Acromag XT1533-000 User Manual
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Acromag XT1533-000 User Manual

Busworks xt series 10/100mb industrial ethernet i/o modules usb programmable, profinet i/o combination analog current output and digital i/o (4 dc current outputs and 4 digital inputs w/4 tandem high-side switch outputs)
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BusWorks® XT Series
10/100MB Industrial Ethernet I/O Modules
USB Programmable, Profinet I/O
Model XT1533-000
Combination Analog Current Output and Digital I/O
(4 DC Current Outputs and 4 Digital Inputs w/
4 Tandem High-Side Switch Outputs)
USER'S MANUAL
ACROMAG INCORPORATED
Tel: (248) 295-0880
30765 South Wixom Road
Fax: (248) 624-9234
Wixom, MI 48393-2417 U.S.A.
email: sales@acromag.com
Copyright 2015, Acromag, Inc., Printed in the USA.
8501014F
Data and specifications are subject to change without notice.

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Summary of Contents for Acromag XT1533-000

  • Page 1 4 Tandem High-Side Switch Outputs) USER’S MANUAL ACROMAG INCORPORATED Tel: (248) 295-0880 30765 South Wixom Road Fax: (248) 624-9234 Wixom, MI 48393-2417 U.S.A. email: sales@acromag.com Copyright 2015, Acromag, Inc., Printed in the USA. 8501014F Data and specifications are subject to change without notice.

  • Page 2: Table Of Contents

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Table of Contents GETTING STARTED DESCRIPTION ....................... 4 Key Features ........................4 Application .......................... 4 Mechanical Dimensions ....................... 5 DIN Rail Mounting & Removal ....................5 ELECTRICAL CONNECTIONS ................
  • Page 3 This is very important where property loss or human life is involved. It is important that you perform satisfactory overall system design and it is agreed between you and Acromag, that this is your responsibility.

  • Page 4: Getting Started

    DESCRIPTION Symbols on equipment: The XT1533-000 is Profinet network I/O module for interface and control of up to four channels of DC current output and four channels of sourcing digital I/O. These modules provide output isolation from the network and power. Channels are setup and calibrated, and their operation checked offline, over a USB interface to any Means “Refer to User’s Manual...

  • Page 5: Mechanical Dimensions

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Mechanical Dimensions 22.5 99.0 (3.90) (0.89) Units may be mounted to 35mm “T” type DIN rail (35mm, type EN50022), and side-by-side on 22.5mm (0.9-inch) centers.

  • Page 6: Electrical Connections

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet SERIES XT MODULE DIN RAIL MOUNTING AND REMOVAL TILT MODULE UPWARD TOWARDS RAIL AND HOOK ONTO UPPER LIP OF RAIL. ROTATE MODULE DOWNWARD TO ENGAGE SPRING CLIP ONTO LOWER LIP OF RAIL.

  • Page 7: Power Connections

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Power Connections Connect a DC power supply from 12-32V as shown in the drawing below. Observe proper polarity (input power is reverse-polarity protected). Optionally, the unit may be powered (or redundantly powered) via its DIN rail connector (optional terminal required, see bottom figure below).

  • Page 8: Usb Connection

    Important – End Stops: If this module uses the optionally powered (or redundantly powered) via the DIN rail bus for hazardous location installations (Class I, Division 2 or ATEX Zone 2) it must use two end stops (Acromag 1027-222) to secure the terminal block and module (not shown).
  • Page 9 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet • Connect Unit to Power Before USB. This unit does not use USB power, but requires separate connection to DC power. Acromag, Inc. Tel: 248-295-0880...

  • Page 10: Output Connections

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet XT SERIES USB MODULE CONNECTIONS USED FOR CONFIGURATION ONLY IN A SAFE OR ORDINARY LOCATION BUSWORKS PERSONAL COMPUTER RUNNING WINDOWS OS HOST PC RUNNING ACROMAG...
  • Page 11 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet The XT1533 model can drive four DC current outputs up to 22mA each (0-20mA & Current Output Connections 4-20mA range support). The maximum digital output current is 22.845mA (0-20mA (Requires Additional normalizing 0-30000), or 22.1901mA (0-20mA normalizing 0-20000 w/legacy...
  • Page 12 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Digital Output Connections The four outputs of this model are open-source, high-side switches, between digital (Requires Additional excitation and the load, with 10K pull-downs to Return (RTN). Outputs will source Excitation at TB6) excitation to loads at up to 32V and 250mA each.

  • Page 13: Digital Input Connections

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Digital Input Connections The four active-high inputs of this model are already wired to accomplish loopback monitoring of the tandem open-source, high-side switched outputs, but may...

  • Page 14: Emi Filter Installation

    28A2029-0A2 or similar for inputs/outputs and Power (order Acromag 4001-135), Laird 28A0592-0A2 or similar for USB cable (Acromag 4001-140), and Laird 28A0807592-0A2 or similar for Ethernet cable (Acromag 4001-139). Locate ferrites by clamping them outside of all I/O cables or wiring harnesses to/from the module (USB, Ethernet, input/output group, DC power), and as close to the module as possible.

  • Page 15: Earth Ground Connections

    This zip file will extract to a modelconfig.exe executable file installed in an Acromag subdirectory off the Program Files directory of your PC. Note that you must have administrator rights to download and install this software onto your PC or laptop.

  • Page 16: Quick Overview

    Display the Model, Serial Number, and an Ethernet network. Once you Select a device and click “Open” to Manufacturer of the connected module and connect to an XT1533-000, your screen will look similar to: report the status of the USB connection. •...
  • Page 17 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet I/O Configure (Configure I/O Channels Here) Quick Overview… • Use [Get Config] to retrieve the connected HELP – Press F1 for Help on a selected or highlighted field or module’s I/O configuration.

  • Page 18: Configuration Step-By-Step

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet TECHNICAL REFERENCE CONFIGURATION STEP-BY-STEP Getting Connected 1. Connect Outputs: Refer to Output Connections at the front of this manual This section will walk you through and connect to output(s) as required for your application.

  • Page 19: Device/Communication Setup

    USB power and you will not be able to configure, calibrate, or test the unit without power & excitation applied. After executing the Acromag Configuration software for this model, a screen similar to that shown below will appear, if you have not already connected to your transmitter via USB (note Device Select fields are blank under these conditions).
  • Page 20 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Device/Communication Setup… For Modbus TCP/IP & Ethernet/IP models, use the Ethernet Setup portion of the screen shown above to specify network communication parameters required to communicate with the module over Ethernet. You may have to consult with your network administrator to complete the contents of this page.
  • Page 21 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Device/Communication Setup… DHCP (Dynamic Host Configuration Protocol) refers to a protocol for assigning dynamic IP addresses to devices on a network. With dynamic addressing, a device can have a different IP address every time it connects to the network. In some systems, it can even change while it is still connected.

  • Page 22: I/O Config/Test Page

    [Send Config] one time to write all the channel configurations to the unit. Select the Range: Use the “Range:” field to select your output range (analog channels only). For the XT1533-000 model, you can select a DC Current Output range of 0-20mA or 4-20mA at each of four analog output channels.
  • Page 23 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet I/O Config/Test… Input/Output Configure… Invert Input Logic: Note that this model has active-high inputs, but you can choose to apply an inverter to your input channel by selecting “Yes”...
  • Page 24 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet I/O Config/Test… Input Test At this point, you can test the module’s operation by clicking on the [Start Polling] button of the Input Test section of the I/O Config/Test page to trigger...

  • Page 25: Calibration Page

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Calibration Page Once you’ve configured your unit, you are ready for field installation, as outputs have already been calibrated. If you later encounter error that is out of specification, you can choose to click the Calibration Page tab to display the Calibration...
  • Page 26 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Calibration Page… Factory Settings You can use the FACTORY SETTINGS [Restore Factory Calibration] button of this page to restore the module’s original factory output calibration if you think you made an error and have degraded its performance, or the output reading appears erratic.

  • Page 27: Network Home Page

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Network Home Page After you have configured your unit for network communication via its USB connection, you can identify the unit on the Ethernet network using a web browser directed to its IP address (you set this address on the Device/Communication Setup page of the USB Configuration Software for the unit, the default is 192.168.1.100).

  • Page 28: Block Diagram

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet BLOCK DIAGRAM How It Works This model has four current output channels and four digital I/O channels. Outputs Key Points of Operation use four 16-bit voltage DACs to drive V/I current converters at each output channel.

  • Page 29: About Profinet Io

    You can get the GSDML file for this model from the CDROM shipped with your unit, or you may download it from our web site at www.acromag.com, or from the Profinet web site at www.profibus.com. Acromag, Inc. Tel: 248-295-0880...

  • Page 30: Profinet Gsdml File

    It is a combinational acronym taken from its language XML (eXtensible Markup Language) and its function GSD (General Station Description). For this device, the file is GSDML-V2.30-Acromag-XT1533-xxxxxxxx.xml, where xxxxxxxx = YYYYMMDD of the revision (YearMonthDay). V2.30 deals with the version of the GSDML schematic that the file was based on.

  • Page 31: Profinet Mapping Table

    4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Profinet Mapping Table The XT1533-000 model uses seven 16-bit WORD addresses for its 4 channels of digital input data, its heartbeat counter, 4 channels of digital output data, and 4 channels of...

  • Page 32: Troubleshooting

    Return module to Acromag for Acromag’s Application Engineers repair/reprogramming. can provide further technical Unit Fails to Start-up or Initialize…...
  • Page 33 USB Software Fails to Detect Module… Bad USB Connection Recheck USB Cable Connection USB has not enumerated the Use the reset button of the Acromag USB device. isolator to trigger renumeration of the module, or simply unplug and replug the USB cable to the module.
  • Page 34 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet POSSIBLE CAUSE POSSIBLE FIX Diagnostics Table… Outputs Appear Noisy or Unstable… Have you grounded your I/O Connect one I/O Return terminal to earth return? One I/O Return...
  • Page 35 (20-28V) to the 24V terminals to continue operation. If not having 12V analog excitation is inconvenient, then you may return your unit to Acromag for repair. Network Status Field of Device Setup Page Indicates “Failed” Error… A connection to the unit’s...

  • Page 36: Service & Repair Assistance

    Acromag for repair or replacement. Acromag has automated test equipment that thoroughly checks and calibrates the performance of each module, and can restore firmware. Please refer to Acromag’s Service Policy and Warranty Bulletins, or contact Acromag for complete details on how to obtain repair or replacement.

  • Page 37: Usb A-Mini B Cable

    Ethernet Patch Cable, 3 feet long, Model 5035-369 Ethernet Patch Cable, 15 feet long, Model 5035-370 This cable is used to connect a module to your network switch (like an Acromag 900EN-S005 or equivalent Ethernet switch), and is double-shielded for lower emissions and increased RFI resistance.

  • Page 38: Specifications

    The XT1533-000 is a member of the Acromag DIN-Rail mounted, “Busworks” family Channels combined w/ Four of network I/O modules in the XT Series. The XT1533-000 model provides four Sourcing Digital I/O Channels) channels of DC current output, plus four sourcing digital I/O channels. This model operates over Ethernet using Profinet, but its I/O is setup and calibrated using USB.
  • Page 39 BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Output Resolution: A 16-bit voltage DAC with a 2.76267V reference drives Current Outputs… 2*Vref=5.52534V at a full-count of 32767 to a V/I converter with its output current equal to the DAC voltage Vo divided by 249Ω.

  • Page 40: Digital Outputs

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Digital Outputs This model has four tandem This model has four open-source, smart, p-channel mosfet switches with a common digital input and output channels. drain connection to the digital excitation source at TB6-22. It provides high-side switching between the digital excitation and the load connected between the output channel at TB4 and return at TB5.

  • Page 41: Digital Inputs

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Digital Output Excitation (Required for Operation): Excitation must be from 6-32V Digital Outputs… and 14mA minimum (at 32V and no load), and is applied between the digital I/O EXC and Return (at TB6).

  • Page 42: Power

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Power Power Supply (Connect at TB6 terminals 24 & 23, and/or via the DIN Rail Bus): 12- 32V DC SELV (Safety Extra Low Voltage), 2.8W max. Observe proper polarity.

  • Page 43: Ethernet Interface

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Transient Protection: Unit adds transient voltage protection to USB power and data USB Interface… lines when connected, but the unit does not use USB power.

  • Page 44: Enclosure & Physical

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet Enclosure & Physical A general purpose plastic enclosure for mounting on 35mm “T-type” DIN rail. Dimensions: Width = 22.5mm (0.9 inches), Length = 114.5mm (4.51 inches), Depth = 99.0mm (3.90 inches).

  • Page 45: Agency Approvals

    Consult Factory. ATEX Certified: Model XT1533-000 is ATEX Certified for Explosive Atmospheres per ATEX Directive 94/9/EC which complies with standards BS EN 60079-0:2012 & BS EN 60079-15:2010.

  • Page 46: Revision History

    BusWorks Model XT1533-000 4 CH Current Output + 4 CH Digital I/O w/USB & Profinet ST (Yellow) – Located at front panel. Turns ON if any input signal is over/under range. ACT (Yellow) – Located on the RJ45 port connector itself. Indicates Ethernet activity- -the Ethernet connection is busy and traffic is present.

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