OptoSigma GSC-01 User Manual

OptoSigma GSC-01 User Manual

One-axis stage flexible controller

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Flexible Controller
One-Axis Stage Controller
GSC - 01
User's Manual

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Summary of Contents for OptoSigma GSC-01

  • Page 1 Flexible Controller One-Axis Stage Controller GSC - 01 User's Manual...
  • Page 2 Notes regarding these materials ・ These materials are intended as a reference to assist our customers in the use of the SIGMA- KOKI CO., LTD. Product best suited to the customer’s application; they do not convey any license under any intellectual property rights, or any other rights, belonging to SIGMAKOKI CO., LTD.
  • Page 3: Table Of Contents

      3. The GSC-01 System  ………………………………………………………………… 4   4. Parts of the GSC-01  ………………………………………………………………… 5 Chapter 2: Configuration program ……………………………………… 6   5. Use the Configuration Program  …………………………………………………… 6 Chapter 3: Using GSC-01 ………………………………………………… 11   6. Using a PC to Position Motorized Stage  …………………………………… 11   7. Using I/O Signal  …………………………………………………………………… 21 Chapter 4: Specification ………………………………………………… 23   8. Specification ………………………………………………………………………… 23  ...
  • Page 4: For Your Safety

    ■ GSC-01 ■ User ’s M a nual For Your Safety Before using this product, read this manual and all warnings or cautions in the documentation provided. Only Factory Authorized Personnel should be changes and/or adjust the parts of controller. The Symbols Used in This Manual WARNING CAUTION This  symbol  marks  warnings  that  should  be  read  and  This  symbol  indicates  where  caution  should  be  used  to  used to prevent serious injury or death.
  • Page 5: Chapter 1: Before You Begin

    ■ GSC-01 ■ User’s Manual Chapter 1: Before You Begin 1. Check Inside the Package Purchasers of the Stage Controller should find that the package contains the items listed below.  Check t he package contents using the following checklist. Contact your retailer as soon as pos- sible in the event that you should find that any item is missing or damaged. □GSC-01 Stage Controller: □User’s Manual (This manual): Options (sold separately) □RS232C cable Model No:RS232C/STR □AC adaptor set Model No:PAT-001-POW ※ U nnecessaryifyouuseanexternal powerunityoualreadyhave.
  • Page 6: Setup Automatic Stage

    □Actuator  SGSP-ACT series    S ee  “A-1. List of Configurations for Applicable Automatic Stages”  for the values for configura- tion. Use the following motor cable for the connection between GSC-01 and automatic stages. □Motor Cable  Model No:D15RP-CA-◇     D15D15A-CA-◇    ※◇ presents the length of the cable [2,3,5[m]] 3. The GSC-01 System I/O control OSMS20/26 series External devices OSMS-ZF series SGSP40/60YAW series D15RP-CA/ D15D15A-CA GSC-01 OSMS40/60YAW series Cable SGSP-60A series TSDM series...
  • Page 7: Parts Of The Gsc-01

    ■ GSC-01 ■ User’s Manual 4. Parts of the GSC-01 4-1. Front Panel ①POWER LED  :  L ights up in green when powered. ① ②HOST LED  :  L ights up in green during communi- ② cations with the host. ⑥ ③STOP LED  :  L ights  up  in  red  when  emergency  ③ stop. ④RUN LED  :  L ights up in orange when the motor ...
  • Page 8: Chapter 2: Configuration Program

    ■ User ’s M a nual Chapter 2: Configuration program Download Configuration program for GSC-01 from our web page.  View our home page  http://www.global-optosigma.com Install the configuration program for setting up the operation of the GSC-01 on your PC. Configure  operational  settings  for  GSC-01  with  this  tool  before  you  use  it.  Using  the  GSC-01  without  the  configuring it may cause not only malfunctions but also damage to this device and/or the stages. *)Please download from the page of “Sample Software” or “Stage Controllers” on “Support  information” on our website about the configuration program. http://www.global-optosigma.com/en_jp/support/ 5. Use the Configuration Program 5-1. Setup Communications Correctly ...
  • Page 9 If  the  communications  have  been  established  successfully,  the  above  screen  is  displayed,  the  indicator turns green is displayed. If an error is displayed, you must check the connection and the  baud rate setting again. 5-2. Change Configurations The  configuration  program  has  four  tabs  to  allow  you  to  change  the  settings  of  the  GSC-01  if  necessary. Clicking the INITIALIZED DEFAULT button can restore the factory-set configurations  completely. If you change configurations, you must write them to GSC-01 by click to STORE button. 5-2-1. BASIC 1 Tab Check/ change drive parameters for the stages you are using.
  • Page 10 ■ GSC-01 ■ User ’s M a nual the home position in the negative limit sensor (LS-) direction. Setting  a  numeric  value  in  the  OFFSET  of  ORIGIN  box  allows  you  to  move  a  stage  equal  to  the  home  position  (coordinate  =  0)  to  the  reached  point.     S electing the CENTER SYSTEM mode will place the home position at ...
  • Page 11 ■ GSC-01 ■ User’s Manual 5-2-3. BASIC 3 Tab Check/ change the settings for driving speed on power-on time for GSC-01. ・SPEED SETTING:    S et the initial speed setting used at power on.     T he  set  range  SPEED_S  and  SPEED_F  is  100-20000[PPS].  The  set  range acceleration/ deceleration time is 0-1000[mS].     B e sure to set the maximum speed(F) higher than the minimum speed(S).
  • Page 12 The setting that wrote in from a point in time when GSC-01 rebooted becomes effective normally. 5-4. Error Display This section describes the typical error displays and the countermeasures in GSC-01 Configura- tion Program. Message: Cannot connect GSC-01. ・Are your GSC-01 and PC connected correctly?  Connect with a 9-pin, male/ female, serial communications straight cable. ・IS GSC-01 powered?  Connect to noise-free, 24[V]DC, 1.3[A] or higher power supply as labeled on the rear panel. ・Is this baud rate and flow control set correctly in GSC-01 Configuration Program?  Match setting of Baud rate and flow control of PC with GSC-01. Osaka branch...
  • Page 13: Chapter 3: Using Gsc-01

    ■ GSC-01 ■ User’s Manual Chapter 3: Using GSC-01 6. Using a PC to Position Motorized Stage This controller receives controlling commands from PC or an external control device via a RS232C  to realize desired operations. This controller follows the command system from the SHOT series.  Part of functions of the system has been extended. To send a controlling command to this control- ler from an external device, specified command codes and parameters should be followed by the  terminator characters (CR + LF). This controller sends strings and the terminator characters (CR  + LF) to return the execution results and requested values for a command sent from an external  device. Command codes and parameters given to this controller are not case-sensitive. This con- troller always returns answers and results in upper-case. The commands prepared for this controller are roughly categorized as the following two groups:  a) SHOT series compatible commands b) SHOT series extended commands 6-1. SHOT Series Compatible Commands The following commands for this controller are compatible with the command system of the SHOT  series. Command Character Return to Mechanical Origin H: Set Relative Move pulse count M:...
  • Page 14 ■ GSC-01 ■ User ’s M a nual 6-3. Details of Commands 1. SHOT Series Compatible Commands (1) H command: Return to Mechanical Origin ・Features:    T his command is used to detect the mechanical origin for a stage and set that position as the  origin. The moving speed S: 500pps, F: 5000pps, R: 200mS. Running a stop command during the  homing operation suspends the operation. Limit sensor’ s detection unplanned in the sequence  during the homing operation suspends the operation.   Any commands except the stop command or checking command are not acceptable dur- ing the homing operation.
  • Page 15 ■ GSC-01 ■ User’s Manual ・Command format  M:nmPx ・Parameter  n: ‘1’ or ‘W’  Name of axis to operate  m: ‘+’ or ‘-’    + :  Moves  the  axis  in  the  positive  direction,  -:  Moves  the  axis  in  the  negative direction  x:Moving pulse  Set a number from 0-16,777,215 ・Return  Normal  “OK”  Error  “NG” Example)  M: 1+P1000 ...
  • Page 16 ■ GSC-01 ■ User ’s M a nual (4) J command: JOG Command ・Features:    S et jog operation for the stage. This device runs this command and then runs the driving com- mand to drive the actual stage. The stage moves at a preset jog speed without acceleration/  deceleration. The jog speed is set in the ‘JOG Speed Set’ command. When stop this, stop by  L command. (When there is not L command, move to Limit sensor and stop in Limit sensor).   Running a different moving command (M command, etc) without running the driving com- mand cancels this command. While motor-free, running this command causes a com- mand error.
  • Page 17 ■ GSC-01 ■ User’s Manual (6) L command: Decelerate and stop ・Features:  When this command is executed, the stage decelerates and stops. ・Command format  L: 1    Decelerate and stop  L:W    Decelerate and stop ・Return  Normal  “OK”  Error  “NG” (7) L:E command: Immediate stop ・Features:  Stops the driving of the stage without deceleration.  Unlike emergency stop signal input, this command does not motor-free.
  • Page 18 ■ GSC-01 ■ User ’s M a nual (9) D command: Speed setting ・Features:    S ets the minimum/ maximum speeds and acceleration/ deceleration time for moving the stage.  The  minimum  speed  is  the  driving  speed  S,  the  speed  when  the  stage  starts.  The  maximum  speed  is  the  driving  speed  F  that  specifies  the  maximum  speed  of  the  stage.  The  unit  of  the ...
  • Page 19 ■ GSC-01 ■ User’s Manual (11) Q command: Status1 ・Features:  On receipt of this command, the controller returns the coordinate and the current state. ・Command format  Q: ・Return  -  1000, ACK1, ACK2, ACK3     Coordinate     ACK1 :  X  Command error       K  Command accepted normaly     ACK2:  L  LS stop       K  Normal stop    ...
  • Page 20 ■ GSC-01 ■ User ’s M a nual (14) O command: I/O Output ・Features:    S ets the status of the I/O interface output ports. The status of a port is set to a number from  0-15. ・Command format  O:a ・Parameter  a:0-15    refer to follows for the parameter Output OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON...
  • Page 21 ■ GSC-01 ■ User’s Manual 2. SHOT Series Extended Commands (16) S:N command: Offset of Origin Setting Command ・Features:    S ets an offset of origin. Specifying an offset with this command inserts a move by an equal dis- tance to the offset value after the homing operation. When the offset move finishes, the position  reached replaces the origin position.   The offset of origin is effective only for the homing operation in MINI system. If Center system is selected for the homing operation, the value set in this command is ignored.
  • Page 22 ■ GSC-01 ■ User ’s M a nual (18) V:N command: Offset of Origin Acquisition Command ・Features:  Returns an offset value from the origin position in pulses.  The number to be returned 0-16,777,215 ・Command format  V:N ・Return  0-16,777,215 (19) V:J command: Jog Speed Acquisition Command ・Features:  Returns a jog speed in pps. The number to be returned is 100-20,000. ・Command format  V:J ・Return  100-20,000 (20) ? :L command: Sensor Status Acquisition Command ・Features:...
  • Page 23: Using I/O Signal

    ■ GSC-01 ■ User’s Manual 7. Using I/O Signal GSC-01  Controller  has  the  photo-isolated  I/O  interface,  which  cab  be  used  to  control  from  an  external controlling device. The I/O interface of GSC-01 Controller is comprised of the following  signal wires. DI0 - 3 Input: General purpose input DO0 - 3 Output: General purpose output EMGSTOP Input: Emergency Stop JOG+ Input: Jog operation input in the positive direction JOG- Input: Jog operation input in the negative direction COM+ Input common COM- Output common INT+24V Internal +24V power output...
  • Page 24   You can enable/ disable the use of the EMGSTOP signal with the jumper-pin of “JMP” of the rear panel. It is disabled in the factory settings. To enable the EMGSTOP signal, set the jumper cable for enabling EMGSTOP of rear panel GSC-01. (Open ⇒ Short)    D eenergizing the motor in an emergency stop state can be enabled/ disabled in the Configura- tion Program.
  • Page 25: Chapter 4: Specification

    ■ GSC-01 ■ User’s Manual Chapter 4: Specification 8. Specification (1) General specification Power source  DC+24V Rating current  1.3A Operating temperature  5 to 40 ℃ Storage temperature  -20 to 60 ℃ Altitude  up to 2000m Indoor use only Installation category  Ⅱ Pollution degree  Ambient humidity  20 to 80%RH (no condensation) External dimensions  47W×125D×90H (excluding projections) mm Weight  0.4kg (2) Performance Controlling axis  1 axis Maximum driving speed (F)  100 to 20kPPS (※ Programmable in 100PPS) Minimum driving speed (S) ...
  • Page 26: Connector Pin Assignment

    ■ GSC-01 ■ User ’s M a nual (3) Driver Specifications Driver Mode  Half step/ Full step driving     ( Driver Mode can be changed with the setting of Configu- ration Program) Driving (RUN) current  0.3A/phase to 0.8A/phase Current down function  Automatic current down (4) Electrical fast transmit/ burst immunity   EN61000-4-4 (2012) Level2 (5) Electrostatic discharge   EN61000-4-2 (2009) Level2 9. Connector pin assignment 9-1. STAGE Connector...
  • Page 27: Exterior Dimensions

    ■ GSC-01 ■ User’s Manual 9-3. I/O Connector Name Name INT+24V COM+ INTGND COM- JOG+ JOG- EMGSTOP – – – – – Connector  10220-52A2PE (3M) used 10. Exterior Dimensions...
  • Page 28: Appendix List Of Configurations For Applicable Automatic Stages And

    ■ GSC-01 ■ User ’s M a nual A. Appendix List of Configurations for Applicable Automatic Stages and Factory settings A-1. List of Configurations for Applicable Automatic Stages Model No. Drive current Origin Rotation LS Polarity TSDM series 0.35 MINI Normal Normal close OSMS40-ZF series 0.35...
  • Page 29: Appendix About Origin System

    ■ GSC-01 ■ User’s Manual B. Appendix About Origin System GSC-01 is equipped with two types of Origin systems as follows:   ・MINI System   ・CENTER System The systems are described below. Note that the chart is prepared for normal rotation. For reverse  rotation, the relationship between CW and CCW is reversed. The moving speeds and acceleration/ deceleration time in homing are as follows.   ・Driving Speed S  500[PPS]   ・Driving Speed F  5000[PPS]   ・Acceleration/ Deceleration time R  200[mS] These parameters are not affected by the command to Set Speed (D command). B-1. MINI System CW sensor Driving Speed F CW (-)
  • Page 30 MEMO...
  • Page 32 1-19-9, Midori, SIGMAKOKI Tokyo Head office, Sumida-ku, Tokyo 130-0021, JAPAN Tel : + 81-3-5638-8228 Fax : + 81-3-5638-6550 E-mail:international@sigma-koki.com Osaka Branch 4-9-28, Nishi-Nakajima, Yodogawa-ku, Osaka 532-0011, JAPAN Tel : + 81-6-6307-4835 Fax : + 81-6-6307-4834 E-mail:sales.osaka@sigma-koki.com Kyushu Sales office 3-17, Hie-machi, Hakata-ku, Fukuoka-shi, Fukuoka 812-0014, JAPAN Tel : + 81-92-481-4300 Fax : + 81-92-481-4310 E-mail:sales.kyushu@sigma-koki.com...

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