Related Manuals for Flexiheat Compact ePlus6
Summary of Contents for Flexiheat Compact ePlus6
- Page 1 Instructions for installation, handling operation and maintenance – ENG Compact ePlus Electric boiler for heating and preparation of sanitary water with processor handling control...
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Page 2: Table Of Contents
CONTENT Content 1. Explanation of symbols 2. Device data 2.1. Overview of types 2.2.1 Declaration of Conformity 2.2.2 Proper use Installation instructions Instructions for operation Use of chemicals Norms, regulations and standards Tools, materials and auxiliary means Minimum spacing and hazardous means Product description 2.11 Scope of delivery... -
Page 3: Explanation Of Symbols
Explanation of symbols and instructions for safe work Explanation of symbols and instructions for safe work Explanation of symbols Instructions for safe work Instructions and warnings General safety instructions Failure to follow the safety instructions can result in serious injuries - as well as to deadly consequences, material Warnings are marked with a gray triangle in damages and damage to the environment. - Page 4 Explanation of symbols and instructions for safe work Life-threathening danger from electric shock Leave the introduction of electrical connection to an authorized service technician. Follow the connection scheme. Before all works: disconnect the electric power supply. Secure youself from accidental turning on.
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Page 5: Device Data
Device data Device data These instructions contain important information on safe and Instructions for operation professional installation, putting into operation and maintenance of the boiler. When working with the heating installation, observe the following instructions: These instructions are intended for installers who, on the basis of their expertise and experience, have knowledge in ... -
Page 6: Norms, Regulations And Standards
Device data Norms, regulations and standards Tools, materials and auxiliary means The product is in compliance with the following norms and regulations: For installation and maintenance of the boiler, standard tools from the field of heating, plumbing and electrical installations •... -
Page 7: Product Description
Device data Minimum spacing and Product description flammability of construction The basic components of the boiler are: materials Depending on the applicable regulations, other minimum • Container of the boiler with associated components distances, other than those mentioned below, may be valued. •... - Page 8 Device data 1 UL return line of the boiler Automatic air discharger 2 IZ starting line of the Automatic fuses Clamp for thermostat boiler Network board Exchanger of the boiler Relays of electric heaters Electric heaters Clamps of electric heaters Exspansion container Strain relief connector for electric cable Pump...
- Page 9 Device data 2.10 Waste disposal Dispose of packaging in an environmentally acceptable manner. Take care that the components are replaced in an environmentally acceptable manner. 2.11 Content of packaging When delivering the boiler, comply with the following: ...
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Page 10: Dimensions And Technical Data
Device data 2.13 Dimensions and technical data 2.13.1 Dimensions and technical data for boiler Compact ePlus DS – Bottom side; FS – Front side; LS – Left side; TS – Upper side; BS – Back side Image number 2 Dimensions and connectors... - Page 11 Device data 2.13.2 Technical data ePlus6 ePlus9 ePlus12 ePlus18 ePlus24 unit Power Degree of utilization Number of degrees of power Division of degrees of power 6x1,5 9x2,7 Network voltage V AC 3x400/230 50Hz Protection level IP40 Required fuses Minimum intersection of 5x2,5 5x2,5 introductory cable...
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Page 12: Transport
Transport Transport NOTE: Transport damage Pay attention to the transport instructions that are written on the packaging. Use a suitable transport vehicle, e.g. trolley for bags with clamp tape. The product should be in the lying position during the transport. Avoid impacts or crashes. -
Page 13: 4.2 Distance
Installation of the device Installation of the device 4.2 Distance CAUTION: Human or material damages caused by improper installation! DANGER: Fire hazard due to flammable Never install the boiler without an expansion materials or liquids! container (AG) and a safety valve. ... -
Page 14: Installation Of The Boiler
Installation of the device Disassemble the front cover of the boiler 4.4 Installation of the boiler The shell of the boiler can be removed for easy handling and NOTE: Material damages caused by installation. improper installation onto wall! Unscrew the screws on the top ... -
Page 15: Introduction Of Hydraulic Connectors
Installation of the device Introduction of hydraulic connectors NOTE: Damages to the installation due to poor water quality! Depending on the properties of the NOTE: Material damages caused by water, the heating installation may be damaged throughput connectors! by corrosion or by the formation of limescale. ... - Page 16 Installation of the device Remove the hose from the tap for charging and discharging. Enter the values of operating pressure and water quality in the operating manual. At first or repeated charging or when replacing water Follow the requirements for water for filling 4.6.2 Air discharging of the pump for heating and unblocking ...
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Page 17: Electrical Connector
Electrical connector Electrical connector When connecting the boiler to the electrical DANGER: Life danger from electric shock! installation, take care of the connection scheme Perform electrical works only with the and connection plans. Observe required cable necessary qualifications. cross-sections and fuse power outside the boiler. - Page 18 This device is equipped with three (3) sets of entries for III set of entries for introduction of power cables is introduction of power cables. placed from the inside of the device on its I set of entries for introduction of power cables (main rear side, and it is intended when cables in set) is located on the bottom side of the device.
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Page 19: Connecting The Cable
Electrical connector - The neutral (zero) line is connected to the corresponding Connecting the cable regular clamp (N) located on the right side of the fuse set with the voltage trigger. The regular clamp of zero line is blue. - Connection is performed according to the installation scheme in the image number 7. -
Page 20: Connection Scheme
Electrical connector Connection scheme of the above-mentioned cable cross-sections are minimum cross-sections. The sections to be set depend on the length of the line and the method of setting. Dimension the cable cross-sections according to local regulations. Legend Legend Remote voltage trigger TS/TSB... -
Page 22: Power Cable Connection Scheme
Electrical connector Power cable connection scheme Image of power cable connection sheme. Scheme of connection of the clampsand connection of the boiler to a single phase power supply Only for models: Compact ePlus 6kW Compact ePlus 9kW Scheme of the connecting clamp and connection of the device to three-phase power supply... -
Page 23: External Control Of The Boiler (Room Thermostat)
Connect the external control of the boiler (room thermostat) Scheme of connection of room thermostat, probe for measuring the temperature in the boiler and control of the motor three-way valve. Note: As shown in the scheme, the room thermostat CENTROMETAL EST 113 R5 is connected, and if another thermostat is used, the clamp with the GND marking is not connected. -
Page 24: Putting Into Operation
Putting into operation Putting into operation After completing the works described below, complete the First putting into operation report on the putting into operation (chapter 6.3). NOTE: Material damages caused by improper handling! Before putting into operation Inform the client/user of the device about NOTE: Material damages caused by handling with it. -
Page 25: Instructions For Operation
Handling the heating installation Handling the heating installation Instructions for operation Safety instructions Ensure that the boiler is operated only by adults familiar with the instructions and operation of the boiler. Make sure that children are not kept unattended in the area of the boiler. -
Page 26: Functions Of Device
Handling the heating installation The boiler can work in four (4) regimes. Overview of handling elements 1 Heating, 2 Preparation of sanitary water, 3 Heating and sanitary water, 4 Freezing protection regime 7.2.1 Functions of the device We will briefly introduce you to the most important 7.2.3 Heating regime characteristics of the boiler Compact ePlus... - Page 27 Handling the heating installation Circulation pump WILO MSL 12/5 OEM The symbol of the container under pressure Pressure in the system (possible display from 0 to 3.6 bar with one - is switched on on the command of the room thermostat. decimal) - the room thermostat also switches off the heaters and Symbol of measuring unit of pressure(bar)
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Page 28: Heating Regulation
Handling the heating installation Heating regulation Setting heating parameters Based on the display on the screen (Image 13), there can be read: 1 Time 2 Date 4 Current temperature of the system 5 The set temperature of the system 8 Operating pressure in the system 11 Current power 12 The set power of the boiler 15 Information on operation of the pump... - Page 29 Handling the heating installation Setting time and date - Freezing protection regime is described in item 7.2.3 (see image 18) In the setting mode of the boiler’s operating mode,that is, by selecting a function by pressing the OK button you can go through all the elements that can be set.
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Page 30: Regulator Of Room Temperature
Handling the heating installation Putting the boiler out of operation the heaters switch off, and the warning code shifts to error code. - E1 for operating pressure below 0.5 bar WARNING: Material damages caused by freezing! - E2 for operating pressure above 2.5 bar. If the heating installation is out of operation, it could In order to keep the boiler working, it is necessary to freeze at low temperatures. - Page 31 Operating principle of CompactePlus Overview of the use of the electric boiler Compact ePlus in systems of heating and preparation of sanitary water NOTE: Perform setting and selecting of the regime in which the boiler will operate only when the room thermostat does not require heating and when the basic elements of the boiler, such as pump and heaters, are not included.
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Page 32: Sanitary Water Preparation Regime
Setting the operating regime Sanitary water preparation regime The Compact ePlus device has the option of controlling a three-way motor valve in order to enable the heating of sanitary water in the boiler with a heat exchanger. 7.5.1 Setting desired regimes In order to select the desired operating regime of the device, press and hold the SET button for more than 3 seconds. - Page 33 Setting the operating regime 3. Heating SWITCHED OFF , preparation of sanitary water SWITCHED ON. Safety STANDARD. The device is only allowed to operate the regime of heating the sanitary water in this regime. The device will control the temperature in the boiler and will switch on the heaters and the pump if necessary.
- Page 34 Setting the operating regime Description of the SAFETY regime Checked everything works according to the rules given for the specific mode defined by the combination of the selected symbols in the first two items of the menu. The program protects the heating system from low temperatures by not allowing the operation of the boiler on temperature of 3˚C or below (which is measured by the sensor in the boiler) because there is a...
- Page 35 Setting the operating regime Operating regime HEATING SWITCHED ON + SANITARY WATER SWITCHED ON SAFETY CHECKED or BIN - heating has priority, when the room thermostat switches off the sensor of temperature is in charge in the boiler and if the temperature of the boiler is lower than the set one, which is reduced by 3˚C, the relay of the boiler is switched on (the motor valve is switched, which directs the water from the boiler to the heat exchanger in the boiler), 'b' appears on the display, and if...
- Page 36 Setting the operating regime HEATING REGIME Tkz - The set temperature of the boiler to be heated in the heating regime Tk - Current temperature of the boiler in any regime SANITARY WATER PREPARATION REGIME – BOILER REGIME Tbz - The set temperature of the boiler to which the water in it should be warmed. In this regime, the temperature of the boiler to which it needs to heat is calculated as: Tkz = Tbz + 15˚C Tb - Current temperature of the boiler in any regime The boiler must reach the Tkz temperature which is calculated according to the above-mentioned formulas and, if...
- Page 37 Setting the operating regime THE SETTING MODE IS ENTERED BY SHORT PRESSING OF THE ‘SET’ BUTTON IN ANY REGIME: The display shows 'G', the set temperature of heating starts to flash and it can be set in the range of 10 - 80˚C. When it is set - by pressing 'OK', it switches to the setting of the following parameter: the set power of heating flashes - after the setting (if preparation of sanitary water is not activated), if the 'OK' button is pressed, the set heating temperature flashes and thus in circle.
- Page 38 Timer in sanitary water preparation regime Function of the timer in sanitary water preparation regime A timer appears on the display next to the symbol of boiler in the setting mode when the function of sanitary water preparation is enabled. Format of the timer is 00:00 - 00:00 (24h marking time).
- Page 39 Parameters Graph and table of Switching heaters on and off in the power mode 6, 9 and 12kW Note: when the set power can not be divided into 3 groups, it is divided into 2 groups, (for example, with a boiler with a nominal power of 6kW and set 4kW, it can only be divided as 2 + 2kW) or, if this is not possible as well, then the complete set power switched on and off in one degree (for example, with a boiler of nominal power 6kW and set 2kW - it can not be divided into 2 or 3 groups).
- Page 40 Parameters Graph and table of Switching heaters on and off in the power mode 18 and 24kW Note: The heating group can consist of one heater, or 2, or 3 heaters, depending on the power of the boiler. Also, the heating groups do not always consist of the same heaters, but are formed from heaters which, at the time of switching on/off, selected by the microcontroller based on the criteria for the minimum operating time of a particular heater, while respecting the symmetric load according to phases.
- Page 41 CODES WARNING codes A0 - A1 - Warning: approaching the lower limit of the allowed pressure (0.8 bar) SHOULD BE DONE - Fill the system with water to the necessary pressure A2 - Warning: approaching the upper limit of the allowed pressure (2.2 bara) SHOULD BE DONE - Bring the system to the required pressure A3 - Warning: approaching the lower limit of the allowed temperature (5 degrees) of the HEATING SYSTEM SHOULD BE DONE - Switch on room thermostat and heaters or activate freezing protection regime...
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Page 42: Cleaning And Maintenance
Cleaning and maintenanace Cleaning and maintenance Cleaning the boiler Clean the device on the outside by a damp cloth. DANGER: Life danger from electric shock! You can perform electrical works only if you have Check the operating pressure, fill with water and discharge air from the appropriate qualification. - Page 43 Cleaning and maintenance Discharge air from the installation and fill it with water WARNING: Material damages caused by heat straining. Filling the heating installation in a warm state can cause cracks due to tension. Fill the heating installation in cold state only (temperature of the starting line maximum 40 °C).
- Page 44 Cleaning and maintenance The record on putting into operation, inspections and Record on inspection and maintenance serves as an attachment for copying. maintenance The performed inspections should be verified by signature and date. Perform maintenance at least once a year, or when the inspection shows the state of installation that requires maintenance.
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Page 45: Environmental Protection And Disposal Into Waste
Environmental protection / disposal into waste Environmental protection / disposal into waste Environmental protection is one of the basic principles of business. Product quality, cost-effectiveness and environmental protection represent equally worthwhile goals. It is necessary to strictly comply with the laws and regulations on environmental protection. -
Page 46: Faults And Their Remedy
Faults and their remedy Faults and their remedy Remedy of faults on the regulation and hydraulics must be carried out by an authorized company. Use only original parts for repairs. fault: description: cause: measure: The boiler does not The display does not boiler is disconnected from electricity - Ensure power supply voltage react after switching on... -
Page 47: Instructions For Designing
Instructions for designing Instructions for designing of pump WILO Yonos Para full Erp 11.1 Total height of the water column 11.2 The systems on which the Compact of the heating pump ePlus boiler can be connected The total height of the water column of the internal heating - All systems for space heating that are designed to pump is shown in the following diagram with the respective 80/60 temperature regime (or lower)