 60 Hz, 30 Amps, 3-wire or 4-wire installations Gas Dryers 120 VAC, 60 Hz, 15 Amps, 3-wire installations WARNING To reduce the risk of fire, electric shock, serious injury or death, all wiring and grounding must conform with the latest edition of the National Electric Code, or the Canadian Electrical Code, and such local regulations as might apply. It is the customers responsibility to have the wiring and fuses checked by a qualified electrician to make sure your home has adequate electrical power to operate the dryer. WARNING To avoid risk of personal injury or death due to electrical shock: - Observe all local codes and ordinances. - Disconnect the electrical power to the unit before servicing. - Ground the appliance properly. - Check with a qualified electrician if you are not sure this appliance is properly grounded. - DO NOT ground to a gas line. - DO NOT ground to a cold water pipe if pipe is interrupted by plastic, nonmetallic gaskets, or other insulating (nonconducting) materials. - DO NOT modify the plug on the power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.
  • Page 6: Gas Dryer Power Supply

    ■ Gas dryer power supply This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electrical current. This unit is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded. Consult a qualified electrician or servicer if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded. Do not use an extension cord. If the product power cord is too short, have a qualified electrician install a three slot receptacle. This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown on the serial plate. ■ Proper grounding and polarization for 120 volts wall outlets For the safety of our customers and the service technician ALL gas Ground dryers have a three-prong power cord and MUST be connected to a Neutral properly polarized and grounded wall outlet. This information was written for those who do not understand grounding and polarization of a wall Neutral side outlet. A 120 VAC wall outlet must always be wired as shown right. Polarization - This means that the larger slot must be neutral and the 115±15 small slot must be hot (live). V.A.C. V.A.C. Mispolarized - The outlet is miswired so that the larger slot is hot (live) and the smaller slot is neutral. 115±12 Grounded - This means the round hole connection is connected to V.A.C.
  • Page 7: Features And Specifications

    2-1. fEATURES features Description Ultra drying capabilitlites are at your fingertips! Now you can dry extra-large loads. Our ultralarge 7.3cu.ft(DV456*), 7.2cu.ft(DV422* ,DV400*). capacity dryer Extra Large Capacity circulates more air through your clothes getting them dry faster, for a wrinkle-free result. Simply turn the Jog Dial to select one of the 11(DV456*), 9(DV422* ,DV400*) Various Drying automatic drying cycles, including normal, heavy duty and towels, or let the Fuzzy Cycles & fuzzy Logic Logic Control measure the degree of dampness and automatically set the drying Algorithm time. Precision drying has never been easier than with Samsung. Want to freshen up a garment that doesn’t need washing, but could use a little AIR fLUff help after last night’s party. Our Freshen Up Cycle removes odors, adding that extra freshness to give more mileage to your clothes. Our cycles are designed with you in mind. All our dryers are designed to dry your Time Saving clothes in less time. Giving you time for more important things in life. Samsung dryers are super energy efficient, that you can dry up to 3.09 pounds Energy Saving of laundry with 1kWh. Also, both the large capacity and Fuzzy Logic Control save energy by automatically drying your clothes the most efficient way. Our dryers will fit just about anywhere and without a door conflict. The direction of Easy Reversible Door our easy reversible door can be changed.
  • Page 8: Specifications

    2-2. SPECIfICATIONS Model name DV456*, DV422*, DV400* Type Front loading dryer A: High 43.86" (111.4cm) B: Width 27" (68.6cm) Dimension C: Depth with door 49.80" (126.5cm) open 90° D: Depth 29.96" (76.1cm) Weight 57kg Heater rating 5,300W 6 _ Features and Specifications 复件 Hudson_Dryer_SM_E.indb 6 2012-4-2 15:20:48...
  • Page 9: Comparing Specifications With Existing Models

    2-3. COMPARING SPECIfICATIONS WITH EXISTING MODELS Project Hudson Best Hudson Good ORCA Model name DV456 DV422, DV400 DV5451 Image Capacity (cu.ft / DOE) Dryer type Electric / Gas Electric / Gas Electric / Gas Matching Washer WA456 WA422,WA402 WA5451 NUMBER OF DRYING CYCLE Normal Heavy Duty Towels Sensor Dry Perm Press Delicates Sanitize Cycle Selection Bedding Wool...
  • Page 10: Options Specifications

    2-4. OPTIONS SPECIfICATIONS Item Code Remarks MANUAL-BOOK DC68-03170A Default Inlay-Holder Glass DC64-02819A Default 6 _ Features and Specifications 复件 Hudson_Dryer_SM_E.indb 8 2012-4-2 15:20:49...
  • Page 11: Disassembly And Reassembly

    3. DISASSEMBLY AND REASSEMBLY 3-1. TOOLS fOR DISASSEMBLY AND REASSEMBLY Tool Type Remarks 14 mm Fan (1) Socket set with 6” extention 17 mm Roller Shaft (4) Wrench 8 mm Tool to fix the Roller Shaft on removing the nuts. Tool to protect the idle and abrasion of the bolt Vice pliers for the box driver. Other (Driver, Diagonal Cutter, General tools for the after service. Long Nose Pliers) Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 9 2012-4-2 15:20:49...
  • Page 12: Standard Disassembly Drawings

    3-2. STANDARD DISASSEMBLY DRAWINGS To avoid risk of electrical shock, personal injury or death, disconnect the power to the Clothes Dryer. ► This is a standard disassembly diagram and may differ from the actual product. Use this material as a reference when disassembling and reassembling the product. Part figure Description 1. Disconnect the power supply to the unit. 2. Remove 6 screws from the Cover Panel. 3. Remove the Panel Control. Panel Control 4. Remove Each Housing. Removal 5. Remove the Knob. 6. Remove 4 screws from the GUIDE-PCB(M).
  • Page 13 Part figure Description 1. Remove the Panel Control. 2. Separate 4 Hook From the Guide PCB. Main PCB Removal 3. Remove the Housings. 4. Remove 1 Screw from the Top Cover. 1. Disconnect the power supply to the unit. 2. Remove the Panel Control and the Main PCB. 3. Remove the Cap-Cover Top and 2 screws from the Bracket Cover Top. Top Cover Removal 4. Slide the Top Cover towards the front and lift from the unit. Scratch and impact to the top cover is prohibited. Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 11 2012-4-2 15:20:50...
  • Page 14 Part figure Description 1. Unplug the power cord. 2. Remove the four hinge screws from the door. 3. Remove the door by lifting it. 4. Remove the two screws from the holder-lever, and then remove the cover-holder. 5. Assemble the holder-lever on the opposite side using the screws that were removed from the holder-lever-in Step 4. 6. Assemble the cover-holder on the opposite side. DOOR REVERSAL (Continued) 7. Remove the two cover-hinges. 8. Assemble the two cover-hinges on the opposite side. Use a flat head screwdriver(-) to remove the cover-holder’s cover-hinge. 9. Remove the 14 screws. 2 screw (L) are longer than the other screws. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 12 2012-4-2 15:20:50...
  • Page 15 Part figure Description 10. Remove the holder-glass. 11. E xchange the positions of: : The cover-hinge and handle door : The holder-hinge and guiderholder glass 12. Remove the Lever-Door, Cover-Lever (DV400 Only) and then install it on the opposite side. : DV456 & DV422 Refer Figure. 1 : DV400 Refer Figure. 2 Refer to the illustrations on the right to aid you in the assembly process. < Figure. 1 > < Figure. 2 > DOOR REVERSAL 13. Remove the cover-hole (P1). 14. Assemble the holder glass and then fasten the 14 screws that you removed in step 9. 15. Attach the cover-hole. A spare cover hole is in the assy manual. 16. Install the door on the frame-front and then fasten the 4 screws that you removed in step 2. Check the positions of the screws you installed in the hinge door Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 13 2012-4-2 15:20:50...
  • Page 16 Part figure Description 1. Disconnect the power supply to the unit. 2. Remove the Panel Control, the Main PCB and the Cover Top. 3. Remove 3 screws from the Frame Front. When 1 screws of the top portion work because was added newly, keep in mind. 5. Remove 3 screws. frame front Removal 6. Remove the Door Switch Housing. When reassemble Door Switch to Frame Front, be careful for insert direction. 7. Lift the Frame Front off the three tabs across the bottom and remove. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 14 2012-4-2 15:20:50...
  • Page 17 Part figure Description [Method of Door S/W disjointing] 1. A fter separate Holder Wire in Door S/W, Door S/W Hook Press and is Pull to Frame Front whole surface. frame front Removal 2. P ulls Door S/W to direction in 5 o’clock and separates Door S/W left part. 3. Pull Door S/W to front side. Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 15 2012-4-2 15:20:51...
  • Page 18 Part figure Description 1. Disconnect the power supply to the unit. 2. Remove the Panel Control, the Main PCB, the Cover Top and the Frame Front. 3. Disconnect Interior Light wiring Harness. (DV456 Only) 4. Remove the four Bracket Drum Front 5 screws. 5. Disconnect the Moisture Sensor wiring Harness. Drum front Removal (Continued) 6. Remove the Drum Front. 7. Remove the filter. 8. Remove 2 screws from the Duct Oulet. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 16 2012-4-2 15:20:52...
  • Page 19 Part figure Description 9. Remove the Duct Outlet. 10. Remove 3 screws from the Case Filter(F). 11. Remove 1 screw from the Case Filter(B). Make sure the Filter does not get damaged by the Roller. Drum front Removal 12. Remove the Case Filter(B/F). 13. Disconnect 2 Housing Sensor-Plate. 14. Remove 2 Sensor-Plate. Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 17 2012-4-2 15:20:52...
  • Page 20 Part figure Description 1. Disconnect the Power Supply to the unit. 2. Remove the Panel Control, the Main PCB, the Cover Top, the Frame Front and the Drum Front. 3. Remove Belt. Drum Removal 4. Remove the Drum. When reassemble the belt, make it located middle of the Drum. 1. Disconnect the power supply to the unit. 2. Remove the Panel Control, the Main PCB, the Cover Top, the Frame Front, the Drum Front and the Drum. 3. Remove 2 Housing Sensor. Sensor (Thermistor, Thermostat) Removal 4. Remove the Sensor. Do not apply excessive force to the terminal. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 18 2012-4-2 15:20:53...
  • Page 21 Part figure Description 1. Disconnect the power supply to the unit. 2. Remove the Panel Control, the Main PCB, the Cover Top, the Frame Front, the Drum Front and the Drum. 3. Removal 6 Housing Heater-Terminals. 4. Remove 1 screw from the Heater. Heater Removal 5. Separate the Heater from the Drum-back. 6. Remove 4 screws from the Thermostats. Do not apply excessive force to the terminal. Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 19 2012-4-2 15:20:53...
  • Page 22 Part figure Description 1. Disconnect the power supply to the unit. 2. Remove the Panel Control, the Main PCB, the Cover Top, the Frame Front, the Drum Front and the Drum. 3. Remove 2 screws from the Duct Connector. 4. Remove 1 Housing Motor. Assy Motor Removal (Continued) 5. Remove 1 Housing Belt Cut Off Switch. 6. Remove 3 screws from the Motor-Bracket. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 20 2012-4-2 15:20:54...
  • Page 23 Part figure Description 8. Separate the Motor Assy at the Bottom Plate. 9. Remove 1 Nut Fan. CW to remove. CCW to assemble. 10. Remove the Fan. Assy Motor Removal (Continued) 11. Remove 3 screws from the Cover-Duct Fan. 12. Remove the 2 Spring Plate. 13. Remove the 1 screw Belt cut Off Switch. Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 21 2012-4-2 15:20:54...
  • Page 24 Part figure Description 14. Remove the Holder Shaft. Assy Motor Removal 15. Remove the Roller-Idler. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 22 2012-4-2 15:20:54...
  • Page 25 Part figure Description 1. Disconnect the Power Supply to the unit. 2. Remove the Panel Control, the Main PCB, the Top. Cover, the Frame Front, the Drum Front and the Drum. 3. Remove 7 screws from the Drum Back. 4. Separate the wire in the Wire Holder. Drum Back Removal 5. Separate the Drum Back from the Frame. 6. Remove 4 screws from the Air Duct. Be careful of the Bracket edge. Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 23 2012-4-2 15:20:55...
  • Page 26 Part figure Description 1. Disconnect the power supply to the unit. 2. Remove 1 screws from the Back-Cover. Duct Exhaust Removal 3. Remove 1 screw from the Duct-Exhaust. In case the screws for fixing a power code are dropped into the dryer, after removing Duct Exhaust, you can put it out through the hole. Reassembly procedures are in the reverse order of dissasembly procedures. 10 _ Disassembly and Reassembly 复件 Hudson_Dryer_SM_E.indb 24 2012-4-2 15:20:55...
  • Page 27 MEMO Disassembly and Reassembly _ 9 复件 Hudson_Dryer_SM_E.indb 25 2012-4-2 15:20:55...
  • Page 28: Troubleshooting

    4. TROUBLESHOOTING 4-1. ERROR ITEMS AND DIAGNOSTIC CODES An occurrence of an Error will make a sound of error melody for 5sec and continuously show one of the Error Displays from the following errors. Error Display Trigger Action Taken Check for : - Clogged lint screen. The Thermistor resistance is very low or high. - Restricted vent system. - Check Thermistor resistance. Check for : Invalid heating Temp in running the dryer. - Restricted vent system. - Check Thermistor resistance. Check for : - Close the door, and run the dryer. Running the dryer with door open. - Loose or open wire terminals in Door Sense circuit. Check for : Invalid door state for more than 256 - Loose or open wire terminals in Door milliseconds.
  • Page 29: Test Mode

    4-2. TEST MODE ■ Continuous Run Mode ■ TEST MODE Power On state Wrinkle Prevent + Continuous Run Mode (Normal user mode) Dry Level 7 SEC Continuous Run Mode : 1. Press Wrinkle Prevent + Dry Level for 7 sec during Power On State (Normal User Mode) . 2. Once in Continuous Run Mode, display “CC” for 1 sec and the number of Cycle for 1 sec and the remaining time for 1 sec in turns. 3. The previous cycle will restart during Continuous Run Mode until the mode is deactivated. 4 During Continuous Run Mode, press Wrinkle Prevent + Dry Level for 7 seconds to return to normal user mode. ■ Service Mode Definition of Service Mode : • Dryer must be on before Service Mode can be entered. • Upon entry into Service Mode, the Sensor Bar Touch Data will be shown (Default Service Mode).
  • Page 30 ■ System Check Mode ■ TEST MODE Power Off state Dry Level + Power Key System Check Mode (Normal user mode) Definition of Service Mode : • - “ t2 ” will display. • System Check Mode(t2 mode) Progress Function Performed Start/Pause Motor(CW) Relay On → Heater Relay On → Heater Relay Off, Motor(CW) Relay Off How to Enter : • While in Power Off, pressing the Dry Level + Power keys simultaneously will put the dryer into the System Check mode. 4-3. TROUBLE DIAGNOSIS As the micom dry machine is configured for the complicate structure, there might be a service call. The below information is prepared for exact trouble diagnosis and suitable repair guide. ■ Caution for the repair and replacement Please follow below instruction for the trouble diagnosis and parts replacement.
  • Page 31 Problem What to do - Is the belt connected well? - Is the winding of the motor continuous? (Rotor winding, stator winding, generator) Blows fuses or trips circuit breaker - Is the motor protector normal? • If above points are not found, the PCB assembly is out of order. Replace it. • During ignition the dryer will draw 6 amps. With the burner ON, the dryer will draw 4.5 amps. If the dryer is drawing amperages above this, then the house wiring, fuse box or circuit breaker is suspected to be at fault. Blows fuses or trips circuit • Igniter harness loose and shorted to base. breaker (Gas Model) • Incorrect wiring or wire shorted to ground. • Drive motor winding shorting to ground. Open heating element. • Hi-Limit trips easily or is open. Will not heat (motor runs) • Regulating thermostat trips easily or is open. • Membrane switch open. • Check Thermistor. When the dryer is operated on a heat setting, the igniter should be energized and burner shall Will Not Dry Gas Model Poor fire within 45 seconds at 120 VAC. The failure of a component in this system will usually be Gas Ignition indicated by one of three symptoms (No.8, No.9, No.10) If the igniter does not heat up, remove power and using an ohmmeter, check the following: • Open flame sensor...
  • Page 32: Symptoms, Diagnoses And Actions

    4-4. SYMPTOMS, DIAGNOSES AND ACTIONS ■ The power does not work. Set the input AC voltage. Neutral (Check AC 120/240V) Is the input AC voltage normal? Earth 120V 240V Directly connect the terminal block. Neutral (Connect in the order of Live 2, Neutral, Is the terminal block Live 1) connection normal? Earth Connect the housing. (Check 120V for AC power) Is the housing connection normal? Check the wire. Is the wire among the main sub PCBs in good condition? Replace the sub PBA. (Check DC power, signal and key) Is the sub PBA normal? Encourage Ring terminals use, but when use Spade terminals, that confirm whether confirmed finish. The problem is in the main PCB assembly. Please replace it.
  • Page 33 ■ The drum does not work. Press the Start button. (Start/Pause is repeated) Is the Start button Close the door. (Check whether the door S/W is pressed) Is the door closed properly? Check the wire connection of the power supply. Is the connection to the door S/W (Check the contact point and connected normal? condition of the door S/W) Check if the connector is normal. (Normal: Check whether it is 0Ω when the Is the thermostat power is unplugged) normal? 1. Check the belt cut S/W and connected condition. Is the connected (Normal: Check whether it is 0Ω when the condition of the belt power is unplugged) normal? Belt cut-off S/W 2. Check the connected condition of the motor, idler and drum belt. Check whether the motor protector is operating. Is the motor normal? (Check for overload, drum constraint, centrifugal S/W etc.) The problem is in the PCB...
  • Page 34 ■ The clothes are not dried. Install the vent so that it is not blocked to the outside. (Check the exhaust hole) Is the vent properly installed? Clean the filter. (Check if there are any alien particles in Did you clean the the filter) filter before drying? Connect the terminal block properly. Neutral (Check the connection of Live 2, Neutral, Is the terminal block Live 1) connection normal? Earth Connect the touch sensor. (Check the PCB and touch sensor) Is the touch sensor u For further instructions, please refer to normal? 38 page “ Sensor Bar &Temperature Sensor check” Replace the thermistor (Check the connection between the Is the Tamp. Sensor PCB and termistor and check for any normal? disconnection) u For further instructions, please refer to 38 page “ Sensor Bar &Temperature Sensor check” Check the Safety, Hi-Limit thermostat. Is the safety, Hi-limit (Check the cause of safety being off) thermostat normal? Replace the heater...
  • Page 35 ■ The lamp does not work. Replace the door S/W. (Door operation of door S/W) Is the door S/W structurally on/off? Connect the power properly. (Check the connection between terminal Is the power block and door S/W) connection normal? Replace the lamp. (Check for disconnection of lamp and socket) Is the lamp normal? (DV456 Only) Check if the input voltage is properly coming in. Neutral Earth Troubleshooting _ 33 复件 Hudson_Dryer_SM_E.indb 33 2012-4-2 15:20:57...
  • Page 36 There is an abnormal noise in the dryer. Reassemble the door seal. Do you hear a (Check the assembled condition of the door whistling sound from seal and check the door lever) the door seal? 1. Check the roller. (Check the roller that supports the drum Does the noise come and rotates) from the drum? 2. Check the drum. (Check if the drum welding is cracked) 1. Check the rotating part of the idler. (Idler bracket bending, bracket screw) Is there an abnormal noise in the motor part? 2. Remove any alien particle on the wings of the fan. (Noise can be generated from the unbalance of the fan due to alien particle on the fan. Check the tightened condition of the nut.) 1. Noise from drum back and heater duct movement. Is there an abnormal (Change the contacting part and check noise from the heater the screw fixation)
  • Page 37: Component Testing Procedures

    4-5. COMPONENT TESTING PROCEDURES WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to dryer before servicing, unless testing requires power. ■ Component electrical testing (with ohmmeter) • Thermistor resistance 10K Ω at 25°C 77°F • Thermostat 1 resistance < 1Ω Thermistor Thermostat 1 85 °C, 25A thermal cut-off • Thermostat 3 resistance < 1Ω THERMOSTAT 2 - If resistance is infinity, replace thermostat 3. • Thermostat 2 resistance < 1Ω - If resistance is infinity, replace thermostat 2. • Heater resistance 10 Ω HEATER - If resistance is infinity, replace Heater. THERMOSTAT 3 • Measure resistance of the following terminal 1. Door switch : Off Door S/W Terminal : “COM” - “NC” (1-3) < 1Ω...
  • Page 38 ■ Centrifugal Switch (Motor) 2.88Ω between Pin# 3 and 4 3.5Ω between Pin# 4 and 5 ■ GAS MODEL Radiant Sensor(10RS) • Resistance value < 1 Ω • If resistance is infinite, replace Radiant sensor 120V Igniter(101D) • Resistance value 40~400 Ω • If resistance is infinite, replace Igniter 120V 4.5A Gas Valve(25M01A) • Valve 1-2 : Resistance value 1,365Ω • Valve 1-3 : Resistance value 560Ω • Valve 4-5 : Resistance value 1,325Ω • If resistance is infinity, replace Valve 120V 60 Hz, 120A Thermostat (60T21 Hi-Limit)230f-50f • Resistance value < 1 Ω...
  • Page 39 ■ Sensor Bars & temperature sensor check Sensor Bars Disconnect harness and test Pink wire Pin 4 to Orange wire Pin 5. • Approx ∞Ω without laundry • Approx 190Ω ± 10% with wet clothes Cycling thermistor Disconnect harness and test Blue wire Pin 3 to Red wire Pin 6. • Approx 10 KΩ at 25 °C/77 °F Troubleshooting _ 37 复件 Hudson_Dryer_SM_E.indb 37 2012-4-2 15:20:58...
  • Page 40: Pba Diagram

    5. PBA DIAGRAM 5-1. MAIN PBA ► This Document can not be used without Samsung’s authorization. Location Part No. function Location Part No. function AC CONNECTION Connects the temperature sensor in order to detect the SENSOR CONNECTION Supplies AC power to the PBA CONNECTOR CONNECTOR temperature of the heater. SUB PBA COMMUNICATION The connector that controls communications with the Sub PBA SET GROUND CONNECTION The connector connecting the Dryer Set and the ground of the corresponding to the Display. CONNECTOR CONNECTOR MICOM FLASH CONNECTOR The connector that writes software onto the MICOM. HEATER1 OPERATION RELAY The relay that turns the Heater1 on and off. 38 _ PBA Diagram 复件 Hudson_Dryer_SM_E.indb 38...
  • Page 41: Detailed Descriptions Of Contact Terminals (Main Pba)

    5-2. DETAILED DESCRIPTIONS Of CONTACT TERMINALS (MAIN PBA) ► This Document can not be used without Samsung’s authorization. ► CN3 1. 5V ► CN2 2. SO 1. Communications Port(Rx) 3. SI 2. Communications Port(Tx) 4. RESET ► CN1 3. SUB RESET 5. CLOCK 1. AC Power Port 4. 5V 6. FLMDO 2. Door Detection Sensor 5.
  • Page 42: Sub Pba

    5-3. SUB PBA ► This Document can not be used without Samsung’s authorization. Location Part No. function Description MCU CN11 Connect Main PBA Receives power from the Main PBA and provides a communications function. BUZZER Generates sound when the Menu key is pressed, the Encoder operates and the menu is closed. Connect Lamp 38 _ PBA Diagram 复件 Hudson_Dryer_SM_E.indb 40 2012-4-2 15:20:58...
  • Page 43: Detailed Descriptions Of Contact Terminals (Sub Pba)

    5-4. DETAILED DESCRIPTIONS Of CONTACT TERMINALS (SUB PBA) ► CN11_MCU 1. Communications Port(Tx) 2. Communications Port(Rt) ► CN1 3. Outputs the Reset Signal 1. 12V 4. 5V 2. Empty Pin 5. GROUND 3. TUB_LIGHT 6. 12V PBA Diagram _ 41 复件 Hudson_Dryer_SM_E.indb 41 2012-4-2 15:20:58...
  • Page 44: Wiring Diagram

    6. WIRING DIAGRAM 6-1. WIRING DIAGRAM (ELECTRIC DRYER) ► This Document can not be used without Samsung’s authorization. ■ Reference Information BLACK BLUE GREEN GRAY NATURAL ORANGE PINK SKYBLU SKYBLUE VIOLET WHITE YELLOW 42 _ Wiring Diagram 复件 Hudson_Dryer_SM_E.indb 42 2012-4-2 15:20:58...
  • Page 45: Wiring Diagram (Gas Dryer)

    6-2. WIRING DIAGRAM (GAS DRYER) ► This Document can not be used without Samsung’s authorization. ■ Reference Information BLACK BLUE GREEN GRAY NATURAL ORANGE PINK SKYBLU SKYBLUE VIOLET WHITE YELLOW Wiring Diagram _ 43 复件 Hudson_Dryer_SM_E.indb 43 2012-4-2 15:20:58...
  • Page 46: Schematic Diagram

    7. SCHEMATIC DIAGRAM 7-1. MAIN CONTROL ► This Document can not be used without Samsung’s authorization. 44 _ Schematic Diagram 复件 Hudson_Dryer_SM_E.indb 44 2012-4-2 15:20:59...
  • Page 47: Sub Control

    7-2. SUB CONTROL ► This Document can not be used without Samsung’s authorization. Schematic Diagram _ 45 复件 Hudson_Dryer_SM_E.indb 45 2012-4-2 15:20:59...
  • Page 48: Reference

    8. REfERENCE 8-1. MODEL NUMBER NAMING RULES Feature Project Outside Product Type Capacity Buyer Color Feature Feature Feature Platformor Sub-Plat Series or Ver. Drum-Washer / : CBU Drum-Combo Ex : 7.5 kg = 75 Buyer Color Code U : SKD 10 kg = 10 Project Feature Table Project Code Table...
  • Page 49: Motor Universal Parameter

    THERMOSTAT DC47-00017A 120V25A 230℃ open 180 close MICRO S/W 3405-001077 DECO 125V 16A UNIQUE HEATER-IGNITER DC47-00022A 120V, 40~400Ω 40~400Ω SPECTRONICX 120V 5.75A 10RS, SENSOR-RADIANT DC32-00008A THERM-O-DISC 12~20s open, 26~40s close 1365Ω GD-PJT,3WAY,MAX VALVE-GAS DC62-00201A WHITE-RODGERS 560Ω 10BAR,NTR,120V/50/60Hz/INCH 1325Ω SNOMA/66"/BLK/DRT-30,30A POWER CORD DC96-00762A PERENNIAL CABLE 120/240,CANADA,60HZ This document can not be used without Samsung’s authorization. Reference _ 47 复件 Hudson_Dryer_SM_E.indb 47 2012-4-2 15:20:59...
  • Page 50 North & Latin America gspn3.samsungcsportal.com China china.samsungportal.com This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. GSPN (GLOBAL SERVICE PARTNER NETWORK) Area Web Site North America http://gspn3.samsungcsportal.com http://gspn1.samsungcsportal.com http://gspn2.samsungcsportal.com © 2012 Samsung Electronics Co.,Ltd. All This Service Manual is a property of Samsung Electronics Co.,Ltd. rights reserved. Any unauthorized use of Manual can be punished under applicable Printed in Korea International and/or domestic law. Code No.: DC68-02880A 复件 Hudson_Dryer_SM_E.indb 48 2012-4-2 15:20:59...