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Runabout GR-8
Genie Runabout GR-8 Manuals
Manuals and User Guides for Genie Runabout GR-8. We have
2
Genie Runabout GR-8 manuals available for free PDF download: Service Manual, Operator's Manual
Genie Runabout GR-8 Service Manual (132 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 1.48 MB
Table of Contents
Table of Contents
7
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
B Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
14
Manifold Component Specifications
15
Hydraulic Hose and Fitting Torque Specifications
16
Observe and Obey
21
Pre-Delivery Preparation Report
22
Maintenance Inspection Report
25
Checklist a Procedures
26
Perform Pre-Operation Inspection
26
Perform Function Tests
26
Perform 30 Day Service
27
Grease the Steer Yokes
27
Checklist B Procedures
28
Inspect the Batteries
28
Electrocution Hazard. Contact with Electrically Charged Circuits Could Result in Death or Serious Injury
28
Inspect the Electrical Wiring
29
Inspect the Tires and Wheels (Including Castle Nut Torque)
30
Check the Lifting Chain Adjustments
30
Clean and Lubricate the Columns
31
Adjust the Sequencing Cables
31
Test the Emergency Stop
32
Test the Key Switch
33
Test the Automotive-Style Horn (if Equipped)
33
Test the Drive Brakes
34
Test the Drive Speed - Stowed Position
34
Test the Drive Speed - Raised Position
35
Test the Flashing Beacon (if Equipped)
35
Test the Alarm Package (if Equipped)
36
Perform Hydraulic Oil Analysis
37
Inspect the Hydraulic Tank Cap Venting System
37
Checklist C Procedures
38
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
38
Grease the Platform Overload Mechanism (if Equipped)
38
Test the Platform Overload System (if Equipped)
39
C Checklist D Procedures
39
Calibrate the Platform Overload System (if Equipped)
40
Inspect the Mast Assembly for Wear
41
Lubricate the Lifting Chains
42
Replace the Hydraulic Tank Return Filter
43
Or Spray
44
Test or Replace the Hydraulic Oil
44
Checklist E Procedure
44
Platform Controls
48
Circuit Boards
48
Controller Adjustments
49
Platform Components
51
Platform
51
Platform Extension
51
Mast Components
52
Mast
52
Glide Pads
56
Lifting Chains
57
Lift Cylinders
60
Ground Controls
61
Control Relays
61
Circuit Board
62
Controller Adjustments
63
Level Sensor
65
Hydraulic Pump
68
Function Pump
68
Manifolds
70
Function Manifold Components (before Serial Number GR01-225)
70
Function Manifold Components (from Serial Number GR01-225 to GR01-248)
72
Function Manifold Components (after Serial Number GR01-248)
74
Valve Adjustments - Function Manifold
76
Valve Coils
79
Bodily Injury Hazard Spraying
81
Remove All Rings, Watches and Other Jewelry
81
Hydraulic Tank
81
Steer Axle Components
82
Yoke and Drive Motor
82
Steer Cylinder
84
Non-Steer Axle Components
86
Wheel Brake
86
Platform Overload Components
87
Platform Overload System
87
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
89
The Oil Pressure to Dissipate
89
Connections very Slowly to Allow
89
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
89
Gradually. Do Not Allow Oil to Squirt
89
Before Troubleshooting
89
Repair any Machine Damage or Malfunction before Operating the Machine
89
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
89
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
89
Troubleshooting Flow Charts
89
Return to Service
90
About this Section
90
Hydraulic Schematics
90
General Repair Process
90
Malfunction Identify
90
Problem Still Exists
90
Perform Repair
90
All Functions will Not Operate
91
Pump Motor will Not Operate
93
Ground Controls Inoperative, Platform Controls Operate Normally
95
Platform Controls Inoperative, Ground Controls Operate Normally
96
Platform up Function Inoperative
97
Platform down Function Inoperative
98
Steer Left Function Inoperative
99
Steer Right Function Inoperative
100
Functions Operate Normally
100
Brake Release Function Inoperative
102
Drive Forward Function Inoperative
103
Drive Reverse Function Inoperative
104
Machine will Not Drive at Full Speed
105
Schematics
107
(Before Serial Number GR02-1800)
108
Electrical Schematic - CE Models (before Serial Number GR02-1800)
118
(From Serial Number GR02-1800 to GR03-2407)
120
(From Serial Number GR03-2408 to GR03-2432)
122
(From Serial Number GR03-2433 to GR04-4000)
124
Electrical Schematic - CE Models (after Serial Number GR04-4000)
126
Hydraulic Schematic (before Serial Number GR01-249)
129
Hydraulic Schematic (after Serial Number GR01-248)
130
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Genie Runabout GR-8 Operator's Manual (35 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 1.99 MB
Table of Contents
Table of Contents
2
Safety
3
Legend
10
Controls
11
Pre-Operation Inspection
13
Maintenance
15
Function Tests
17
Workplace Inspection
23
Operating Instructions
24
Transport and Lifting Instructions
28
Decals
30
Specifications
32
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