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Miele professional PG 8583 Operating Instructions Manual

Laboratory glassware washer
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Operating instructions

Laboratory Glassware Washer
PG 8583
To avoid the risk of accidents or damage
to the appliance, it is essential to read
these instructions before it is installed
and used for the first time.
en - CA
M.-Nr. 10 284 330

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  • Page 1: Operating Instructions

    Operating instructions Laboratory Glassware Washer PG 8583 To avoid the risk of accidents or damage en - CA  to the appliance, it is essential to read these instructions before it is installed and used for the first time. M.-Nr. 10 284 330...

  • Page 3: Table Of Contents

    Contents Notes about these instructions.................. 7 Intended use ........................ 8 Spray pressure and spray arm monitoring ................9 User profiles ........................10 Guide to the machine ...................... 11 Overview..........................11 Control panel ........................12 LEDs in the buttons ......................13 Warning and Safety Instructions.................. 14 Symbols on the machine.....................
  • Page 4 Contents Neutralizing agent........................ 50 Refilling neutralizing agent .....................  50 Refill indicator.........................  51 Dispensing neutralizing agent .................. 51 Detergent..........................52 Refilling liquid cleaning detergent ..................  52 Refill indicator.........................  53 Dispensing liquid cleaning detergent ................ 53 Operation.......................... 54 Selecting a program ......................54 Starting a program ......................
  • Page 5 Contents Program structure........................ 90 Program header...................... 90 Program blocks ...................... 91 Opening the menu....................... 92 Resetting a program......................93 Altering a program ......................94 Allocating wash blocks.................... 95 Spray arm monitoring.....................  96 Changing water quantity .................... 98 Increasing drainage time .................... 99 Setting the concentration level..................
  • Page 6 Contents Software version........................ 136 Installation........................ 137 Installation and levelling ....................137 Building under a continuous worktop ................138 Removing the lid...................... 138 Electromagnetic compatibility ................... 139 Electrical connection ...................... 140 Equipotential bonding connection ..................140 Water connection ...................... 141 Connecting the water supply .................... 141 Connecting the water drain ....................

  • Page 7: Notes About These Instructions

    Notes about these instructions Warnings  Information which is important for safety is highlighted in a thick framed box with a warning symbol. This alerts you to the potential danger of injury to people or damage to property. Read these warning notes carefully and observe the procedural instructions and codes of practice they describe.

  • Page 8: Intended Use

    Intended use This Miele laboratory glassware washer can be used to reprocess laboratory glassware and laboratory utensils with water based media. The process includes cleaning, rinsing and drying, and disinfection where required. Due to the wide variety of laboratory glassware and laboratory utensils on the market, it may be necessary in some cases to establish whether it is suitable for reprocessing in a laboratory glassware washer.

  • Page 9: Spray Pressure And Spray Arm Monitoring

    Intended use The machine can be qualified for process validation. Spray pressure and spray arm monitoring The machine has a sensor for monitoring spray pressure in order, for example, to detect pressure fluctuations due to misloading or foam in the water circulation system. Spray pressure monitoring is set at the factory to be active in the "Cleaning"...

  • Page 10: User Profiles

    Intended use User profiles Daily operators Daily operators must be instructed in operating and loading the machine and trained regularly to guarantee safe daily use. They require knowledge of machine reprocessing of laboratory glassware and laboratory utensils. Tasks for daily routine operation are located in the Settings ...

  • Page 11: Guide To The Machine

    Guide to the machine Overview Comfort door locking mechanism Filter combination Module slot for a communication module Toe kick cover (Back, top right) On the back: Test point for performance checks – Second data plate (Top, front right; only visible with lid –...

  • Page 12: Control Panel

    Guide to the machine Control panel Button  (On/Off) For switching the machine on and off. Buttons ,  and  Program selection buttons. Can be configured. Button  (program list) For accessing the list of all programs. Display User interface and program sequence display. Arrow buttons ...

  • Page 13: Leds In The Buttons

    Guide to the machine LEDs in the buttons The buttons on the control panel have LEDs (Light Emitting Diodes) that indicate the status of the machine. Keypad Status Button  The machine is switched on. The machine is switched off. Program The respective program has been selection...

  • Page 14: Warning And Safety Instructions

    Warning and Safety Instructions This machine complies with all statutory safety requirements. Inappropriate use can, however, lead to personal injury and material damage. Read these instructions carefully before using it for the first time to avoid the risk of accidents and damage to the machine. Keep these instructions in a safe place and make sure they are available at all times to any user of the machine.
  • Page 15 Warning and Safety Instructions  A damaged or leaking machine is dangerous and poses a safety hazard. Immediately disconnect the machine at the power switch and contact the Miele Service Department.  Personnel operating the machine should be trained on a regular basis.
  • Page 16 Warning and Safety Instructions  Should personnel accidentally come into contact with toxic vapours or processing chemicals, consult the manufacturer's safety data sheets for emergency procedures.  Always allow wash carts, baskets, modules, inserts, and loads to cool down before unloading. Any water remaining in concave items could still be very hot.
  • Page 17 Warning and Safety Instructions  Pre-treating (e.g. with cleaning agents or disinfectants), some types of soiling and the interaction of certain process chemicals can cause foaming. Foam can have an adverse effect on the cleaning and disinfection results obtained.  The process must be set so that no foam escapes the wash compartment.
  • Page 18 Warning and Safety Instructions  The amount of residual solvents and acids on items going into the cabinet should be minimal. There should be no more than a trace of any solvents with a flash point of below 21°C.  Chloride solutions, in particular hydrochloric acid, must not be placed in the cabinet.

  • Page 19: Symbols On The Machine

    Warning and Safety Instructions Symbols on the machine Warning: Observe the operating instructions! Warning: Danger of electric shock! Disposing of your old appliance  Please note that the machine may have contamination from blood, bodily fluids, pathogenic germs, facultative pathogenic germs, genetically modified material etc.

  • Page 20: Operation

    Operation Control panel The machine is operated exclusively by the buttons located on the stainless steel surfaces either side of the display. The display is not a touch screen. A light touch on the relevant button is sufficient to operate the functions.

  • Page 21: Switching On

    Press the  button until the LED on the keypad lights up.  After that, the display will show the following, for example: PG 8583 As soon as the machine is ready for operation, the display changes to show the last selected program, e.g.:...

  • Page 22: User Interface In The Display

    Operation User interface in the display The user interface of the machine is controlled by menus. The menus are displayed in a 3-line display on the control panel. The name of the menu (top line) and up to two options are shown. The currently selected option is highlighted, e.g.

  • Page 23: Settings In The Menu

    Operation Settings in the menu All menu descriptions in these operating instructions are structured as follows: Input procedure The input procedure describes the complete sequence required to reach a particular menu level. The menu options shown must be selected individually using the arrow buttons and then confirmed with ...

  • Page 24: Symbols In The Display

    Operation Symbols in the display  Navigation arrows If a menu consists of more than two options, two navigation arrows are shown at the side of the menu options. Settings  Language  Date Use the  and  arrow buttons on the control panel to navigate through the menu.

  • Page 25: Commissioning

    Commissioning Installation and connection Before commissioning the machine must be securely installed, and the water inlet and drain hoses and the mains cable correctly connected. See "Installation", "Plumbing connections" and "Electrical connection" and the installation plan supplied. Procedure During commissioning a set procedure is followed which must not be interrupted.
  • Page 26 Commissioning Selecting the The menu for selecting the date format will then appear. date format Date format DD:MM:YY MM:DD:YY – = Day – = Month, and – = Year. Use the  and  arrow buttons to select the date format you want ...
  • Page 27 Commissioning Setting the water The menu for setting the water hardness will then appear. hardness level Water hardness gr/gal (0 - 70 gr/gal ) The bottom line of the display shows the possible input range. Water hardness input values can be found in the chart in "Water softener/ Settings chart".
  • Page 28 Commissioning Commissioning Commissioning is completed when the following message is completed displayed. Set up successful Confirm the message with OK.  The machine is now ready for use. Universal Temperature 75 °C Duration 1:30 After commissioning every program starts with reactivation of the water softener.

  • Page 29: Opening And Closing The Door

    Opening and closing the door Electronic door locking The machine is equipped with a Comfort door lock. When the door is closed, the Comfort door lock automatically pulls the door into the correct position, electronically locking the door. Opening the door An electronically locked door can only be opened if: –...

  • Page 30: Opening The Door Using The Emergency Release

    Opening and closing the door Opening the door using the emergency release The emergency release may only be used when it is no longer possible to open the door normally, e.g. in the event of a power cut.  If the emergency release is operated during a program cycle, hot water and process chemicals can escape.

  • Page 31: Water Softener

    Water softener Water hardness In order to achieve good cleaning results, the machine needs to operate with soft (low in calcium) water. Hard water results in the build-up of calcium deposits on the load and the machine. Tap water with a hardness level higher than 4 gr/gal must be softened.

  • Page 32: Setting The Water Hardness Level

    Water softener Setting the water hardness level Water hardness can be set between 0 - 70 gr/gal. Open the menu as follows:  Button        Additional settings Water hardness           Water hardness gr/gal (0 - 70 gr/gal ) The bottom line of the display shows the possible input range. Water hardness input values can be found in the chart on the next page.
  • Page 33 Water softener Settings table gr/gal mmol/l Display gr/gal mmol/l Display CaCO 3 CaCO 3   0     0   0   0   650   6.5   1   20   1   670   6.7   2   40   2   680   6.8   3   50   3   700   7.0   4   70   4   720   7.2   5   90   5...

  • Page 34: Filling The Salt Reservoir

    Use only special, coarse-grained reactivation salt with a granule size of approx. 1 - 4 mm. Suitable water softener salt is available from Miele Professional. Do not under any circumstances use other types of salt such as table salt, agricultural or gritting salt. These may contain insoluble additives which can impair the functioning of the water softener.
  • Page 35 Water softener  Do not fill the reservoir with water. The reservoir could overflow when filled with salt. Add salt only until the funnel of the salt reservoir is full, so that it  can close properly. Do not add more than 2kg of salt. As the salt reservoir is being filled, displaced water (saline solution) may run out.

  • Page 36: Add Salt Reminder

    Water softener Add salt reminder If the salt level in the reservoir is low, the following reminder will appear: Refill salt Confirm the message with the OK button and  fill the reservoir as described.  When the message first appears, there may be sufficient salt for a further program, depending on the water hardness level set.

  • Page 37: Application Technology

    Application technology Wash carts, baskets, modules and inserts This machine can be equipped with an upper and lower basket or a wash cart which can be fitted with different inserts and modules or exchanged for special accessories depending on the items to be washed.

  • Page 38: Upper Basket Height Adjustment

    Application technology Upper basket height adjustment Height-adjustable upper baskets can be adjusted between three positions with 2 cm between each position to accommodate items of different heights. To adjust the height, the brackets with rollers on the sides of the upper basket and the water connector at the back of the basket have to be moved.
  • Page 39 Application technology ... middle position: Move the roller brackets on both sides to the middle position and  secure them firmly. Position the stainless steel plate over the openings in the water  supply pipe so that one of the outer openings is covered. Secure the stainless steel plate at the top or bottom with 2 screws.

  • Page 40: Loading The Machine

    Application technology Loading the machine  Only items which have been declared by their manufacturer as suitable for machine reprocessing may be processed. The manufacturer's specific reprocessing instructions must be observed. Special injector nozzles, irrigation sleeves or adapters may be required for appropriate internal cleaning, depending on the load.
  • Page 41 Application technology Preparing the Empty all items before loading into the machine (pay particular  load attention to relevant regulations). Remove non-water soluble residues such as paint, adhesives and  polymer compounds using appropriate solvents. Rinse wash load items which have been in contact with solvents, ...
  • Page 42 Application technology Carry out a visual check before starting a program: – Is everything correctly loaded/connected for cleaning? – Was the recommended loading template followed? – Can the lumen / narrow sections of hollow items be accessed by the wash fluid? –...
  • Page 43 Application technology Wash load..wide necked Wash load items with wide necks, e.g. beakers, wide necked Erlenmeyer flasks and petri dishes, or cylindrical items, e.g. test tubes, can be cleaned inside and out by rotating spray arms. To do this the wash load is positioned in full, half or quarter inserts and placed in an empty lower basket or upper basket with a spray arm.

  • Page 44: Chemical Processes And Technology

    Chemical processes and technology In this section you will find a description of the causes of common chemical reactions which can occur between different types of soiling, processing chemicals and the components of the machine, along with their remedies as necessary. This section is intended as a guide.
  • Page 45 Chemical processes and technology Connected process chemicals Problem How to resolve it The ingredients in process chemicals have – Only use process chemicals supplied and a strong influence on the longevity and approved by Miele in this machine. The functionality (throughput) of the dispensing instructions and recommendations of the system.
  • Page 46 Chemical processes and technology Connected process chemicals Problem How to resolve it De-foaming agents, particularly silicone- based de-foaming agents, can cause the following: – De-foaming agents should be used in – deposits to build up in the wash cabinet, exceptional cases only, for instance when –...
  • Page 47 Chemical processes and technology Soiling Problem How to resolve it The following substances can cause – Thoroughly rinse items in water corrosion of the stainless steel in the wash beforehand. cabinet and the accessories: – Put the drip-dry items to be washed into –...

  • Page 48: Adding And Dispensing Process Chemicals

    Contact Miele for information about suitable process chemicals. Highly viscous (thick) process chemicals can affect the dispenser monitoring and lead to inaccurate data. In this instance please contact Miele Professional Service for advice. Dispensing systems The machine is equipped with a number of internal dispensing systems for process chemicals: –...

  • Page 49: Dos Modules

    Adding and dispensing process chemicals DOS modules If required, up to two additional, external dispensing modules (DOS modules) for liquid process chemicals can be fitted retrospectively. External DOS modules are fitted by Miele Service. Internal dispensing systems cannot be retrospectively fitted. Connecting DOS modules are supplied with their own installation instructions.

  • Page 50: Neutralizing Agent

    Adding and dispensing process chemicals Neutralizing agent Neutralizing agent (pH setting: acidic) neutralizes any residues of alkaline cleaning agents on the surface of the load and protects the wash chamber from deposits and discoloration. Rinse Neutralizing agent is dispensed automatically in the phase after the main wash (see Program charts).

  • Page 51: Refill Indicator

    Adding and dispensing process chemicals Checking Check consumption regularly by checking the fill levels in the supply consumption containers and replace containers in good time to avoid the dispensing system being sucked completely dry. DOS 3 Refill indicator When the fill level is low in the supply container for neutralizing agent you are reminded to refill it.

  • Page 52: Detergent

    Adding and dispensing process chemicals Detergent  Only use cleaning detergent which is suitable for this type of machine. Consult Miele for available detergents from Miele. Do not use detergent for domestic dishwashers. The machine is designed exclusively for use with liquid cleaning detergent.

  • Page 53: Refill Indicator

    Adding and dispensing process chemicals DOS 1 Refill indicator When the fill level is low in the supply container for liquid cleaning detergent you are reminded to replenish it. Refill DOS Confirm the message shown with OK and  refill the liquid cleaning detergent as described. ...

  • Page 54: Operation

    Operation Selecting a program Select a program using program selection buttons ,  or ... using the  program selector . buttons Press the  button and ... from the  program list use the  and  arrow buttons to highlight a program and confirm ...
  • Page 55 Operation Setting the start Select a program.  time Press the OK button before starting the program.  Start time Use the arrow buttons  (higher) and  (lower) to set the hours and  confirm your selection with the OK button. When the OK button is pressed, the display jumps automatically to the next input position.

  • Page 56: Drying Assistance

    Operation Drying assistance The additional "Drying assistance" function accelerates the drying process at the end of the program. If drying assistance has been activated, the door will automatically open a few centimetres at the end of the program to release steam from the cabinet.

  • Page 57: Program Sequence Indicator

    Operation Program sequence indicator After the program has started, the program sequence can be followed in the display. Universal Main wash 1 Time left Top line – Program name. The following parameters can be checked using the arrow buttons  Middle line and : Main wash 1...

  • Page 58: Cancelling A Program

    Operation Cancelling a program  If a program is cancelled, the items in the machine must be reprocessed again.  Be careful when opening the door. The wash load could be hot. Danger of scalding, burning and chemical burns. Program The program stops and an error message appears in the display.

  • Page 59: Settings

    Settings  Settings  The structure of the menu is shown below. The menu incorporates all relevant functions to support daily routine tasks. In the structure overview all options which can be permanently selected have boxes  beside them. Factory settings are indicated by a tick .

  • Page 60: Delay Start

    Settings  Delay start This setting must be activated for Delay start to be available for use. Open the menu as follows:  Button        Settings  Delay start           Delay start – Delay start is deactivated. – Delay start is activated and can be used for all programs. Select an option using the ...

  • Page 61: Drying

    Settings  Drying The drying function can be preset or deactivated for all programs with a drying phase (see Program charts). The additional "Drying assistance" function accelerates the drying process at the end of the program. If drying assistance has been activated, the door will automatically open a few centimetres at the end of the program to release steam from the cabinet.

  • Page 62: Dos Venting

    Settings  DOS venting The dispensing system for liquid process chemicals can only dispense reliably if the system has been purged of air. The DOS system must only be vented: – if the dispensing system is being used for the first time, –...

  • Page 63: Language

    Settings  Language  The language set will be used in the display. Open the menu as follows:  Button        Settings  Language            The flag symbol  after the Settings  Language  menu options acts as a guide if a language which you do not understand has already been set before.

  • Page 64: Date

    Settings  Date The date is required e.g. for process documentation. The date format and the current date have to be set. Select the date The selected date format appears in the display and in the process format documentation. Open the menu as follows: ...
  • Page 65 Settings  Setting the date The current date will be set in the selected date format. Open the menu as follows:  Button        Settings  Date                         Date Use the arrow buttons  (higher) and  (lower) to set the day/ ...

  • Page 66: Time Of Day

    Settings  Time of day The time of day is required for process documentation, Delay start, the machine log book and the display. The date format and the current time of day have to be set. There is no automatic adjustment between summer time (daylight savings) and winter time.
  • Page 67 Settings  Set the time of To set the format for the time of day: Open the menu as follows:  Button        Settings  Time of day                         Time of day Use the arrow buttons  (higher) and  (lower) to set the hours and ...
  • Page 68 Settings  Display The time of day can, if required, be displayed when the machine is switched off. Open the menu as follows:  Button  Settings        Time of day                         Display Display Do not display – Time of day is constantly displayed when the machine is switched off.

  • Page 69: Volume

    Settings  Volume A buzzer which is integrated into the control panel can give an acoustic signal in the following situations: – When buttons are pressed (keypad tone) – End of program – System messages (information) Open the menu as follows: ...

  • Page 70: Additional Settings

    Additional settings Additional settings menu incorporates all administrative processes and settings. Additional settings menu can only be accessed by using a PIN code. The standard PIN code is "8000" and can be changed to a custom 4-digit code. If you do not have the PIN code, contact a user with appropriate access rights or cancel the process using the ...
  • Page 71 Additional settings Move program     Universal          Standard          Intensive              Dispensing system DOS_         Active             Inactive             Priming DOS system             Concentration             Change name             Test program             Laboratory         Validation             Interface         Ethernet            ...

  • Page 72: Pin Code

    Additional settings PIN code Additional settings menu incorporates relevant functions and system settings which require an enhanced knowledge of machine reprocessing. Access to the menu can therefore be protected by a four digit PIN code. The standard PIN code is "8000" and can be changed to a custom 4-digit code.

  • Page 73: Entering The Pin Code

    Additional settings To block A program which is already running should only be cancelled if strictly cancellation of a necessary, e.g. if the wash load is moving about significantly. Access program to the option of cancelling a program can be blocked using the PIN code.
  • Page 74 Additional settings Change the PIN The code consists of a four digit number and is set by the user. Each code digit can be programmed freely between 0 and 9.  When a new PIN code is entered, the old code is overwritten and is permanently deleted.

  • Page 75: Log Book

    Additional settings Log book The entire life cycle of the machine, including consumption data for water and process chemicals, as well as operating hours and program cycles are recorded in the log book. Miele Service can also use the log to calculate a recommendation for service intervals.

  • Page 76: Report

    Additional settings Report You can choose between two different report formats of process reports for the purpose of archiving. More information on selecting these can be found in "Process documentation". Temperature unit During a program the temperature display is refreshed every 2 to 5 seconds depending on the program stage.

  • Page 77: Program Release

    Additional settings Program release It is possible to block access to individual programs. Blocked programs are not available for selection, so for example it can be ensured that only validated programs are used. Open the menu as follows:  Button  Additional settings      ...

  • Page 78: Moving A Program: Allocating Program Selection Buttons

    Additional settings Moving a program: allocating program selection buttons You can sort the program selection list to suit your requirements and therefore also allocate the program selection buttons ,  and . Open the menu as follows:  Button       ...

  • Page 79: Dispensing Systems

    Additional settings Dispensing systems Up to two process chemicals can be dispensed in each wash block. Using the following menu you can activate and vent the dispensing system, change the name if necessary and set the dispensing concentration for all programs. Activating Individual dispensing systems can be activated or deactivated for all dispensing...

  • Page 80: Dos Venting

    Additional settings DOS venting The dispensing system for liquid process chemicals can only dispense reliably if the system has been purged of air. The DOS system must only be vented: – if the dispensing system is being used for the first time, –...
  • Page 81 Additional settings Setting the Dispensing concentration for liquid process chemicals, e.g. in the dispensing case of a change of process chemicals, can be adjusted for all concentration for programs at once. liquid agents Dispensing concentration must be set in accordance with the manufacturer's instructions or with the required processing result.

  • Page 82: Test Program

    Additional settings DOS1 Renaming a If required the name of the dispensing system " " etc. can be dispensing DOS1 cleaning agent extended to include additional information e.g. " ". system The name "DOS" and the accompanying number cannot be changed. Document all changes of factory settings in case of a subsequent Service call.

  • Page 83: Interface

    Additional settings Interface With Miele machines, cleaning processes can be documented. To enable this, Miele machines are equipped with a module slot on the back to take a Miele communication module. The communication module is available from Miele and comes with its own operating instructions.
  • Page 84 Additional settings Configuring the  The interface must only be configured by suitably qualified and interface competent persons. Open the menu as follows:  Button  Additional settings       Interface           Interface Ethernet RS232 Ethernet – Configuration of an Ethernet interface. RS232 –...
  • Page 85 Additional settings Ethernet – Status Active Inactive Connection status displayed ( DHCP – The Ethernet interface can either be implemented via a Dynamic Host Configuration Protocol (DHCP) or by setting the following parameters: IP address – Subnet mask – Standard gateway –...

  • Page 86: Water Hardness

    Additional settings Water hardness You can use this menu to set the water softener to the water hardness of the mains supply. For more information see "Water softener". Display: Temperature The wash cabinet temperature can be viewed during a program. Either the current actual temperature or the required temperature which has been preset for the current wash block is displayed.

  • Page 87: Display: Brightness And Contrast

    Additional settings Display: brightness and contrast You can use this menu to adjust the brightness and contrast of the display. Open the menu as follows:  Button  Additional settings       Display           Display Contrast Brightness – Contrast Set the contrast. –...

  • Page 88: Switch Off After (Auto-Off Function)

    Additional settings Switch off after (Auto-Off function) If the machine has not been used for a specific duration, it switches itself off automatically. Automatic switch-off can be optionally activated and deactivated. Open the menu as follows:  Button        Additional settings Switch off after          ...

  • Page 89: Factory Default

    Additional settings Factory default All parameters which have been altered can be reset to their default settings. Control parameters and program settings are reset separately. Open the menu as follows:  Button        Additional settings Factory default           Reset              ...

  • Page 90: Program Settings

    Program settings Adjusting program settings The program settings should be adjusted to suit technical requirements and the load. Additional specialist knowledge is required to alter program settings and this should therefore be undertaken only by experienced users or by Miele Service. Changing program parameters on a validated machine will necessitate a renewed performance validation.

  • Page 91: Program Blocks

    Program settings Program blocks Wash block sequence is predefined and is the same as in the program chart (see "Program chart"). – Pre-wash 1 Pre-washing removes coarse soiling and foam-building substances. – Main wash 1 Depending on the wash load, cleaning generally occurs at temperatures between 50°C and 85°C (104 - 140°F) with the addition of an appropriate cleaning detergents.

  • Page 92: Opening The Menu

    Program settings Opening the menu The menu for program settings is locked for users by factory default. If required this can be released by Miele Service. Open the menu as follows:  Button  Additional settings                 Program settings Program settings Change program Reset program...

  • Page 93: Resetting A Program

    Program settings Resetting a program Programs can be individually reset to factory default. Programs stored on a free memory location are irretrievably deleted.    ... Program settings           Reset program               All programs are then listed in the display. Use the  and  arrow buttons to select the program and confirm ...

  • Page 94: Altering A Program

    Program settings Altering a program You can alter all parameters which are identified as changeable in the program charts. Other settings can only be altered by Miele Service. A program setting is altered in two steps: – First the wash blocks must be reallocated to the program or the existing allocation confirmed again.

  • Page 95: Allocating Wash Blocks

    Program settings Allocating wash For every program change the wash blocks must first be allocated. blocks Universal Accept Pre-wash 1 Allocation is by multiple choice. A box is shown next to all wash blocks in the display. If a wash block is allocated to the program, there is a tick ...
  • Page 96 Program settings Spray arm The cleaning result depends on the wash water reaching all surfaces monitoring and cavities of the wash load. To do this the wash water is distributed throughout the wash cabinet by the rotation of the spray arms of the machine, baskets and wash carts.

  • Page 97: Spray Arm Monitoring

    Program settings Switching on Spray arm monitoring is switched on and off globally for all wash spray arm blocks. monitoring    ... Spray arm monitoring           Spray arm monitoring Off for basket – Spray arm monitoring is switched off. Off for basket –...

  • Page 98: Changing Water Quantity

    Program settings Changing water Increasing the water level is advisable if a large amount of water quantity clings to items due to the structure of the wash load or if a heavy build-up of foam might occur due to the type of soiling (e.g. blood) and the process chemicals used.

  • Page 99: Increasing Drainage Time

    Program settings Increasing If there is still water remaining in the wash cabinet at the end of a drainage time wash block, because e.g. the on-site drainage system is inadequate, the following error message will be displayed to enable water to be drained out of the wash cabinet within the designated time: Check drainage In this case, the drainage time can be increased.

  • Page 100: Setting The Concentration Level

    Program settings Setting the Up to two process chemicals can be dispensed in each wash block. concentration It is also possible to use the same dispensing system twice. level  Dosage 1 Dosage 2 Dispensing system               Dispensing system DOS 1 ... DOS ...

  • Page 101: Set Wash Block Temperature

    Program settings Set wash block The wash block temperature is reached by heating up the wash temperature water. The temperature must be suited to the requirements of the task. At temperatures over 55°C, protein denaturing occurs which can cause the soiling to fix. Infection prevention requirements must be observed as appropriate.
  • Page 102 Program settings Setting the The holding time is the duration in which the wash block temperature holding time is kept constant.    ... Holding time           Holding time (0 - 15 The duration can be set in 1 minute increments. The possible range is shown in the bottom line.

  • Page 103: Drying Assistance

    Program settings Drying assistance The additional "Drying assistance" function accelerates the drying process at the end of the program. If drying assistance has been activated, the door will automatically open a few centimetres at the end of the program to release steam from the cabinet.
  • Page 104 Program settings Drying time At the end of the cooling down phase the door lock releases and the door opens slightly allowing any residual moisture and heat in the cabinet to dissipate. The door then unlocks and can be opened before the drying phase has finished.

  • Page 105: Process Documentation

    Process documentation Documenting processes Processes are documented per cycle. Required and actual values are always recorded. During a program sequence the following data is recorded, among other things: – Machine type and serial no. – Date – Program start and program name –...
  • Page 106 Process documentation Communication module for external archiving A module slot is integrated into the back of the machine for a Miele communication module for permanent archiving of cycle reports. The module enables the installation of an Ethernet interface for documentation via documentation software or a RS-232 interface to connect a report printer.
  • Page 107 Process documentation Process documentation using a report printer (option) Process reports are printed via a directly connected report printer and archived on paper. Graphic representations are not included. An XKM RS232 10 Med communication module is required for direct connection. Report formats You can choose from two different report formats for paper archiving: –...

  • Page 108: Retrospective Output Of Cycle Reports

    Process documentation Retrospective output of cycle reports Internally stored reports can be output retrospectively from the machine. External software Data can be retrieved directly via the process documentation software using an existing network connection. It is not necessary to input entries at the machine itself. Report printer The following options are available for printing reports retrospectively.

  • Page 109: Maintenance

    Maintenance Service The machine should be serviced every 1000 hours of operation, or at least once a year by Miele Service. Maintenance covers the following: – electrical integrity – Door mechanism and door seal – Any screw connections and connectors in the wash cabinet –...

  • Page 110: Routine Checks

    Maintenance Routine checks Before each day's use, the operator must conduct a series of routine checks. A routine checklist is supplied with the machine. The following items must be checked: – All filters in the wash cabinet – The spray arms in the machine and on any wash carts or baskets –...
  • Page 111 Maintenance Press the catches towards each other and pull the coarse filter  upwards to remove it. Remove the fine filter which sits loosely between the coarse filter  and the microfine filter. Remove the flat filter last.  Clean the filters. ...

  • Page 112: Cleaning The Spray Arms

    Maintenance Cleaning the spray arms The spray arms can become blocked, especially if the filters are not inserted correctly in the wash cabinet. This can cause coarse particles of soiling to get into the wash fluid circulation. The spray arms must be visually checked daily for any soiling. To do this remove the wash carts and the baskets.
  • Page 113 Maintenance Use a pointed object to push particles into the spray arm.  Rinse the spray arm thoroughly under running water.   Do not allow any magnetic objects or wash items to stick to the magnets on the spray arms. Any metallic objects on the magnets can cause a false reading of spray arm rotation speed.

  • Page 114: Cleaning The Machine

    Maintenance Cleaning the machine  Never clean the machine or surrounding area with a water hose or a pressure washer.  Do not use cleaning agents containing ammonia or thinners on stainless steel surfaces! These agents can damage the surface material. Cleaning the Do not use any abrasive materials or general-purpose cleaners to control panel...

  • Page 115: Checking Wash Carts, Baskets, Modules And Inserts

    Maintenance Checking wash carts, baskets, modules and inserts Wash carts, baskets, modules and inserts should be checked daily to make sure they are functioning correctly. The machine is supplied with a check list. Check the following points: – Are the wash cart or basket rollers in good condition, and are they securely attached to their wash carts or baskets? –...

  • Page 116: Performance Check

    Maintenance Performance check Adequate processing performance must be regularly confirmed by the user. Test point for On the top of the machine, at the front right under the lid or worktop measuring is the test point for validation purposes. To gain access to this the lid sensors of the machine must be removed or the machine must be pulled out from under the worktop.
  • Page 117 Maintenance Test programs There are various programs for testing cleaning performance in the course of routine testing. The test programs are not independent processing programs, but additional functions which can be activated before the start of any processing program. The test programs interrupt the program sequence automatically at specified points for 30 seconds.
  • Page 118 Maintenance Activating a test Test programs are valid for only one program sequence each time. A program test program must be selected again for further tests. Open the menu as follows:  Button  Additional settings       Test program           Test program Laboratory –...

  • Page 119: Problem Solving Guide

    Problem solving guide The following guide may help you to find the reason for a fault, and to correct it. You should, however, note the following:  Repairs may only be carried out by Miele Service. Repairs and other work by unqualified persons could be dangerous for the user. To avoid unnecessary service call-outs, check that the fault has not been caused by incorrect operation when an error message first appears.

  • Page 120: Dispensing / Dispensing Systems

    Problem solving guide Dispensing / Dispensing systems  Caution when handling process chemicals. For all process chemicals, the process chemical manufacturer's safety instructions as given on their safety data sheets must be observed. Problem Possible cause and remedy Refill DOS During a program sequence a low level of liquid process chemical in a container has been identified.
  • Page 121 Contact Miele Service if there are leaks in the dispensing hose or a fault with the suction lance. Highly viscous (thick) process chemicals can affect the dispenser monitoring and lead to inaccurate data. In this instance please contact Miele Professional Service for advice.

  • Page 122: Insufficient Salt / Water Softener

    Problem solving guide Insufficient salt / Water softener Problem Possible cause and remedy Refill salt Salt is running low in the water softener. Refill the reactivation salt before starting the next  program. Machine locking soon Salt in the water softener is completely used up and Insufficient salt reactivation is no longer possible.

  • Page 123: Cancel With Fault Code

    Problem solving guide Cancel with fault code Fault XXX If a program is cancelled and a fault code appears, e.g. (whereby XXX represents a number), there could be a serious technical fault. In the event of a program being cancelled and a fault number being shown: Switch the machine off using the ...
  • Page 124 Problem solving guide Problem Possible cause and remedy Fault 440 The float switch in the base of the machine has not been activated. The switch might be blocked. Remove the filter combination.  Check the float switch to make sure it moves freely. The ...

  • Page 125: Process-Related Faults And Messages

    Problem solving guide Process-related faults and messages Problem Possible cause and remedy Drying during program Drying cannot be selected at the start of a program deactivated because drying is not available for the selected program. Start the program without drying. ...

  • Page 126: Door

    Slamming the door can result in problems with the Comfort door lock. Open and close the door.  If the same message appears again: Contact Miele Professional Service.  Warning! Cabinet hot. Open When the  button is pressed, the temperature in the anyway? wash cabinet is over 70°C.

  • Page 127: Unsatisfactory Cleaning And Corrosion

    Problem solving guide Unsatisfactory cleaning and corrosion. Problem Possible cause and remedy There are white deposits The water softener is set too low. on the wash load. Set the water softener to the correct water hardness.  There is no salt in the salt reservoir. Refill with reactivation salt.
  • Page 128 Problem solving guide Problem Possible cause and remedy Items made of glass are The items are not suitable for machine reprocessing. showing signs of Only use items which are declared by their manufacturer  corrosion. as suitable for machine reprocessing. Neutralization has not taken place during the program.

  • Page 129: Spray Arm Monitoring / Wash Pressure

    Problem solving guide Spray arm monitoring / Wash pressure Problem Possible cause and remedy Spray arm monitoring - upper The rotation speed set has not been reached because... wash cabinet: Spray arm - ... items are obstructing the machine or basket spray blocked or excessive foaming arms.

  • Page 130: Water Inlet And Drainage

    Problem solving guide Water inlet and drainage Problem Possible cause and remedy Check water intake One or more taps are turned off. Turn on the taps.  There was insufficient water in the machine. Clean the water intake filters.  Turn on the taps fully.

  • Page 131: Noises

    Problem solving guide Noises Problem Possible cause and remedy Knocking noise in the One or more spray arms are knocking against the wash wash cabinet. load. Cancel the program. To do this follow the instructions in  "Cancelling a program". Arrange the wash load so it cannot obstruct the spray ...

  • Page 132: Printer / Serial Interface

    Problem solving guide Printer / Serial interface Problem Possible cause and remedy Serial printer fault: no paper The printer has run out of paper. Replenish the paper.  Serial printer fault: offline The machine cannot connect to the printer. Switch the printer on. ...

  • Page 133: Maintenance

    Maintenance Cleaning the drain pump and non-return valve If water has not pumped away at the end of a program there may be a foreign object in the drain pump or blocking the non-return valve. Take the filter combination out of the wash cabinet (see ...

  • Page 134: Clean The Water Intake Filters

    Maintenance Clean the water intake filters Filters are incorporated into the water inlet connection on the hose to protect the water inlet valve. If these filters get dirty they must be cleaned as otherwise too little water will flow into the wash cabinet. ...

  • Page 135: After Sales Service

    Contact details can be found at the end of this manual. When contacting Miele Professional Service, please quote the model number and serial number of your machine. These are shown on the data plates: one on the side of the door and another on the back of the machine.

  • Page 136: Software Version

    After sales service Software version When contacting Miele Professional Service you may need the version number of individual components of control software. These can be called up as follows: Open the menu as follows:  Button        Additional settings Software version          ...

  • Page 137: Installation

    Installation Installation and levelling Please refer to the installation diagram provided.  In order to reduce the risk of water damage, the area around the machine should be limited to furniture and fittings that are designed for use in commercial environments. The machine must be stable and horizontal.

  • Page 138: Building Under A Continuous Worktop

    Installation Building under a continuous worktop Removing the To build the machine under a continuous worktop the lid must be removed as follows: Unscrew both securing screws from the lid at the back of the  machine. Open the door. ...

  • Page 139: Electromagnetic Compatibility

    Installation Cover plate / A cover plate/worktop protector is available from Miele and may be Worktop advisable, depending on building-in location. protector The cover plate protects the lower edge of the worktop from steam damage. Electromagnetic compatibility The machine has been tested for electromagnetic compatibility in accordance with EN 61326-1 and is suitable for operation in commercial environments, such as hospitals, medical practices and laboratories and other similar environments which are connected to...

  • Page 140: Electrical Connection

    Electrical connection  All electrical work must be carried out by a suitably qualified electrician in accordance with local and national safety regulations. – The electrical installation must be in compliance with current local and national safety regulations. – The plug connection must comply with national regulations, the socket must be accessible after the machine has been installed.

  • Page 141: Water Connection

    Water connection Connecting the water supply  Water from the wash cabinet must not be consumed. – The machine must be connected to the water supply in strict accordance with current local and national water authority regulations. – The water supply must at least meet the standards for drinking water.
  • Page 142 Water connection – The inlet hose is approx. 1.7 m long (5.5 ft) terminating in a ¾" female garden hose thread. On no account may the inlet filter be removed. – Install the filter (supplied in accessory pack) between the stopcock valve and the inlet hose.
  • Page 143 Water connection Pressurized DI Depending on the version, the machine can be connected to water connection pressurized DI water with a pressure between 30 - 1,000 kPa (4.4 - ( 30 - 1,000 kPa) - 145 psi). If the water pressure is below 200 kPa (29 psi) the water depending on intake time will be automatically increased.

  • Page 144: Connecting The Water Drain

    Water connection Connecting the water drain – A non-return valve is incorporated into the drain system in the machine to prevent drainage water flowing back into the machine via the drain hose. – The machine drainage hose should be connected to a separate drain for the machine only.

  • Page 145: Technical Data

    Technical data Imperial Metric Height with machine lid 32 7/8" 835 mm Height without machine lid 32 5/16" 820 mm Width 23 9/16" 598 mm Depth 23 9/16" 598 mm Depth with door open 47 1/4" 1,200 mm Wash cabinet dimensions height: 20 9/16"...

  • Page 146: Program Guide

    Program guide Free memory New program name: Application Programmable program for special applications. Please contact Miele Service to have the program set up. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters...
  • Page 147 Program guide Cleaning Rinse Final rinse  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent DOS 3 = neutralizing agent...

  • Page 148: Free Memory

    Program guide Free memory New program name: Application Programmable program for special applications. Please contact Miele Service to have the program set up. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters...
  • Page 149 Program guide Cleaning Rinse Final rinse  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent DOS 3 = neutralizing agent...

  • Page 150: Universal

    Program guide Universal Application For removing organic residues and certain inorganic residues Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality CW50 Dispensing system  Concentration [%] Dispensing system  Concentration [%]  Wash block temperature  Holding time [Min]...
  • Page 151 Program guide – For preparative and analytical applications, – for light to medium levels of soiling, – for normal wash result requirements. Cleaning Rinse Final rinse DOS 1 DOS 3 75°C 75°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water...

  • Page 152: Standard

    Program guide Standard Application Simple program for a range of soiling. Not suitable for denatured and acid soluble residues such as protein, metallic salts and amines. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block...
  • Page 153 Program guide – For light soiling, – for low wash result requirements. Cleaning Rinse Final rinse CW50 DOS 1 DOS 3 70 °C 70 °C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent...

  • Page 154: Intensive

    Program guide Intensive Application For removing organic residues and certain inorganic residues Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality CW50 Dispensing system  Concentration [%] Dispensing system  Concentration [%]  Wash block temperature  Holding time [Min]...
  • Page 155 Program guide – For preparative and analytical applications, – for normal to heavy soiling, – for normal to high wash result requirements. Cleaning Rinse Final rinse DOS 1 DOS 3 80°C 75°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water...

  • Page 156: Inorganic

    Program guide Inorganic Application Removal of inorganic residue Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality Dispensing system  Concentration [%] Dispensing system  Concentration [%]  Wash block temperature  Holding time [Min] Drying  Cabinet cooling down...
  • Page 157 Program guide – General program for analysis and water analysis and for water based cultures with acid-soluble metallic salts such as Ca2+ and Mg2+ etc. – for light to medium levels of soiling, – for normal to high wash result requirements. Cleaning Rinse Final rinse...

  • Page 158: Organic

    Program guide Organic Application For removing concentrated organic residues such as oils, fats, waxes etc. not suitable for acid-soluble residues such as metallic salts and amines. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block...
  • Page 159 Program guide – for normal to heavy soiling, – for normal to high wash result requirements. Use liquid cleaning detergent, hot and DI water connection recommended. Cleaning Rinse Final rinse DOS 1 DOS 1 DOS 3 65°C 85°C 75°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW)

  • Page 160: Injector Plus

    Program guide Injector Plus Application Program with increased water pressure and increased water levels for the following basket combinations: – Upper basket with one spray arm and lower basket with 2 injector modules. – Upper and lower baskets with a total of 4 injector modules. Program header  Water volume change [l] Spray arm monitoring...
  • Page 161 Program guide Use as described for the Universal program Cleaning Rinse Final rinse DOS 1 DOS 3 75°C 75°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent...

  • Page 162: Pipettes

    Program guide Pipettes Application For pipettes. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality CW50 Dispensing system  Concentration [%] Dispensing system  Concentration [%]  Wash block temperature  Holding time [Min] Drying  Cabinet cooling down time [Min]...
  • Page 163 Program guide Cleaning Rinse Final rinse DOS 1 DOS 3 70°C 70°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent...

  • Page 164: Plastics

    Program guide Plastics Application For heat-sensitive loads, such as plastic flasks (temperature resistance: at least 55 °C). Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality Dispensing system  Concentration [%] Dispensing system  Concentration [%]...
  • Page 165 Program guide – For preparative and analytical applications, – for light to medium levels of soiling, – for normal wash result requirements. Cleaning Rinse Final rinse DOS 1 DOS 3 55°C 55°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water...

  • Page 166: Short

    Program guide Short Application Short program for lightly soiled items and loads that do not require intensive cleaning. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality Dispensing system  Concentration [%] Dispensing system...
  • Page 167 Program guide Cleaning Rinse Final rinse DOS 1 DOS 3 60°C 60°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent...

  • Page 168: Oil Program

    Program guide Oil program Application For heavy oil soiling such as crude oil, synthetic oils/lubricants, fuels and partially natural oils. Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality Dispensing system...
  • Page 169 Program guide Use liquid cleaning detergent, hot and DI water connection recommended. Cleaning Rinse Final rinse DOS 4 DOS 1 DOS 3 DOS 1 65°C 85°C 75°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent...

  • Page 170: Special 93°C-10

    Program guide Special 93°C-10' Application For cleaning and thermal disinfection at 93°C with 10 minutes temperature holding time (exposure time). Program header  Water volume change [l] Spray arm monitoring Drainage time     On     Standard     Off for basket     Extended     Off Wash block Pre-wash Parameters Water quality Dispensing system...
  • Page 171 Program guide Cleaning Rinse Final rinse CW70 DOS 1 DOS 3 93°C 75°C  = Customizable parameters CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) DI = aqua destillata, fully demineralised water, demineralized water Min = Holding time in minutes DOS 1 = cleaning detergent...

  • Page 172: Di Water Rinse

    Program guide DI water rinse Application: Rinse with demineralized water (fully demineralized water, pure(st) water, demineralized water), holding time: 3 Min. Rinse Application: Cold water rinse, holding time: 1 Min. For flushing out saline solution (see "Water softener"), rinsing heavily soiled loads, e.g for pre-rinsing soiling, residual disinfecting agent, or to prevent items drying out and to prevent incrustation before running a full load.

  • Page 173: Caring For The Environment

    Caring for the environment Disposal of the packing material The packaging is designed to protect the machine against transportation damage. The packaging materials used are selected from materials which are environmentally friendly for disposal and should be recycled. Recycling the packaging reduces the use of raw materials in the manufacturing process and also reduces the amount of waste in landfill sites..
  • Page 176 Importer Miele Limited Professional Division 161 Four Valley Drive Vaughan, ON L4K 4V8 1-888-325-3957 Phone: 1-800-803-3366 Fax: www.mieleprofessional.ca professional@miele.ca Miele Professional Technical Service Phone: 1-888-325-3957 Fax: 1-800-803-3366 serviceprofessional@miele.ca Germany Manufacturer Miele & Cie. KG Carl-Miele-Straße 29 33332 Gütersloh Alteration rights reserved / Publication date: 2016-01-27 M.-Nr.

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