Acromag BusWorks XT Series User Manual

10/100mb industrial ethernet i/o modules usb programmable, profinet io device, 16-channel sourcing digital i/o 16 active-high inputs w/ 16 high-side switch outputs
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  • Page 1 (217) 352-9330 | Click HERE Find the Acromag BusWorks XT1121-000 at our website:...
  • Page 2 16 Active-High Inputs w/ 16 High-Side Switch Outputs USER’S MANUAL ACROMAG INCORPORATED Tel: (248) 295-0880 30765 South Wixom Road Fax: (248) 624-9234 Wixom, MI 48393-2417 U.S.A. email: sales@acromag.com Copyright 2014, Acromag, Inc., Printed in the USA. 8500992L Data and specifications are subject to change without notice.
  • Page 3: Table Of Contents

    USB A-B Cable ........................29 USB A-mini B Cable ......................30 End Stops........................... 30 DIN Rail Bus Connector Kit ....................30 Low EMI Double-Shielded Patch Cable ................30 SPECIFICATIONS ....................31 Acromag, Inc. Tel: 248-295-0880 - 2 - - 2 - http://www.acromag.com http://www.acromag.com...
  • Page 4 This is very important where property loss or human life is involved. It is important that you perform satisfactory overall system design, and it is agreed between you and Acromag, that this is your responsibility.
  • Page 5: Getting Started Description

    32V to the load and source up to 250mA each. Inputs are TTL and accept up to 32V. Unit I/O is conveniently setup and its operation pre-checked via a USB connection to a host personal computer running Acromag configuration software. Communication parameters are setup over the network using a Profinet Configuration tool.
  • Page 6: Mechanical Dimensions

    DIN rail spring clip down while pulling the bottom of the module outward until it disengages from the rail. Tilt it upward to lift it from the rail. Acromag, Inc. Tel: 248-295-0880 - 5 - - 5 - http://www.acromag.com...
  • Page 7: Electrical Connections

    Since common mode voltages can exist on I/O wiring, adequate wire insulation and proper wiring practices are recommended. As a rule, I/O wires are normally separated from power and network wiring for safety, as well as for low noise pickup. Acromag, Inc. Tel: 248-295-0880 - 6 - - 6 - http://www.acromag.com...
  • Page 8: Power Connections

    TO THE UNIT MAY RESULT. NOTE: IT IS RECOMMENDED THAT SUPPLIES CAPABLE OF DELIVERING MORE THAN 2.5A TO THE BUS BE FUSED WITH A HIGH SURGE TOLERANT FUSE. Acromag, Inc. Tel: 248-295-0880 - 7 - - 7 - http://www.acromag.com http://www.acromag.com...
  • Page 9 Important – End Stops: If this module uses the optionally powered (or redundantly powered) via the DIN rail bus for hazardous location installations (Class I, Division 2 or ATEX Zone 2) it must use two end stops (Acromag 1027-222) to secure the terminal block and module (not shown).
  • Page 10: Excitation Connections

    (GROUND ONE END, NOT BOTH) IT IS BEST TO APPLY EARTH GROUND CLOSEST TO THE MODULE, BUT NEVER AT BOTH ENDS OF THE CONNECTION. DIN RAIL SPRING CLIP Acromag, Inc. Tel: 248-295-0880 - 9 - - 9 - http://www.acromag.com http://www.acromag.com...
  • Page 11: Usb Connection

    USB energy levels could ignite explosive gases or particles in the air. • USB Signal Isolation is Recommended - You may use Acromag model USB- ISOLATOR to isolate your USB port, or you can optionally use another USB signal isolator that supports USB Full Speed operation (12Mbps).
  • Page 12: Digital Input Connections

    ON. (RTN). NOTE: For input-only operation, you do not need to connect excitation to monitor field inputs. Excitation is only required to operate the outputs. Acromag, Inc. Tel: 248-295-0880 - 11 - - 11 - http://www.acromag.com...
  • Page 13: Digital Output Connections

    Per UL, when the outputs are used to drive interposing relays for switching AC or DC devices of higher voltage/current, the coil ratings for the interposing relay shall not exceed 24VDC, 100mA. Acromag, Inc. Tel: 248-295-0880 - 12 - - 12 - http://www.acromag.com...
  • Page 14: Emi Filter Installation

    28A2029-0A2 or similar for I/O, Ethernet, and Power (order Acromag 4001-135) and Laird 28A0350-0B2 or similar for USB cables (Acromag 4001-136). Locate this ferrite by clamping it outside of all input/output cables or wiring harnesses to/from the module (USB, Ethernet, I/O group, DC power), and as close to the module as possible.
  • Page 15: Earth Ground Connections

    PC commonly earth grounds its USB port and this contacts the USB signal and shield ground held in common to the input circuit return of this module. Acromag, Inc. Tel: 248-295-0880 - 14 - - 14 - http://www.acromag.com...
  • Page 16: Configuration Software

    USB software is contained in a zip file that can be downloaded free of charge from our web site at www.acromag.com. Look for the software zip file 9500462 in the Documents and Downloads page for your XT product.
  • Page 17 Display the current state of the inputs. • Turn tandem Outputs On/Off. For a more detailed configuration procedure, see the Configuration Step-by-Step section of the Technical Reference on page 17 of this manual. Acromag, Inc. Tel: 248-295-0880 - 16 - - 16 - http://www.acromag.com http://www.acromag.com...
  • Page 18: Configuration Step-By-Step

    This has the advantage of not having to know the modules IP address setting or having to change the address setting of your network card to match its subnet address to talk to it. Acromag, Inc. Tel: 248-295-0880 - 17 - - 17 - http://www.acromag.com...
  • Page 19: Device/Communication Setup

    16-Channel Sourcing DIO w/USB & Profinet Device/Communication Setup After executing the Acromag Configuration software for this model, the screen shown below will appear if you have not already connected to your module via USB (note Device Select fields are blank under these conditions).
  • Page 20 Ethernet. You may have to consult with your network administrator to complete the contents of this page. The functions of these parameters are defined below: Acromag, Inc. Tel: 248-295-0880 - 19 - - 19 - http://www.acromag.com...
  • Page 21 You can click the [Exit] button in the lower right-hand part of this screen to exit the Configuration Software, or simply click on another tab to access another page before exiting this software. Acromag, Inc. Tel: 248-295-0880 - 20 - - 20 - http://www.acromag.com...
  • Page 22: I/O Configuration & Test Page

    This is also useful to reset an output that may be in a latched thermal shutdown following overload conditions, or that has been set to a specific state by a watchdog timeout that has cleared. Acromag, Inc. Tel: 248-295-0880 - 21 - - 21 - http://www.acromag.com...
  • Page 23: Network Home Page

    You can click the “Communication Parameters” link of the Home Page to access the Ethernet Connection Status page shown in the second screen, useful for verifying your network connection to the unit and its corresponding communication parameter settings. Acromag, Inc. Tel: 248-295-0880 - 22 - - 22 - http://www.acromag.com...
  • Page 24 BusWorks Model XT1123-000 16-Channel Sourcing DIO w/USB & Profinet Acromag, Inc. Tel: 248-295-0880 - 23 - - 23 - http://www.acromag.com http://www.acromag.com...
  • Page 25: Block Diagram

    DIO XT models. Refer USB ground. to the block diagram above to gain a better understanding of how this model works. Acromag, Inc. Tel: 248-295-0880 - 24 - - 24 - http://www.acromag.com...
  • Page 26: About Profinet Io

    You can get the GSDML file for this model from the CDROM shipped with your unit, or you may download it from our web site at www.acromag.com, or from the Profinet web site at www.profibus.com. Acromag, Inc. Tel: 248-295-0880...
  • Page 27: Profinet Gsdml File

    It is a combinational acronym taken from its language XML (eXtensible Markup Language) and its function GSD (General Station Description). For this device, the file is GSDML-V2.25-Acromag-XT1123-xxxxxxxx.xml, where xxxxxxxx = YYYYMMDD of the revision (YearMonthDay). V2.25 deals with the version of the GSDML schematic that the file was based on.
  • Page 28: Troubleshooting

    Acromag. Bad USB Connection Recheck USB Cable Connection USB has not enumerated the Use the reset button on the Acromag USB device. isolator to trigger renumeration of the module, or simply unplug and replug the USB cable to the module.
  • Page 29 The timer will only time out if a client-server server connection (socket) connection is not established, or it has been over the network with this severed by a cable break. module. Acromag, Inc. Tel: 248-295-0880 - 28 - - 28 - http://www.acromag.com http://www.acromag.com...
  • Page 30: Service & Repair Assistance

    Acromag for repair or replacement. Acromag has automated test equipment that thoroughly checks the performance of each module and can restore firmware. Please refer to Acromag’s Service Policy and Warranty Bulletins or contact Acromag for complete details on how to obtain repair or replacement. ACCESSORIES Software Interface Package Software Interface Package/Configuration Kit –...
  • Page 31: Usb A-Mini B Cable

    Two 1027-222 End Stops for 35 mm DIN Rail mounting For hazardous location installations (Class I, Division 2 or ATEX Zone 2), you can use two end stops (Acromag 1027-222) to help secure modules to 35mm DIN rail (not shown).
  • Page 32: Specifications

    This model operates over Ethernet using Profinet IO. Its I/O is setup and Profinet IO Network Support configured using USB. It represents another member of the Acromag DIN-Rail 16 Isolated DC I/O Channels mounted, “Busworks” family, in the XT Series. Refer to Model XT1113-000 for a DC Powered complimentary version with 16 sinking (low-side) switched outputs.
  • Page 33: Digital Outputs

    Note: Per UL, when the outputs are used to control interposing relays for switching AC and DC devices of higher voltage/current, the coil ratings for the interposing relay shall not exceed 24VDC, 100mA. Acromag, Inc. Tel: 248-295-0880 - 32 - - 32 - http://www.acromag.com...
  • Page 34: General

    CAUTION: Do not exceed 36VDC peak to avoid damage to the unit. Terminal voltage at or above 12V minimum must be maintained to the unit during operation. Power Supply Effect: Less than 0.001% of output span effect per volt DC change. Acromag, Inc. Tel: 248-295-0880 - 33 - - 33 - http://www.acromag.com...
  • Page 35: Usb Interface

    Otherwise, in the absence of USB isolation, a battery powered laptop could be used to connect to the unit, as the laptop does not normally connect to earth ground. Acromag, Inc. Tel: 248-295-0880 - 34 - - 34 - http://www.acromag.com...
  • Page 36: Ethernet Interface

    DIN-Rail Mounting: Unit is normally mounted to 35x15mm, T-type DIN rails. Refer to the DIN Rail Mounting & Removal section for more details. Shipping Weight: 0.5 pounds (0.22 Kg) packed. Acromag, Inc. Tel: 248-295-0880 - 35 - - 35 - http://www.acromag.com...
  • Page 37: Environmental

    The use of low EMI double-shielded Ethernet cable is also helpful in curbing emissions. Acromag, Inc. Tel: 248-295-0880 - 36 - - 36 - http://www.acromag.com...
  • Page 38: Agency Approvals

    Refer to Configuration Step-by-Step in the Technical Reference section of this manual for detailed information on available software control of this model. Acromag, Inc. Tel: 248-295-0880 - 37 - - 37 - http://www.acromag.com...
  • Page 39: Revision History

    Reference Configuration Software without the revision. 07 SEP 2018 BC/MJO Improved Clarity & Fixed Connection Drawings on 11, 12, & 27 05 DEC 2018 FJM/ARP Updated MTBF information. NOTES: Acromag, Inc. Tel: 248-295-0880 - 38 - - 38 - http://www.acromag.com http://www.acromag.com...

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Busworks xt1123-000

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