ZOLL SurePower Operator's Manual
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ZOLL SurePower Operator's Manual

Charger station
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SurePower
Charger Station
™
Operator's Guide
9650-0535-01 Rev. C

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Summary of Contents for ZOLL SurePower

  • Page 1 SurePower Charger Station ™ Operator’s Guide 9650-0535-01 Rev. C...
  • Page 2 Charger Station Operator’s Guide (REF 9650-0535-01 Rev. C) is April, 2015. If more than three years have elapsed since the issue date, contact ZOLL Medical Corporation to determine if additional product information updates are available. ZOLL and PowerCharger are registered trademarks, and SurePower is a trademark of ZOLL Medical Corporation.

  • Page 3: Table Of Contents

    Notes ........................ix FDA Tracking Requirements ................x Notification of Adverse Events ................x Chapter 1 Product Overview SurePower Charger Station Charging Bays................ 1-1 Battery Bay Panels ..................... 1-2 Charger and Battery Keys ..................1-3 Battery Charging Requirements ................. 1-3 Charging Methods ......................1-4 AutoTest ........................
  • Page 4 Getting the Most from Your ...............5-2 SurePower Battery Pack Developing a Battery Management Program ..............5-2 Chapter 6 Product Specifications -- SurePower Charger Station SurePower Charger Station ....................6-1 Appendix A Manufacturer’s Declaration -- Electromagnetic Emissions and Immunity-Guidance and Manufacturer’s Declaration -- Electromagnetic Emissions Electromagnetic Immunity Declaration (EID) .............
  • Page 5 Preface This manual describes how to set up, use, and maintain ZOLL Medical Corporation’s SurePower Charger Station, which you use to test, recalibrate, and charge ZOLL’s ™ rechargable defibrillator batteries. It is important that you read and understand the information in this manual. The proper charging and maintenance of ZOLL’s rechargable defibrillator batteries is critical to the reliable...

  • Page 6: Preface

    Chapter 2 Set Up Describes how to set up the SurePower Charger Station. Chapter 3 Operation Describes how to use the SurePower Charger Station to test, recalibrate, and charge ZOLL’s rechargable defibrillator batteries. Chapter 4 Maintenance and Troubleshooting Describes how to clean and maintain the SurePower Charger Station and how to troubleshoot operating problems.

  • Page 7: Symbols Used On The Equipment

    Symbols Used on the Equipment This manual, the SurePower Charger Station, or the SurePower Battery Pack may display any or all of the following symbols: Symbol Description Attention! Refer to Operator’s Guide for more information. DANGER high voltage present. Protective (earth) ground terminal.
  • Page 8 With respect to electric shock, fire, mechanical, and other specified hazards only in accordance with UL 60601-1 and CAN/CSA C22.2 No. 601.1, Medical Equipment Certified for USA and Canada 58NA. Manufacturer. Authorized representative in the European Community. Serial Number. Catalogue number. Consult instructions for use. www.zoll.com 9650-0535-01 Rev. C...

  • Page 9: Conventions

    Warning statements describe conditions or actions that can result in personal injury or death. Caution Caution statements describe conditions or actions that can result in damage to the SurePower Charger Station. Note: Notes contain additional information on using and maintaining the SurePower Charger Station.

  • Page 10: Inspection And Service

    Inspection and Service When unpacking the SurePower Charger Station, carefully inspect each container for damage. If the shipping container or cushion material is damaged, keep it until you have checked the contents for completeness and the unit has been checked for mechanical and electrical integrity.
  • Page 11 (SR) number from the service representative. If you are returning a SurePower Charger Station, remove all battery packs from the unit, and return the unit in the original containers or equivalent packaging, and be sure to include the service request number with the unit.

  • Page 12: Safety

    Do not disassemble the SurePower Charger Station. A shock hazard exists. Refer all • problems to qualified personnel. Do not place anything on top of or beneath the SurePower Charger Station, such as blankets • or cloths. Doing so may block the vents on the unit, preventing proper dissipation of heat during operation.

  • Page 13: Cautions

    Cautions Follow all recommended maintenance instructions. If a problem occurs, obtain service • immediately. Do not use alcohol or ketones (MEK, acetone, etc.) to clean the SurePower Charger Station. • Do not sterilize or autoclave the SurePower Charger Station. •...

  • Page 14: Fda Tracking Requirements

    • donated, resold, or otherwise distributed to a different organization • If any such event occurs, contact ZOLL Medical Corporation in writing with the following information: 1. Originator's organization – Company name, address, contact name, and contact phone number...

  • Page 15: Chapter 1 Product Overview

    Chapter 1 Product Overview The ZOLL SurePower Charger Station is a four-bay unit that can test, recalibrate, and charge up to four ZOLL rechargable defibrillator batteries at once. It is a multi-chemistry charger that works with both ZOLL lithium ion and lead acid batteries.

  • Page 16: Battery Bay Panels

    Fault. The charger has determined that there is a fault with the battery. If there is no battery in the charging bay, the charger has determined that there is a fault with that bay. www.zoll.com 9650-0535-01 Rev. C...

  • Page 17: Charger And Battery Keys

    Battery Charging Requirements Each battery type has its own charging requirements. When you place a SurePower Battery Pack into the bay of a SurePower charger, the charger identifies the battery type and the battery communicates its charging requirements to the charger.

  • Page 18: Charging Methods

    The QuickCharge charging method is the default charging method for ZOLL’s lithium ion batteries, such as the SurePower Battery Pack. The QuickCharge method is the quickest way to charge lithium ion batteries, which do not require frequent testing to maintain their usable life.

  • Page 19: Chapter 2 Set Up

    Chapter 2 Set Up Place the SurePower Charger Station on a stable, secure surface. Position the charger so that the control panel and LED’s face the area from which you’ll be working -- this will make it easier to see the LED’s and install and remove batteries.

  • Page 20: Powering On The Charger

    Use only the AC cord that ZOLL Medical Corporation provides. Note: There is no power switch on the SurePower Charger Station -- the unit is powered on at all times when it is plugged in and AC power is available.

  • Page 21: Installing Battery Well Spacers (Optional)

    Installing Battery Well Spacers (Optional) Installing Battery Well Spacers (Optional) The SurePower Charger Station is designed to accept molded plastic battery well spacers that you can install in the back of the charging bays ( 8050-0032-01). Use these well spacers if you will be charging only SurePower Battery Packs.
  • Page 22 HAPTER www.zoll.com 9650-0535-01 Rev. C...

  • Page 23: Chapter 3 Operation

    Warning! To avoid pinching your fingers, hold the battery by the top edges as shown in the illustration above when inserting the battery into the charging bay. 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...
  • Page 24 SurePower Charger Station Note: If you remove a battery before it is fully charged, the beeps to alert you. If the battery fails the capacity test during testing, the SurePower Charger Station always lights the Fault LED: www.zoll.com 9650-0535-01 Rev. C...
  • Page 25 Note: If the charged battery has failed the capacity test and the Fault LED is on, the charger beeps to alert you. Do not use this battery in a defibrillator. 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...

  • Page 26: Troubleshooting Charging Faults

    You should test and recalibrate batteries after a certain number of use (charge/discharge) cycles. The number of use cycles between battery tests depends on the battery type. For example, all ZOLL smart lead acid batteries require testing every twenty use cycles or every three months. The SurePower Battery Pack automatically recalibrates when necessary.

  • Page 27: Performing A Manual Battery Test

    When the battery is fully charged and has passed a factory-configured minimum capacity test, the charger lights the Ready and Test LED’s. If the charger determines that the battery has insufficient capacity, it lights the Fault and Test LED’s. 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...

  • Page 28: Testing Battery Bays

    Test the charger’s battery bays on a regular basis. Neglecting these tests may result in using a charger that is not fully functional and, as such, not capable of maintaining a sufficient number of fully charged batteries to operate all of your ZOLL defibrillators effectively.

  • Page 29: Charger Operation -- General Information

    (steady) Charger Unit Test initiated 1 Beep (TEST button pressed, no (brief) (brief) (brief) (brief) (steady) battery in bay). Charger Unit Test successful. (steady) Charger Unit Test fails. 2 Beeps (steady) (steady) 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...

  • Page 30: Indicators When Charging A Battery

    Manual Test Method -- battery (steady) (steady) charging). Battery Capacity Test successful. (steady) (steady) Battery Capacity Test failed. 2 Beeps when battery removed. (steady) (steady) Battery or charger fault detected 2 Beeps when when charging. battery removed. (steady) www.zoll.com 9650-0535-01 Rev. C...

  • Page 31: Indicators When Removing A Battery

    Battery removed from bay -- 2 Beeps battery fault detected. Battery removed from bay -- not 2 Beeps fully charged. Battery removed from bay -- 2 Beeps charger fault detected. (steady) 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...
  • Page 32 HAPTER PERATION 3-10 www.zoll.com 9650-0535-01 Rev. C...

  • Page 33: Chapter 4 Maintenance And Troubleshooting

    Do not immerse any part of the SurePower Charger Station in water. Do not use alcohol or ketones (MEK, acetone, etc.). Do not autoclave the SurePower Charger Station 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...
  • Page 34 . This section addresses many common problems or questions that can arise during operation. If problems persist after you perform these troubleshooting procedures, contact the ZOLL Technical Service Department or your authorized ZOLL representative. 1. Power LED does not light.

  • Page 35: Chapter 5 Using Zoll Rechargable Batteries Effectively

    ZOLL defibrillators always have adequate battery power. Getting the Most from Your Lead Acid Batteries The ZOLL 4410/Smart/Smart Ready and XL Battery Packs are lead acid batteries. Lead acid batteries require full recharging after use. The continuous short-cycle recharging of lead acid batteries will result in reduced capacity and early battery failure.

  • Page 36: Getting The Most From Your Surepower Battery Pack

    -- this will damage the battery. Developing a Battery Management Program The safe, reliable use of ZOLL defibrillators requires an adequate, available supply of battery power. To ensure that an adequate supply of battery power is always available, you need to have a well-designed Battery Management Program.
  • Page 37 The appropriate frequency of testing depends on the age of the battery pack and the frequency and type of use. As the battery ages, testing should be more frequent since failure may occur rapidly at the battery’s end-of-life. At a minimum, ZOLL recommends testing every three months.
  • Page 38 ZOLL R HAPTER SING ECHARGABLE ATTERIES FFECTIVELY www.zoll.com 9650-0535-01 Rev. C...

  • Page 39: Surepower Charger Station

    Chapter 6 Product Specifications -- SurePower Charger Station This chapter gives the product specifications for the ZOLL SurePower Charger Station Size 16 (Length) x 11 (Width) x 6 (Height) in 40.6 (Length) x 27.9 (Width) x 15.2 (Height) cm Weight 15 lb (6.8 kg) without batteries...
  • Page 40 -- SurePower Charger Station HAPTER RODUCT PECIFICATIONS Altitude of Operation -300 ft through 20,000 ft (below and above sea level) -91 m through 6096 m (below and above sea level) 1060 through 500 mBar Ingress Protection IP X1 www.zoll.com 9650-0535-01 Rev. C...

  • Page 41: Immunity-Guidance And Manufacturer's Declaration

    Voltage Fluctuations/ Complies Flicker Emission IEC 61000 3-3 Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service according to EMC information provided in this document. 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...

  • Page 42: Electromagnetic Immunity Declaration (Eid

    40% U (60% dip in on power supply environment. If the user of ) for 5 cycles ) for 5 cycles input lines SurePower Charger IEC 61000-4-11 Station 70% U (30% dip in 70% U (30% dip in unit requires...

  • Page 43: Eid For Non-Life-Support Functions

    If abnormal performance is observed, additional SurePower Charger Station measures may be necessary, such as reorienting or relocating the unit. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m. 9650-0535-01 Rev. C SurePower Charger Station Operator’s Guide...

  • Page 44: Recommended Separation Distances From Rf Equipment For Non-Life-Support Functions

    UIDANCE AND Recommended Separation Distances from RF Equipment for Non-Life-Support Functions SurePower Charger Station The non-life-support functions of the are intended for use in an environment in which radiated RF disturbances are controlled. The customer or the user of the...

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