Desoutter Delta Wrench 30 Nm User Manual
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Desoutter Delta Wrench 30 Nm User Manual

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1 (184)
DELTA WRENCH – User Guide
WARNING
Part Number
6159937790
Issue
12
Date
03/2018
Page
1 / 184
03/2018

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  • Page 1 Part Number 6159937790 Issue Date 03/2018 Page 1 / 184 DELTA WRENCH – User Guide WARNING To reduce the risk of injury, before using or servicing tool, read and understand the following information. The features and descriptions of our products are subject to change without prior notice.
  • Page 2 Part Number 6159937790 Issue Date 03/2018 Page 2 / 184 Revision history Delta DeltaQC Wrench minimum Issue Date Description Firmware software version version 02 May 2012 First issue 1.0x 2.0.x 25 May 2012 Curves viewer added 1.1x 2.1.x Residual torque/angle automatic strategy added (par. 13 May 2013 6.7.2.1), Settings updated (par.

  • Page 3: Table Of Contents

    Part Number 6159937790 Issue Date 03/2018 Page 3 / 184 Delta DeltaQC Wrench minimum Issue Date Description Firmware software version version Models updated (par. 2.1), Tightening updated (par. 5.2.3), Residual Torque/Angle updated (par. 5.2.4), 23 November Residual Torque/Angle Automatic updated (par. 5.2.5), 2.6x 3.8.x 2017...
  • Page 4 Part Number 6159937790 Issue Date 03/2018 Page 4 / 184 4.1.1 Software registration ....................37 DeltaQC “Evaluation version” .................. 42 4.1.2 DeltaQC “Free version” .................... 42 4.1.3 4.1.4 DeltaQC Licensed and Advanced versions ............. 43 4.1.5 DeltaQC software upgrade ..................43 DeltaQC Overview ....................
  • Page 5 Part Number 6159937790 Issue Date 03/2018 Page 5 / 184 8.1.4.1 ElitBox (for models with ZigBee radio module) ........113 8.1.4.2 WiFi (for models with WLAN radio module) ..........114 8.1.5 Diagnostic ......................114 8.1.6 Power off ........................ 114 Delta Wrench Controller Setup ................115 8.2.1 Configuration ......................

  • Page 6: Safety Information

    Part Number 6159937790 Issue Date 03/2018 Page 6 / 184 SAFETY INFORMATION WARNING: PLEASE CAREFULLY READ DELTA WRENCH SAFETY INFORMATION (No. 6159920940) PRIOR TO USE THE PRODUCT AND PAY ATTENTION TO THE SAFETY INSTRUCTIONS PROVIDED. 03/2018 6 (184)

  • Page 7: Batteries Information According To European Regulation 2006/66/Ec

    Part Number 6159937790 Issue Date 03/2018 Page 7 / 184 BATTERIES INFORMATION according to European regulation 2006/66/EC BATTERY SPECIFICATION TYPE: Lithium-ion, 3.6 V, 2.9 Ah CELL WEIGHT: 50 g Install the battery in the handle of the Delta Wrench (see the picture below): Battery NOTE: Once removed, dismiss the wasted batteries depending on local regulations.

  • Page 8: Introduction

    Part Number 6159937790 Issue Date 03/2018 Page 8 / 184 INTRODUCTION About this document This document is a User Guide for the Delta Wrench. It has the main following parts: Part Name Description Chapter 1 Introduction This part introduces this User Guide and provides the Delta Wrench technical specifications.

  • Page 9: Specifications

    Part Number 6159937790 Issue Date 03/2018 Page 9 / 184 Part Name Description Chapter 14 Maintenance and These chapters are dedicated to the instrument and 15 Troubleshooting Guide maintenance and troubleshooting. Chapter 16 Appendix A - Calculating This part explains how to calculate the correction correction coefficients for coefficients for extensions.
  • Page 10 Part Number 6159937790 Issue Date 03/2018 Page 10 / 184 DIMENSIONS AND WEIGHT Model Drive Weight (kg) Delta Wrench 30 Nm 402.0 320.3 45.0 39.4 9×12 Delta Wrench 150 Nm 624.5 551.0 45.0 39.4 14×18 Delta Wrench 150 Nm short 418.0...
  • Page 11 • Operating Systems: Windows XP SP3, Windows 7, Windows 8, Windows 8.1, Windows 10 • Microsoft Excel (required to view the exported file with the tightening results) CALIBRATION CERTIFICATE Delta Wrench has a Desoutter factory calibration certificate. 11 (184) 03/2018...

  • Page 12: Ec Declaration Of Conformity

    Part Number 6159937790 Issue Date 03/2018 Page 12 / 184 EC Declaration of Conformity The Delta Wrench is in conformity with the requirements of the council Directives on 06/22/1998 on the approximation of the laws of the Member States relating: •...

  • Page 13: Delta Wrench Overview

    Part Number 6159937790 Issue Date 03/2018 Page 13 / 184 DELTA WRENCH OVERVIEW The Delta Wrenches are electronic wrenches designed for optimal operation in: • Tightening operations in production: The Delta Wrench performs tightenings by offering a wide variety of tightening strategies.
  • Page 14 Part Number 6159937790 Issue Date 03/2018 Page 14 / 184 Below are the available Delta Wrench models: TORQUE MODELS - Delta Wrench 30 P/N 6151657710 - Delta Wrench 150 P/N 6151657720 - Delta Wrench 150 short P/N 6151657570 - Delta Wrench 400 P/N 6151657730 - Delta Wrench 800 P/N 6151657740...

  • Page 15: Battery

    Part Number 6159937790 Issue Date 03/2018 Page 15 / 184 TORQUE/ANGLE MODELS WITH VIBRO AND WLAN RADIO MODULE - Delta Wrench 30-AV WLAN P/N 6159352360 - Delta Wrench 150-AV short WLAN P/N 6159352370 - Delta Wrench 200-AV WLAN P/N 6159352380 - Delta Wrench 400-AV WLAN P/N 6159352390 - Delta Wrench 500-AV WLAN...

  • Page 16: Battery Charger

    Part Number 6159937790 Issue Date 03/2018 Page 16 / 184 Battery charger When the Delta Wrench battery level is low, remove the battery from the device and plug it on the battery charger. Thus, connect the battery charger to the AC power line. The three LEDs located on the Delta Wrench battery charger show the battery charge status: POWER ON CHARGING COMPLETE Status...

  • Page 17: Wlan Radio Module

    Part Number 6159937790 Issue Date 03/2018 Page 17 / 184 WLAN Radio Module The WLAN Radio Module is an optional module which provides a bidirectional communication with an external device: WLAN radio Remote module device Access point Network ZIGBEE Radio Module The ZIGBEE Radio Module is an optional module that provides a bidirectional communication with an ELIT PC either by means of an ELITBOX or an ELITKEY (refer to the picture below): ELIT PC...

  • Page 18: End Fitting Tools

    Issue Date 03/2018 Page 18 / 184 End fitting tools The end-fitting tools for the Delta Wrench must be ordered separately, according to Desoutter price list. A wide selection of end-fitting tools is available: Open end Box end Flared end...

  • Page 19: User Interfaces

    Part Number 6159937790 Issue Date 03/2018 Page 19 / 184 USER INTERFACES Display The Delta Wrench display explores the Delta Wrench menus, and shows the torque and the angle during the tightening operation: Pset name WLAN Battery connection charge Tightening direction Angle Torque...

  • Page 20: Keyboard

    The mini USB port is available for programming the Delta Wrench with DeltaQC software. For further details, refer to the paragraph “Connecting to the Delta Wrench”. It is used also for firmware upgrade (reserved for authorized Desoutter Service Personnel). 03/2018...

  • Page 21: Working With "Delta Qc" Software

    Part Number 6159937790 Issue Date 03/2018 Page 21 / 184 WORKING WITH “DELTA QC” SOFTWARE DeltaQC Excel File Printer Delta Wrench DeltaQC is a PC software package developed to manage the Delta Wrench. It offers easy user-friendly programming and real time monitoring of the instrument. DeltaQC serves as an interface between the user and the Delta Wrench.

  • Page 22: Part Number

    Part Number 6159937790 Issue Date 03/2018 Page 22 / 184 If DeltaQC is already installed on the PC and it is characterized by a version equal to 3.4.6 (or previous), BEFORE executing the new setup, it is MANDATORY uninstalling the previous version by acting on the control panel as explained in the following procedure: •...
  • Page 23 Part Number 6159937790 Issue Date 03/2018 Page 23 / 184 • To uninstall (or change) programs on the PC, click on “Programs and Features” (refer to the above screen). The following screen is displayed: Select “DeltaQC” from the list. Click on the right button of the mouse and finally select “Uninstall” in order to uninstall DeltaQC from the PC.
  • Page 24 Part Number 6159937790 Issue Date 03/2018 Page 24 / 184 If DeltaQC is either not installed or already installed on the PC and it is characterized by a version equal to 3.4.8 (or later), execute the new setup. NOTE: For the operating systems Windows 7, Windows 8, Windows 8.1 and Windows 10, run the executable file by clicking on the right button of the mouse and selecting “Run as administrator”.
  • Page 25 Part Number 6159937790 Issue Date 03/2018 Page 25 / 184 In the second case, after inserting the USB key (refer to the figure on the right) in the PC, the following pop-up is shown (according to Autoplay Settings set on the PC): Double-click on “Open folder to view files”...
  • Page 26 Part Number 6159937790 Issue Date 03/2018 Page 26 / 184 Click on “Run StartCD.vbs” and wait for the following window: ReadMe Install Install DeltaQC Software Firstly click and read the ReadMe file, containing information about the installation. Then click on Install in order to start the installation wizard for the DeltaQC Software.
  • Page 27 03/2018 Page 27 / 184 Contact US It shows the Desoutter contact details. Register DeltaQC Software It provides the website link to register the DeltaQC Software. Registration must be executed after the installation. Refer to the end of this chapter for further software registration details.
  • Page 28 Part Number 6159937790 Issue Date 03/2018 Page 28 / 184 Follow the installation steps described below: This message is shown according to the User Account Control settings 03/2018 28 (184)
  • Page 29 Part Number 6159937790 Issue Date 03/2018 Page 29 / 184 Default installation folder Enter Name and (recommended) Company/Organization 29 (184) 03/2018...
  • Page 30 Part Number 6159937790 Issue Date 03/2018 Page 30 / 184 If SQLServer2014 Express Edition is not installed in the PC, the following window alerts the user that it needs to be installed. A shortcut to SQLServer2014 Express Edition setup is automatically created on the desktop. NOTE: It is recommended to install the SQLServer2014 Express Edition at the end of the DeltaQC Software installation.
  • Page 31 Part Number 6159937790 Issue Date 03/2018 Page 31 / 184 While Microsoft SQL Server 2014 processes the current operation, the “process icon” (see the icon on the left) replaces the “setup icon” above mentioned on the toolbar. 1. Select 2. Select “New SQL Server “Installation”...
  • Page 32 Part Number 6159937790 Issue Date 03/2018 Page 32 / 184 If the PC is not connected, this screen is displayed. Click on Next to continue the SQLServer2014 Express Edition setup installation procedure After carefully reading the License terms, check the box “I accept the license terms” to continue the SQLServer2014 Express Edition setup installation procedure 03/2018...
  • Page 33 Part Number 6159937790 Issue Date 03/2018 Page 33 / 184 Select the Express feature to be installed Specify the name and instance ID for the instance of SQL Server. Instance ID becomes part of the installation path 33 (184) 03/2018...
  • Page 34 Part Number 6159937790 Issue Date 03/2018 Page 34 / 184 03/2018 34 (184)
  • Page 35 Part Number 6159937790 Issue Date 03/2018 Page 35 / 184 SQL Server 2014 installation is completed successfully. Click on Close After clicking on Close key, the following screen is shown: Close button Click on Close button placed on the right upper corner of the above screen in order to close the “SQL Server installation Center”...
  • Page 36 Select and delete the highlighted items After installing DeltaQC Software, the program is added to the Start → Program → Desoutter → DeltaQC menu (a desktop icon is created as well). NOTE: The first time DeltaQC Software is executed, it is MANDATORY to register it (refer to the paragraph “Software registration”...

  • Page 37: Software Registration

    Part Number 6159937790 Issue Date 03/2018 Page 37 / 184 4.1.1 Software registration The first time DeltaQC Software is executed, the following window is shown: Public KEY Continue in demo mode Click to register Registration instructions Click on Continue in demo mode to skip the registration and working in demo mode (the registration can be done later).
  • Page 38 Part Number 6159937790 Issue Date 03/2018 Page 38 / 184 Create a new account, if it is not created yet: Submit Enter your information and click on Submit. The following confirmation message is shown: On the email address given in the account above, a link is sent. Click on the link provided. Click on “home”...
  • Page 39 Click on “home”; now it is possible to login: Login On the following window, select License Management (from the same window, it is possible either to edit the profile information or to open the Desoutter contact form): License management Edit profile...
  • Page 40 Part Number 6159937790 Issue Date 03/2018 Page 40 / 184 Click on Submit and the following window is shown: Click either on Add to proceed with the registration or on Delete to delete the serial number and key already entered. After clicking on Add, the following screen is shown: Public key PC name 03/2018...
  • Page 41 Part Number 6159937790 Issue Date 03/2018 Page 41 / 184 Enter the Public key generated by the DeltaQC registration form and the PC name (choose any name) and click on Submit to get the registration code: Registration code Copy the above Registration code in the DeltaQC registration form and click on “Register” to complete the registration: Enter the Registration code...

  • Page 42: Deltaqc "Evaluation Version

    Part Number 6159937790 Issue Date 03/2018 Page 42 / 184 DeltaQC “Evaluation version” 4.1.2 If DeltaQC Software is not registered after the installation, it works as Evaluation for 90 days; the Evaluation version provides all the functionalities of the registered version. When the trial period expires, the software turns into Free version.

  • Page 43: Deltaqc Licensed And Advanced Versions

    Part Number 6159937790 Issue Date 03/2018 Page 43 / 184 4.1.4 DeltaQC Licensed and Advanced versions It is possible to register DeltaQC Software in two different versions: Licensed or Advanced. The Advanced version, compared to the Licensed version, can save the results and curves on the database;...

  • Page 44: Deltaqc Overview

    Part Number 6159937790 Issue Date 03/2018 Page 44 / 184 DeltaQC Overview Click on the DeltaQC icon to launch the software. After connecting the Delta Wrench to the PC (refer to the paragraph “Connecting to the Delta Wrench”), the following main menu is shown: Menu list Toolbar Assembly Line area...
  • Page 45 Part Number 6159937790 Issue Date 03/2018 Page 45 / 184 The areas shown in the main menu (refer to the above picture) can be customized; select View to define which areas enable or disable: The areas listed in “View” are as follow: Build area Enable/disable the Build area.

  • Page 46: Search Function

    Part Number 6159937790 Issue Date 03/2018 Page 46 / 184 4.2.1 Search function The DeltaQC is characterized by a search function, available to search the various items (Psets, Tools, Routes) displayed in the Assembly Line area; in the following example, it is shown the Assembly Line/Pset area with the relative Search function: Items to be searched Search function...

  • Page 47: Menu List

    Part Number 6159937790 Issue Date 03/2018 Page 47 / 184 4.2.2 Menu list The following options are available in the DeltaQC Menu list: Illustration Name Description File The Exit option allows the user to exit from the Delta QC software. View The View option selects the areas to show/hide in the main menu.

  • Page 48: Toolbar

    Part Number 6159937790 Issue Date 03/2018 Page 48 / 184 4.2.3 Toolbar The toolbar icons are shortcuts to the basic functions in DeltaQC. Icon Icon name Description This icon saves the items (for example Pset or Tool) that are defined in Save the Assembly Line area.

  • Page 49: Status Bar

    Part Number 6159937790 Issue Date 03/2018 Page 49 / 184 4.2.4 Status bar The status bar shows the connection between the Delta Wrench and the DeltaQC. It shows information about the Pset parameters, during programming the Delta Wrench with the DeltaQC. 4.2.5 Online mode Online mode (Delta Wrench...

  • Page 50: Transfer Online Data To The Database

    Part Number 6159937790 Issue Date 03/2018 Page 50 / 184 4.2.5.1 Transfer online data to the database All the information defined online can be saved in the local database file (including test results and curves), by selecting Transfer → Device --> PC in the Toolbar of the main DeltaQC screen. The following window is shown: Select the items (Psets/Tools, Results and Traces) to be transferred from the Delta Wrench to the local database (placed on the PC) and click on Save to confirm.
  • Page 51 Part Number 6159937790 Issue Date 03/2018 Page 51 / 184 Psets marked as new can be added here to a Route (refer to the paragraph “Offline mode” for further details): Add to Route New items The “Add to Route” option is available only if there is a relevant Route for the new Pset/Tool. In the figure above only the last Pset can be added to a Route.

  • Page 52: Delta Wrench Transducer Information

    Part Number 6159937790 Issue Date 03/2018 Page 52 / 184 4.2.5.2 Delta Wrench transducer information In the Transducer menu on the online mode it is possible to view the details of the Delta Wrench torque and angle transducers: Connected transducer data The following data are available in the above Information page: Serial number Transducer serial number (in general different from the Delta Wrench serial...

  • Page 53: Language Settings In Deltaqc

    Part Number 6159937790 Issue Date 03/2018 Page 53 / 184 In the Report area it is possible to see and print a report: Export the Report in Excel or PDF file Transducer Report The toolbar in the upper area of the Report provides functions to print the report, or export it in Excel or PDF file.

  • Page 54: Connecting To The Delta Wrench

    Part Number 6159937790 Issue Date 03/2018 Page 54 / 184 Connecting to the Delta Wrench The connection between the DeltaQC and the Delta Wrench is via USB cable. WARNING: Disconnect the USB cable to perform a test; a warning is shown on the display if the USB is connected.
  • Page 55 Part Number 6159937790 Issue Date 03/2018 Page 55 / 184 After clicking on Scan, select the available Delta Wrench from the list; then click on Select: 1. Select the Delta Wrench 2. Click on Select NOTE: This operation is necessary only once. After the first time, perform the following steps: •...
  • Page 56 Part Number 6159937790 Issue Date 03/2018 Page 56 / 184 NOTE: To establish the connection between the Delta Wrench and the PC, it is also possible to right-click on USB icon in the Assembly Line area (refer to the screen below): 1.

  • Page 57: Delta Wrench Log Viewer

    Log message(s) A “Log file” is automatically created in a subfolder of the installation directory of the DeltaQC (typically: C:\Program Files\Desoutter\DeltaQC\Log). NOTE: A new file is created each day the software is used; the old files can be deleted. NOTE: The “Log file(s)” option can be enabled or disabled in the menu Options →...

  • Page 58: Real Time Option

    Part Number 6159937790 Issue Date 03/2018 Page 58 / 184 Real Time option The Real Time option allows the operator to display curves either in real time (during Delta Wrench operations) or at the end of tightening. IMPORTANT NOTE: Before using the Real Time option, configure the Delta Wrench in order to be connected with a remote PC by means of the Open Protocol (for further details about the Open Protocol, refer to the paragraph “Working with open Protocol”).
  • Page 59 Part Number 6159937790 Issue Date 03/2018 Page 59 / 184 The following screen is displayed: Curves viewer toolbar Test area DeltaQC Software can interface at the same time with four Delta Wrenches (at most). In the above screen, the test area contains four sections and each of them corresponds to a specific Delta Wrench.
  • Page 60 Part Number 6159937790 Issue Date 03/2018 Page 60 / 184 2. By acting on the Curves viewer toolbar, click on Device configuration: Device configuration The following screen is displayed: Device List tab Frequency Rate Working Mode Connection Test section Test button IP Address Port Number Configuration...
  • Page 61 Part Number 6159937790 Issue Date 03/2018 Page 61 / 184 Frequency Rate It is the sampling rate that sets the operating mode of the Delta Wrench. Highest is the frequency, the most defined is the curve. The frequency rates available are as follows: •...
  • Page 62 Part Number 6159937790 Issue Date 03/2018 Page 62 / 184 The Network Diagnostic tab analyzes the IP Address inserted into the Device List tab and checks if the real time feature can be executed with the existing “company network” conditions. Set the Ping frequency (ms), the Ping timeout (ms) and the Message size (byte).
  • Page 63 Part Number 6159937790 Issue Date 03/2018 Page 63 / 184 The following screen is displayed: Configuration data 4. Click on Start button in order to connect the Delta Wrench with the DeltaQC Software: After clicking on Start button, the Stop button gets active Start button Parameters list...
  • Page 64 Part Number 6159937790 Issue Date 03/2018 Page 64 / 184 NOTE: If the network connection is up, the data inserted inside the parameters list (placed on the left side of the above screen) are blue colored. If the network connection is down, the data inserted inside the parameters list are red colored.
  • Page 65 Part Number 6159937790 Issue Date 03/2018 Page 65 / 184 NOTE: If the control strategy of the Pset selected is either Torque + Angle or Torque & Angle, the graph displays also the Angle Parameters listed in the Pset parameters section (see the screen below).
  • Page 66 Part Number 6159937790 Issue Date 03/2018 Page 66 / 184 At the end of the test tightening, Torque Status, Date and Result ID update the Torque Result Parameters section according to the final outcome. Below the graph, in the Torque Result section, the value of the maximum torque reached is displayed.
  • Page 67 Part Number 6159937790 Issue Date 03/2018 Page 67 / 184 • If the control strategy of the Pset selected is either Torque + Angle or Torque & Angle, the following screen is displayed: The blue line indicates the tightening trend in real time At the end of the test tightening, Torque Status, Date and Result ID update the Torque Result Parameters section, and Angle Status and Angle Result update the Angle Result Parameters section according to the final outcome.
  • Page 68 Part Number 6159937790 Issue Date 03/2018 Page 68 / 184 Below the graph, in the Torque Result section, the value of the maximum torque reached is displayed. In the Angle Result section, the value of the maximum angle reached is displayed. If the maximum torque / maximum angle reached is within the torque / angle limits, the Torque Result section / Angle Result section is green colored.

  • Page 69: Getting Started With Delta Wrench

    Part Number 6159937790 Issue Date 03/2018 Page 69 / 184 GETTING STARTED WITH DELTA WRENCH To turn on the Delta Wrench, press the ON button placed on the Delta Wrench keyboard; to turn it off, press the OFF button (even placed on the Delta Wrench keyboard) and hold it down for few seconds. At power, the power on screen is shown for few seconds, followed by the zero adjustment and the radio module information (for models equipped with radio module).

  • Page 70: Manual Zero Adjustment

    Part Number 6159937790 Issue Date 03/2018 Page 70 / 184 After the power on sequence, the main menu is shown on the display: Main menu - Demo Mode: This menu enters the free test, without the need of programming the Delta Wrench with a specific tightening program (for further details, refer to the paragraph “Executing a Demo Test”).
  • Page 71 Part Number 6159937790 Issue Date 03/2018 Page 71 / 184 For starting the Manual Zero Adjustment, press at the same time both UP and DOWN keys of the keyboard (refer to the figure below): For starting the Manual Zero Adjustment, press same time both UP and DOWN keys of the keyboard...

  • Page 72: Executing A Demo Test

    Part Number 6159937790 Issue Date 03/2018 Page 72 / 184 Executing a Demo Test The Demo Mode executes a test (tightening operation or quality control test) by accessing the Delta Wrench from the keyboard; during the test, it is not mandatory to program Delta Wrench with DeltaQC Software.

  • Page 73: Peak

    Part Number 6159937790 Issue Date 03/2018 Page 73 / 184 5.2.2 Peak As for Track mode, Peak mode can be used to perform a very simple tightening operation in which the operator tightens the screw at the desired torque, monitoring the torque applied on the Delta Wrench display.
  • Page 74 Part Number 6159937790 Issue Date 03/2018 Page 74 / 184 Set the desired target torque value by clicking on the UP and DOWN arrows on the Delta Wrench keyboard and click OK to confirm and execute the tightening. Torque and angle The torque and angle values are shown starting from the minimum load value.

  • Page 75: Residual Torque/Angle

    Part Number 6159937790 Issue Date 03/2018 Page 75 / 184 5.2.4 Residual Torque/Angle The Residual Torque/Angle test evaluates the residual torque on a bolt, measuring the torque necessary to rotate the screw further. To get that, the residual torque is measured as the torque at the specified target angle.

  • Page 76: Residual Torque/Angle Automatic

    Part Number 6159937790 Issue Date 03/2018 Page 76 / 184 5.2.5 Residual Torque/Angle Automatic The Residual Torque/Angle Automatic test evaluates the residual torque on a joint, measuring automatically the torque necessary to rotate the screw further. After starting the “Residual Torque/Angle Automatic” test, apply torque on the joint.

  • Page 77: Vdi-Vde 2648

    Part Number 6159937790 Issue Date 03/2018 Page 77 / 184 5.2.6 VDI-VDE 2648 This option allows performing the angle test according to VDI-VDE 2648 protocol. Insert the angle threshold to start the angle measurement by adjusting the value clicking on UP and DOWN: After starting the “VDI-VDE 2648”...

  • Page 78: Pset

    Part Number 6159937790 Issue Date 03/2018 Page 78 / 184 PSET The set of parameters that controls the tightening process is contained within a so-called Pset. This section describes how to setup the Pset parameters necessary to perform a tightening. The Delta Wrench can store up to 200 Psets in its memory.
  • Page 79 Part Number 6159937790 Issue Date 03/2018 Page 79 / 184 After clicking on OK, proceed programming the Pset: Select the Control Strategy The parameters change according to the Control Strategy and the device version 79 (184) 03/2018...
  • Page 80 Part Number 6159937790 Issue Date 03/2018 Page 80 / 184 The Management area (placed in the Build area) provides also the commands to copy, paste or delete one / more Psets. To clone a Pset, select it; then click on Copy icon. Finally click on Pset (placed in the Assembly Line area) and click on Paste icon.

  • Page 81: Torque Parameters

    Part Number 6159937790 Issue Date 03/2018 Page 81 / 184 NOTE: In the lower section of the above pop-up, “Select all” button and “Unselect all” button, respectively, select all the available Psets and unselect all the Psets (after selecting them) at the same time. After selecting the Psets to be deleted, “Delete”...
  • Page 82 Part Number 6159937790 Issue Date 03/2018 Page 82 / 184 If the torque reaches this limit, the message “change screw” is shown on Change screw at the display. This parameter must be set higher that the Final Torque max value. Unit of measurement Select the desired unit.

  • Page 83: Angle Parameters

    Part Number 6159937790 Issue Date 03/2018 Page 83 / 184 Angle Parameters Angle threshold This parameter specifies the torque value from which the measure of the angle starts. Min angle Lower angle limit. Max angle Higher angle limit. Valid only for the strategies “Production: Torque + Angle” and “Quality: residual Target angle torque/angle”;...
  • Page 84 Part Number 6159937790 Issue Date 03/2018 Page 84 / 184 Set Vibration start (% / Nm / Deg) parameter in one of the following conditions: • during the creation of a new Pset • when, for a pre-existing Pset, it is necessary to change the control strategy NOTE: By default, Vibration start (%) parameter is equal to 95%.
  • Page 85 Part Number 6159937790 Issue Date 03/2018 Page 85 / 184 At the end of the test, if the tightening is OK, the Delta Wrench vibrates for three times at a specified interval (1 second). In case the tightening is NOK, the Delta Wrench vibrates at specified intervals continuously;...

  • Page 86: Time

    Part Number 6159937790 Issue Date 03/2018 Page 86 / 184 During the test, if the tightening is within the limits (Max Torque and Min Torque) the vibration is continuous. In case the tightening is out of the limits (Max Torque and Min Torque), the vibration is alternate.

  • Page 87: Batch Parameters

    Part Number 6159937790 Issue Date 03/2018 Page 87 / 184 Torque Target torque The test ends when the torque remains below the Cycle Start for more than the timeout Cycle start Time Time Abort cycle time End cycle time Before the torque reaches the Target Torque, the Abort Cycle Time is applied...

  • Page 88: Options

    Part Number 6159937790 Issue Date 03/2018 Page 88 / 184 Options Direction Select desired tightening direction between clockwise (CW) Counterclockwise (CCW). Measure Peak Select between Torque and Angle NOTE: The torque result of a tightening changes according to the tightening strategy. Refer to the paragraph “Tightening strategies” for further details.
  • Page 89 Part Number 6159937790 Issue Date 03/2018 Page 89 / 184 1. By selecting the Pset manually with the keyboard: Controller → Configuration → Source Type set to Keyboard: 2. By starting the Pset automatically inserting the end fitting tool with RFID TAG corresponding to the Pset number: Controller →...
  • Page 90 Part Number 6159937790 Issue Date 03/2018 Page 90 / 184 3. By starting the Pset automatically via WLAN: Controller → Configuration → Source Type set to WLAN: Set the Source Type as preferred and click on Store to save. If the Source type is set to Keyboard, select the Pset manually in the Pset menu from the main menu of the Delta Wrench: If the Source type is set to Keyboard and the Tag required is enabled, the Pset is selected manually by the keyboard, but it starts only if the end fitting tool with Tag identifier corresponding to...
  • Page 91 Part Number 6159937790 Issue Date 03/2018 Page 91 / 184 It is possible to view / change the Tag identifier. Insert the end fitting tool in the Delta Wrench and click on refresh to display the current value: Refresh icon To change the value, select it from the list;...

  • Page 92: Tightening Strategies

    Part Number 6159937790 Issue Date 03/2018 Page 92 / 184 The arrow indicates the direction that the tightening must follow (Clockwise or Counterclockwise). If the Pset batch size is greater than one, the batch count number is displayed on the right side of the bottom part of the screen. The first Pset of the batch is marked as 0.

  • Page 93: Production Strategies

    Part Number 6159937790 Issue Date 03/2018 Page 93 / 184 6.8.1 Production strategies Production strategies can be divided into three main categories: 1. Tightening within torque limits This is the easiest tightening method; it is enough applying the torque within the limits. 2.

  • Page 94: Torque Time

    Part Number 6159937790 Issue Date 03/2018 Page 94 / 184 3. Tightening with torque and additional angle rotation (torque + angle) The bolt is first tightened to a certain torque and then it is further tightened to a specific angle. The goal is to stress the bolt over the yield point.

  • Page 95: Torque & Angle

    Part Number 6159937790 Issue Date 03/2018 Page 95 / 184 The buzzer is activated as follows: Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value, and it increases its signal when approaching the target. At the end of the tightening operation three more beeps inform the operator of the end of the operation;...

  • Page 96: Torque + Angle

    Part Number 6159937790 Issue Date 03/2018 Page 96 / 184 Torque/angle results: If the torque/angle does not exceed the torque/angle limits, the result is taken at the torque peak or angle peak as specified in the Pset options. If the torque/angle goes over the limit, the result is taken as follow: Torque peak Torque peak Angle peak...
  • Page 97 Part Number 6159937790 Issue Date 03/2018 Page 97 / 184 6.8.1.3 Torque + Angle This strategy guides to operator in reaching the desired target angle and monitoring torque. Torque Change screw at Max. Torque Min. Torque Angle threshold Cycle start Target Min.

  • Page 98: Prevailing Torque Automatic Compensation

    Part Number 6159937790 Issue Date 03/2018 Page 98 / 184 The buzzer is activated as follows: Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value, and it increases its signal when approaching the target. At the end of the tightening operation three more beeps inform the operator of the end of the operation;...
  • Page 99 Part Number 6159937790 Issue Date 03/2018 Page 99 / 184 Drag Torque results: Once the Prevailing max angle is reached, if the Drag torque does not exceed the prevailing torque limits the strategy will continue in the second phase. If the Drag torque goes over the configured prevailing limits, this first step fails and the strategy will end with a NOK result.

  • Page 100: Quality Control Strategies

    Part Number 6159937790 Issue Date 03/2018 Page 100 / 184 The buzzer is activated as follows: Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value, and it increases its signal when approaching the target. At the end of the tightening operation three more beeps inform the operator of the end of the operation;...
  • Page 101 Part Number 6159937790 Issue Date 03/2018 Page 101 / 184 CASE A: Normally there is a rapid change of the gradient of the torque/angle function when the bolt starts moving. CASE B: Sometimes, due to high static friction built into the joint (for instance, for no lubrication, conical seat) as soon as the bolt moves the torque decreases, and the real residual torque is lower than the peak torque necessary to overcome the static friction.

  • Page 102: Residual Torque/Angle

    Part Number 6159937790 Issue Date 03/2018 Page 102 / 184 6.8.2.2 Residual Torque/Angle This strategy evaluates the residual torque on a joint, measuring the torque necessary to rotate the screw further. Torque Max Torque Residual Torque Min Torque Angle threshold Cycle start Angle Target angle...
  • Page 103 Part Number 6159937790 Issue Date 03/2018 Page 103 / 184 6.8.2.3 Residual Peak/Torque This strategy evaluates the residual torque on a joint as the peak of the torque necessary to rotate the screw further. The result of this strategy is affected by operator movement; it is important to release the torque as soon as the screw starts moving.

  • Page 104: Offline Mode

    Part Number 6159937790 Issue Date 03/2018 Page 104 / 184 OFFLINE MODE Disconnect Delta Wrench to show the Offline area Offline area The Offline mode allows the user to create Pset without a Delta Wrench connected to the PC. All the data are stored in a local database.

  • Page 105: Create A Route

    Part Number 6159937790 Issue Date 03/2018 Page 105 / 184 Create a Route When working offline, it is possible to create up to 32.000 test programs (Pset). The Delta Wrench can store up to 200 Psets. The “Route” is used to select the test programs to be transferred to the Delta Wrench.
  • Page 106 Part Number 6159937790 Issue Date 03/2018 Page 106 / 184 The following screen is shown: By default it is assigned the first Route Number available Set the Device type to Delta Wrench, select the Route Number (it is not possible to use numbers already assigned to other Psets), insert the Route Name and enter the Route Description;...
  • Page 107 Part Number 6159937790 Issue Date 03/2018 Page 107 / 184 After clicking on OK, the following screen is shown: Route data Select the Linked Psets folder to add (or delete) the Pset(s) to the Route: Psets belonging to the Route Add Pset(s) Delete Pset(s) These keys change the...
  • Page 108 Part Number 6159937790 Issue Date 03/2018 Page 108 / 184 Configure the Route as described below: Click on the icon on the right to add Pset(s) to the Route(s). Click on icon to delete an item from the Route(s). Click on Save to save the data. When adding an item to the Route, the following screen is shown: Confirm Select what to...
  • Page 109 Part Number 6159937790 Issue Date 03/2018 Page 109 / 184 The Management area (placed in the Build area) provides also the commands to copy, paste or one or more routes. To clone a route, select it; then click on Copy icon. Finally click on Route (placed in the Assembly Line area) and click on Paste icon.
  • Page 110 Part Number 6159937790 Issue Date 03/2018 Page 110 / 184 After selecting the routes to be deleted, “Delete” button (placed in the right lower corner of the following pop-up) gets active: click on it in order to delete the selected route(s). Delete button 03/2018 110 (184)

  • Page 111: Transfer A Route To The Delta Wrench

    Part Number 6159937790 Issue Date 03/2018 Page 111 / 184 Transfer a Route to the Delta Wrench Once the Route is defined in the Offline mode, click on the icon (placed on the toolbar), or select the Transfer → PC --> Device menu (refer to the paragraph “Menu list”) to transfer it to the Delta Wrench: Select the route to transfer to the...

  • Page 112: Delta Wrench Settings

    Part Number 6159937790 Issue Date 03/2018 Page 112 / 184 DELTA WRENCH SETTINGS Settings Menu on Delta Wrench The Settings menu on the Delta Wrench display is active only if enabled (refer to the paragraph “Delta Wrench Controller Setup” for further details about how to enable / disable this menu). The Diagnostic menu is explained in the paragraph “Troubleshooting Guide”...

  • Page 113: Demo Mode Unit

    Part Number 6159937790 Issue Date 03/2018 Page 113 / 184 8.1.3 Demo mode unit To set the Delta Wrench unit of measurement for the Demo Mode, select Settings → Demo Mode unit from the Delta Wrench main menu: 8.1.4 ElitBox / WiFi This item of the Settings menu changes according to the radio module installed on the Delta Wrench model.

  • Page 114: Wifi (For Models With Wlan Radio Module)

    Part Number 6159937790 Issue Date 03/2018 Page 114 / 184 Lock no communication option is enabled to save every result: once this option is enabled, the Delta Wrench is automatically locked when it is out of network coverage. In this case, no tightenings are allowed. Lock results full option is enabled to save every result: once this option is enabled, the Delta Wrench is automatically locked if 25 results (maximum) are not received by the ELITBOX / ELIKEY.

  • Page 115: Delta Wrench Controller Setup

    Part Number 6159937790 Issue Date 03/2018 Page 115 / 184 Delta Wrench Controller Setup The Controller icon (active only in Online mode) allows the user to enter the instrument settings: NOTE: The Delta Wrench must be connected to the DeltaQC to access this menu. 115 (184) 03/2018...

  • Page 116: Configuration

    Part Number 6159937790 Issue Date 03/2018 Page 116 / 184 8.2.1 Configuration By selecting the Configuration submenu, the following window is shown: 8.2.1.1 Delta Wrench name Name reported in the Assembly line area of the DeltaQC: Name 03/2018 116 (184)

  • Page 117: Delta Wrench Date And Time

    Part Number 6159937790 Issue Date 03/2018 Page 117 / 184 8.2.1.2 Delta Wrench date and time Date and time shown on the main menu of the Delta Wrench display. These date and time are associated to the tightening results and curves. Date and time Click on to align the Delta Wrench date and time to the date and time...

  • Page 118: Gyroscope Overspeed

    Part Number 6159937790 Issue Date 03/2018 Page 118 / 184 Batch count is not reset. Start the Pset to continue 8.2.1.7 Gyroscope overspeed Disabling this option, the Delta Wrench does not shown the warning message when the operator exceed the maximum angular speed during the tightening operation.

  • Page 119: Tag Identifier

    Part Number 6159937790 Issue Date 03/2018 Page 119 / 184 8.2.1.10 Tag identifier Refresh icon Tag identifier This parameter shows the number written in the RFID TAG of the end fitting tool. Click on the refresh icon on the right to refresh the parameter in case a new end fitting tool is plugged into the Delta Wrench.

  • Page 120: Wlan/Open Protocol: Number Of Results Before Wrench Lock

    Part Number 6159937790 Issue Date 03/2018 Page 120 / 184 8.2.1.13 WLAN/Open Protocol: number of results before wrench lock WLAN/Open Protocol: This option is available only for Delta Wrench provided with a WLAN number of results before radio module. wrench lock When the WLAN radio module is enabled (for further details about how to enable the WLAN radio module, refer to the chapter “WLAN Communication Protocol”), the Delta Wrench can communicate with...

  • Page 121: Information

    Part Number 6159937790 Issue Date 03/2018 Page 121 / 184 8.2.2 Information This window provides some general information about the serial number, firmware version, the Type and the Battery charge status: 8.2.3 Memory From this menu it is possible to delete the Psets, the results, the diagnostic results and the curves stored in the Delta Wrench memory: 8.2.4 WLAN settings...

  • Page 122: Statistics

    Part Number 6159937790 Issue Date 03/2018 Page 122 / 184 STATISTICS Statistics can be calculated either on the results stored into the Delta Wrench or on the results located into the database: • Database statistics: In Offline mode, click on Statistics: Open Statistics Offline mode •...
  • Page 123 Part Number 6159937790 Issue Date 03/2018 Page 123 / 184 When opening the Statistics page, the following screen is shown: Select the Measure, Test, Check and Standard type; then set the Parameters Select the General folder of this window. When offline, select Delta Wrench as device to view statistics from the results produced by the Delta Wrench;...
  • Page 124 Part Number 6159937790 Issue Date 03/2018 Page 124 / 184 Once the General page is set, select the Results page: Psets Batches of test executed with the selected Pset Results associated to the selected Batch(es) Select a Pset. Select one or more Batches containing the results of the tests executed with the selected Pset. Note that a multiple selection is allowed only for batches with same Size (shown on the column on the right).
  • Page 125 Part Number 6159937790 Issue Date 03/2018 Page 125 / 184 To select all of the results shown in the window above, right-click on one of it and select Select all: NOTE: Results with one of the following messages in the Result details column •...
  • Page 126 Part Number 6159937790 Issue Date 03/2018 Page 126 / 184 Once the three previous pages have been properly set, the statistics and reports (for the selected results) are shown in the Statistics page: The folder is selected automatically Statistics Remarks Graphs This window selects automatically the folder ISO, CNOMO, NF or Normal Distribution, according to what has been chosen previously (in the General page).
  • Page 127 Part Number 6159937790 Issue Date 03/2018 Page 127 / 184 The Capability chart shows all of the results in sequence: The Histogram shows all of the results in a histogram graph detailing how many results fall into a certain interval: Number of results that fall into the interval 127 (184)
  • Page 128 Part Number 6159937790 Issue Date 03/2018 Page 128 / 184 The Control chart shows the X,R graphs for the statistic control tests: Summary Values and test limits Remarks Corrective action(s) The summary shows all of the results with the test target and limits values (note that if a set of tests was performed in a Cm-Cmk test having batch number over ten, only the last ten results of that batch are considered).
  • Page 129 Part Number 6159937790 Issue Date 03/2018 Page 129 / 184 By selecting only one statistic control rule and not the summary, the graph shows only the relevant data: Select a rule By selecting the “Dispersion is too large” rule, the R (range) graph is shown: Range Select chart...

  • Page 130: Exporting The Graph

    Part Number 6159937790 Issue Date 03/2018 Page 130 / 184 Exporting the Graph Each graph shown above provides few commands to create/export/print the report: Click on Save to export the graph into a JPEG file, or Print to print the graph. Click on Report to create the following report: Scroll the Report for further details...

  • Page 131: Statistical Computation

    Part Number 6159937790 Issue Date 03/2018 Page 131 / 184 Statistical Computation 9.2.1 CNOMO standard E41.32.110N Instantaneous standard deviation: σ Estimated from the mean range of the samples of 5 measurements which form the population.   Where:   W = range of measurements on each sample = max.
  • Page 132 Part Number 6159937790 Issue Date 03/2018 Page 132 / 184 Standard deviation: σ         Where:    (population mean) = population value N = number of measurements of the population Corrected overall standard deviation: σ ...

  • Page 133: Iso Standard

    Part Number 6159937790 Issue Date 03/2018 Page 133 / 184 Coefficient of position and dispersion: Cpk            The station is “capable” if the CAM is higher than the “specified CAM”. The setting is correct if the Cpk is higher than the “specified Cpk”.

  • Page 134: Nf Standard E 60-181

    Part Number 6159937790 Issue Date 03/2018 Page 134 / 184 9.2.3 NF standard E 60-181  e  = estimator of the intrinsic standard deviation for each mode number, where , and k is the number of samples.   ...
  • Page 135 Part Number 6159937790 Issue Date 03/2018 Page 135 / 184 2) Calculation of b:     Where: d N-i+1 : See table below K=N/2 if N is even, and K=(N-1)/2 if N is odd 0.5150 0.4734 0.4450 0.4254 0.4096 0.3964 0.3850...

  • Page 136: Normal Distribution Test: Population Under 50 Measurements (Chi-Squared Test)

    Part Number 6159937790 Issue Date 03/2018 Page 136 / 184 3) Calculation of W: W  Could be a 5% probability that there is not a normal distribution if W is lower than W95 given in the following table: 0.881 0.905 0.918 0.927...
  • Page 137 Part Number 6159937790 Issue Date 03/2018 Page 137 / 184 4) Calculate:       Where: n = number of measurements in class i n' = theoretical number of measurements for a normal distribution     ...

  • Page 138: Q544000

    Part Number 6159937790 Issue Date 03/2018 Page 138 / 184 9.2.6 Q544000 Q544000_1990: The dispersion for the j-th group is calculated as follows:   Where: is the maximum value in the samples of the j-th group. is the minimum value in the samples of the j-th group. The average value of the W is calculated as follows: ...
  • Page 139 Part Number 6159937790 Issue Date 03/2018 Page 139 / 184 The σ is calculated as follows:    C  Where: C is given in the table above            NOTE: σ...
  • Page 140 Part Number 6159937790 Issue Date 03/2018 Page 140 / 184 The σ is calculated as follows:   Where dn is calculated from the following table based on the number of samples: 10 ÷ 16 1.128 1.693 20 ÷ 28 2.059 30 ÷...

  • Page 141: Results Viewer

    Part Number 6159937790 Issue Date 03/2018 Page 141 / 184 RESULTS VIEWER The Results Viewer function allows the user to retrieve the results from the Delta Wrench or from the database. The Delta Wrench can store up to 1000 results; when the memory is full the new results overwrite the oldest results stored.
  • Page 142 Part Number 6159937790 Issue Date 03/2018 Page 142 / 184 When clicking on the Results Viewer icon, the following screen is shown: Select/deselect all the tests Device type (in offline mode, select Delta Wrench as Device type; in online mode the Device type is set on Delta Wrench automatically) Select manually the tests...
  • Page 143 Part Number 6159937790 Issue Date 03/2018 Page 143 / 184 The Main Toolbar (refer to the above screen) allows the user to customize the Results Viewer page. Furthermore, it provides important data. The “Filters drop-down menu” (refer to the above screen), filters the results according to customer needs.
  • Page 144 Part Number 6159937790 Issue Date 03/2018 Page 144 / 184 The “Export” button (refer to the above screen) allows the user to save the results list in an Excel (.xlsx) file. Manually select the result(s) to be saved. Then click on “Export” button; the following window is shown: The File name is automatically assigned, even if it is editable according to customer needs.
  • Page 145 Part Number 6159937790 Issue Date 03/2018 Page 145 / 184 The Results Viewer page shows a group of records (organized in columns) that meet the search criteria set by the customer. The most important columns are summarized in the following table: Pset number The Pset number is defined in the Pset data.
  • Page 146 Part Number 6159937790 Issue Date 03/2018 Page 146 / 184 Result details This field explains the reason for a Not OK test. For example, the following messages can be shown: • Overload detected: during the tightening, a value higher than the maximum transducer overload is reached •...

  • Page 147: Curves Viewer

    Part Number 6159937790 Issue Date 03/2018 Page 147 / 184 CURVES VIEWER Click on the Curves Viewer icon to retrieve the curve from the Delta Wrench or from the database. The Delta Wrench can store up to 25 curves (the maximum time length allowed per each curve is equal to 30 seconds);...

  • Page 148: View One Curve

    Part Number 6159937790 Issue Date 03/2018 Page 148 / 184 11.1 View One Curve Select the curve to display by clicking on the bar placed at the top of the following screen: Toolbar Delete key Refresh key Select among 25 curves Selected curve When the Delta Wrench is connected to the DeltaQC Software (online mode), the last curve performed can be recognized due to the “(LAST)”...
  • Page 149 Part Number 6159937790 Issue Date 03/2018 Page 149 / 184 In the Curve Type, Limits and Results areas it is possible to select what to display on the graph: Select what to view on the graph Torque max. Result Torque Torque min.
  • Page 150 Part Number 6159937790 Issue Date 03/2018 Page 150 / 184 To zoom in on a section of the curve, simply select the desired area with the mouse: Right-click to navigate in Select the area to zoom in the zoom curve While zoom in, to navigate the graph right-click on the curve and move the mouse pointer on the graph.
  • Page 151 Part Number 6159937790 Issue Date 03/2018 Page 151 / 184 The curve parameters are shown on the left side: To evaluate the curve in detail, click on Show cursor to activate the cursor on the graph: Show / Hide Cursor Curve data at the cursor position Cursor...

  • Page 152: Export A Curve

    Part Number 6159937790 Issue Date 03/2018 Page 152 / 184 11.2 Export a Curve The following useful keys are available in the toolbar: This key exports the curve values in an Excel file. This key creates a Report: Toolbar Scroll the Report for further details Report The Report can be printed or exported into either Excel or PDF file by means...

  • Page 153: Curves Comparison

    Part Number 6159937790 Issue Date 03/2018 Page 153 / 184 11.3 Curves Comparison This feature overlaps the curves for a comparison of the tightening operations. Click on Compare icon to open the “comparison screen”: Curve type Select the curves to be compared Curves parameters Select the curves to be compared on the left side of the above screen (refer to the Curves list).

  • Page 154: Wlan Communication Protocol

    Part Number 6159937790 Issue Date 03/2018 Page 154 / 184 WLAN COMMUNICATION PROTOCOL The Delta Wrench can be ordered with the WLAN radio module. The WLAN radio module allows the communication with a remote device. The remote device, for example, can get information about the Delta Wrench status, or start/stop a Pset.
  • Page 155 Part Number 6159937790 Issue Date 03/2018 Page 155 / 184 The WLAN radio module must be configured by the DeltaQC. Connect the Delta Wrench to the DeltaQC and select the Controller → WLAN settings menu: The following window is shown: Enable/disable the WLAN radio module WLAN radio...
  • Page 156 Part Number 6159937790 Issue Date 03/2018 Page 156 / 184 Select the Parameters page to set the WLAN radio module parameters: TCP Server option TCP Client option At the end of data entry, At the end of data entry, store the data inserted by store the data inserted by clicking on Store key clicking on Store key...
  • Page 157 Part Number 6159937790 Issue Date 03/2018 Page 157 / 184 Select the Security page to set the WLAN radio module security type (Base settings) and to change the Advanced settings: It shows the PSK Key Security type Select the same security type as the own wireless network. According to the option chosen, set the key/user name/password in the fields enabled below.
  • Page 158 Part Number 6159937790 Issue Date 03/2018 Page 158 / 184 For example, for Certificate file field, once clicking on Browse, select clientBlm.cert.der in the relative folder. Then click on Add. Select the file 2. Click on Open 3. Click on Add Repeat the same procedure for Key file field.
  • Page 159 Part Number 6159937790 Issue Date 03/2018 Page 159 / 184 Click on Add Once both the Certificate file and Key file are upload, specify the Domain/User (in the following example, ClientBLM1). Then, click on OK. 1. Specify the Domain/User 2. Click on OK 159 (184) 03/2018...
  • Page 160 Part Number 6159937790 Issue Date 03/2018 Page 160 / 184 Finally, store the data inserted by clicking on Store key (refer to the screen below): Click on Store 03/2018 160 (184)
  • Page 161 Part Number 6159937790 Issue Date 03/2018 Page 161 / 184 At the end of data entry, store the data inserted by clicking on Store key Data rate Select the data rate. A slower value may help when the communication is not high-performance. Power mode The Sleep mode is recommended for lower power consumption.

  • Page 162: Working With Open Protocol

    Part Number 6159937790 Issue Date 03/2018 Page 162 / 184 WORKING WITH OPEN PROTOCOL NOTE: Delta Wrench minimum firmware version: 2.3a Delta Wrench Delta QC Remote PC WLAN Access Point The Open Protocol allows a remote device to interface with the Delta Wrench by means of custom- made applications.
  • Page 163 0 ÷ 1 7503 * Last trace data unsubscribe 0 ÷ 1 9999 Keep alive message 0 ÷ 1 * For further details about the marked MIDs, refer to the “Desoutter Open Protocol Manual” (Part number 6159275850). 163 (184) 03/2018...
  • Page 164 Part Number 6159937790 Issue Date 03/2018 Page 164 / 184 The supported alarms (with the relative codes) are as follows: ALARM SUPPORTED ALARM DESCRIPTION CODE → This alarm alerts the user if an angle control strategy is OP_GYRO_REQUIRED_ performed with the “Delta Wrench ONLY Torque model”. →...
  • Page 165 Part Number 6159937790 Issue Date 03/2018 Page 165 / 184 The WLAN module must be properly configured. Connect the Delta Wrench by means of the USB cable to the PC where DeltaQC software is installed. Start the DeltaQC software; then click on the “Connect” icon. After clicking on “Controller”...
  • Page 166 Part Number 6159937790 Issue Date 03/2018 Page 166 / 184 In the Parameters page, insert the network parameters in order to establish the connection between the Delta Wrench and the Open Protocol: At the end of data entry, store the data inserted by clicking on Store key SSID Enter the SSID name of the own wireless network.
  • Page 167 Part Number 6159937790 Issue Date 03/2018 Page 167 / 184 Select the Security page to set the Open Protocol radio module security type (Base settings) and to change the Advanced settings: It shows the PSK Key Security type Select the same security type as the own wireless network. According to the option chosen, set the key/user name/password in the fields enabled below.
  • Page 168 Part Number 6159937790 Issue Date 03/2018 Page 168 / 184 For example, for Certificate file field, once clicking on Browse, select clientBlm.cert.der in the relative folder. Then click on Add. 1. Select the file 2. Click on Open 3. Click on Add Repeat the same procedure for Key file field.
  • Page 169 Part Number 6159937790 Issue Date 03/2018 Page 169 / 184 3. Click on Add Once both the Certificate file and Key file are upload, specify the Domain/User (in the following example, ClientBLM1). Then, click on OK. 1. Specify the Domain/User 2.
  • Page 170 Part Number 6159937790 Issue Date 03/2018 Page 170 / 184 Finally, store the data inserted by clicking on Store key (refer to the screen below): Click on Store 03/2018 170 (184)
  • Page 171 Part Number 6159937790 Issue Date 03/2018 Page 171 / 184 At the end of data entry, store the data inserted by clicking on Store key Data rate Select the data rate. A slower value may help when the communication is not high-performance. Power mode The Sleep mode is recommended for lower power consumption.

  • Page 172: Maintenance

    Part Number 6159937790 Issue Date 03/2018 Page 172 / 184 MAINTENANCE 14.1 Yearly Calibration The Delta Wrench needs to be recalibrated once a year. Contact the customer center for calibration. 14.2 Cleaning Keep the Delta Wrench clean. It is very important to keep clean from any object the area between the Delta Wrench body and transducer shown in the following figure.

  • Page 173: Troubleshooting Guide

    Symptom Possible cause Solution Cannot enter the test menu - Transducer not connected - Contact Desoutter Service Personnel Cannot connect the DeltaQC - Cable disconnected and - Before clicking on the Connect icon, to the Delta Wrench Delta Wrench not found ensure that the USB is selected.

  • Page 174: Delta Wrench Diagnostic

    Part Number 6159937790 Issue Date 03/2018 Page 174 / 184 15.1 Delta Wrench Diagnostic The diagnostic menu makes a check of the Delta Wrench hardware. Select Diagnostic from the Settings menu to start the diagnostic procedure: The diagnostic procedure leads the user to examine the hardware of the Delta Wrench. The diagnostic procedure is interactive: simply follow the instructions given on the Delta Wrench display to complete the diagnostic.
  • Page 175 Part Number 6159937790 Issue Date 03/2018 Page 175 / 184 The following screen appears: Diagnostic Report Select a report NOTE: In case of Delta Wrench models with Buzzer, the diagnostic item “Sound” is marked as OK/NOK (depending on the related test result) while the diagnostic item “Vibration” is marked as N.A.

  • Page 176: Appendix A - Calculating Correction Coefficients For Extensions

    Part Number 6159937790 Issue Date 03/2018 Page 176 / 184 APPENDIX A – CALCULATING CORRECTION COEFFICIENTS FOR EXTENSIONS When the joint design or space limitations preclude use of standard sockets / tools, it may be necessary to use special extension spanners to fit the application. In these cases the Delta Wrench measure must be adequately compensated because the factory calibration is made for the standard arm (L) and the extension arm (E) increases the measured torque.

  • Page 177: Angle Correction Coefficient

    Part Number 6159937790 Issue Date 03/2018 Page 177 / 184 16.2 Angle Correction Coefficient When an extension is used, the angle correction coefficient allows linear compensation of extension torsion due to the torque applied. The value is expressed in degrees at the Delta Wrench capacity. To calculate the proper angle correction coefficient, the torque coefficient of the extension must be already calculated (as described above) and specified in the Pset used for calculating the angle correction coefficient.
  • Page 178 Part Number 6159937790 Issue Date 03/2018 Page 178 / 184 2. Execute the Pset: 3. Apply the target torque specified in the Pset, operating the Delta Wrench on a vise (or on static transducer): WARNING: Since for this test the Torque Correction Coefficient is set to 1, the torque applied to the vise is higher than the torque shown on the display.

  • Page 179: Correction Formulas

    Part Number 6159937790 Issue Date 03/2018 Page 179 / 184 16.3 Correction Formulas During the tightening, the torque and angle measured by the transducers are corrected to obtain the real torque and angle values that are displayed on the Delta Wrench and used in the tightening curves and results.

  • Page 180: Appendix B - Delta Wrench Factory Settings

    Part Number 6159937790 Issue Date 03/2018 Page 180 / 184 APPENDIX B – DELTA WRENCH FACTORY SETTINGS The following table details the Delta Wrench factory configuration: GENERAL → Name This field is left blank as factory settings → Language English →...

  • Page 181: Abbreviations

    Light-Emitting Diode WEEE Equipment © Copyright 2017, Desoutter All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered...
  • Page 182 (1) DECLARATION OF CONFORMITY (Fr) DECLARATION DE CONFORMITE (2) We: (3) Technical file available from EU headquarter (Fr) Nous (Fr) Dossier technique disponible auprès du siège social Ets Georges Renault Pascal Roussy, R&D Manager 38 rue Bobby Sands Ets Georges Renault 44818 Saint Herblain –...
  • Page 183 - (12) Nome e cargo do emissor: - (13) Data: ITALIANO (ITALIAN) (1) DICHIARAZIONE DI CONFORMITÀ CE - (2) La Società : DESOUTTER - (3) File tecnico disponibile dal - (4) dichiara che il(i) prodotto(i): - (5) tipo: - (6) Origine del prodotto - (7) è (sono) in conformità con le esigenze previste dalla Direttiva del Consiglio, sulle legislazioni degli Stati membri relative: - (8) alle “restrizioni dell’uso di sostanze pericolose (ROHS)”...
  • Page 184 Išdavusio asmens pavardė ir pareigos: - (13) Data: SLOVENŠČINA (SLOVENIAN) (1) IZJAVA ES O SKLADNOSTI - (2) Mi: DESOUTTER - (3) Tehnična kartoteka je na voljo - (4) izjavljamo, da je izdelek (oziroma izdelki): - (5) vrsta stroja (oziroma vrste): - (6) Izvor izdelka - (7) v skladu z zahtevami direktiv Sveta Evrope o približevanju zakonodaje držav članic glede: - (8) "strojev"...

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