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Glas Craft MH II User Manual

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MH II
Dispensing System

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Summary of Contents for Glas Craft MH II

  • Page 1 MH II Dispensing System...

  • Page 2: Table Of Contents

    Table Of Contents Section 1 Installation 1:1 Introduction ................................ 1 1:2 Standard Equipment ............................2 1:3 Specifications ..............................3 1:4 Equipment Assembly ............................4 Section 2 Operation 2:1 Start-up Instructions ............................9 2:2 Shut–down Instructions ............................15 2:3 Daily Start-Up Instructions ..........................16 Section 3 General Information 3:1 Assembly Drawings .............................

  • Page 3: Introduction

    Section 1 - Installation: Introduction The information in this document is intended only to Before operating, maintaining or servicing any indicate the components and their normal working GlasCraft system, read and understand all of the relationship typical use. Each assembly should be technical and safety literature provided with GlasCraft directed by a GlasCraft distributor or made from the products.

  • Page 4: Standard Equipment

    Section 1 - Installation: Standard Equipment Model - MH II Standard Equipment Part Description Number 22850-XX MH II Dispensing System 23950-XX Probler P2 Gun• W/ Round Spray Mixing Chamber 18006-01 Whip Hose Assembly 19524-01 Medium Pressure Heated Hose Assembly 59934-04 Dioctyl Phthalate, 1 Qt.

  • Page 5: Specifications

    Section 1 - Installation: Specifications Material Ratio: 1:1 (Fixed) Material Viscosity: 200- 2000 Centipoise (Cps) At Operating Temperatures Output: .042 GPC .159 LPC Operating Temperatures: 32º F ( 0º C ) - 190º (88 º C ) Operating Psi: 3000 Psi. Max (Over Psi Switches Set) Hoses: 2200 PSI.

  • Page 6: Equipment Assembly

    Section 1 - Installation: Equipment Assembly Optional Transfer Pump Installation P/n: 17666-01 Remove large drum bunghole cover and install material transfer pump bung adapter. Carefully lower the transfer pump into the drum until it touches the bottom of the drum. Raise the pump 1/4 to 1/2 inch and tighten bung adapter securely.
  • Page 7 Section 1 - Installation: Equipment Assembly Install thermocouple at tee fitting. a. Feed 12’ line through hose. b. Nut & Ferrules will lock into fitting. c. Tighten nut 1-1/4 turns past finger tight. d. Plug thermocouple into control box. Note: When replacing thermocouple p/n 22074-00 use kit TO AIR p/n: 21214-01.
  • Page 8 Section 1 - Installation: Equipment Assembly Continue adding extra hose lengths if necessary. Required Tools: Opened - end wrenches - 5/8”, 3/4” , 13/16” Lay hoses out straight. Couple hoses together with supplied union fittings and tighten finger-tight. • Hold crimp fitting hex (3/4”), and union fitting together, allowing the hose to hold it’s natural line.
  • Page 9 Section 1 - Installation: Equipment Assembly Connect the whip hose assembly to the last section of material hose. Connect jumper p/n: 22094-00 to the plugs on material hose to complete the circuit. Jumper not needed with 18006-01 heated whip hose. Connect Hose Assembly and the gun as shown.
  • Page 10 Section 1 - Installation: Equipment Assembly Fill the hydraulic power pack with proper fluid. The hydraulic pack tank is empty when shipped MUST from GlasCraft. The tank be filled before operation. Tank Capacity: 20 GAL. / 75.5 Liter. Recommended Hydraulic Fluid: ISO grade 32, 46, or 68.

  • Page 11: Start-Up Instructions

    Section 2 - Operation: Start-Up Instructions System Console...
  • Page 12 Section 2 - Operation: Start-Up Instructions System Console Controls power and door; handle must point 1 to energize power , handle must point to 0 to open control MAIN POWER SWITCH box door. White pilot indicates when lighted, that the main power is on.
  • Page 13 Section 2 - Operation: Start-Up Instructions If the transfer pumps can not move material adequately enough to properly prime the system it may be Never leave machine unattended while system power is necessary to start the hydraulic power pack. on or system is running. System running is defined as: preheat cycle of the hose a.
  • Page 14 Section 2 - Operation: Start-Up Instructions Before re-assembling Side Blocks, lubrication can be Remove ISO & POLY side blocks from gun. applied by dabbing a white lithium grease into holes in- MAKE SURE VALVES ARE OFF! side of Gun Front Housing and wiping grease over Side- Block Seals.
  • Page 15 Section 2 - Operation: Start-Up Instructions To see the actual temperature of the liquid in the hose, Turn on hose control: push the blue button once and release. The actual a. Push in the green button. temperature will then be displayed for 10 seconds. b.
  • Page 16 Section 2 - Operation: Start-Up Instructions If one side registers considerably more pressure than the other side, go to the high pressure side and bleed off some pressure by slightly opening the manual material valve on the side block over the container.

  • Page 17: Shut–Down Instructions

    Section 2 - Operation: Shut-Down Instructions System Shut-Down Turn main power switch off. Flip “retract” switch from “run” position. Refer to gun manual for proper Gun maintenance. Trigger gun to send pumps into full downstroke. Reduce Hydraulic Pressure Knob setting to ZERO. Turn off hydraulic power pack.

  • Page 18: Daily Start-Up Instructions

    Section 2 - Operation: Daily Start-Up Instructions System Daily Start-Up Once the hose temperature reaches desired set point, It’s ok to turn on the primary heaters and set tempera- ture to material suppliers specifications. Uncoil hose. Check desiccant dryer beads to insure they are still purple and have not changed to pink.
  • Page 19 Section 2 - Operation: Daily Start-Up Instructions System Daily Start-Up Increase Hydraulic pressure to desired pressure. Pressure Knob Perform Probler / Probler P2 side block seal integ- rity test. Perform Probler / Probler P2 high-pressure ball valve test. READY TO SPRAY!

  • Page 20: Assembly Drawings

    Section 3 - General Information: Assembly Drawings 22850-XX Unit Assembly * NOTE: Use the 22145-05 power pack with 22850-01. REVISION S...
  • Page 21 Section 3 - General Information: Assembly Drawings 22850-XX Unit Assembly REVISION S...
  • Page 22 Section 3 - General Information: Assembly Drawings 22850-XX Unit Assembly REVISION S...
  • Page 23 Section 3 - General Information: Assembly Drawings 22850-XX Unit Assembly REVISION S...
  • Page 24 Section 3 - General Information: Assembly Drawings 22850-XX Unit Assembly REVISION S...
  • Page 25 Section 3 - General Information: Assembly Drawings 22850-XX Unit Parts List Part Part Description Description Number Number RM-850-02 TEE FITTING 21819-00 LIVE WIRE DECAL RM-856-04 ELBOW FITTING 21835-00 PUMP ASSEMBLY RS-118 ISO DECAL 21847-00 CE PLATE RS-119 POLY DECAL 21881-00 PRESSURE GAUGE 10009-04 ELBOW FITTING...
  • Page 26 Section 3 - General Information: Assembly Drawings 22850-XX Unit Parts List Part Part Description Description Number Number 22706-16 SCREW 7735-40C SCREW 22707-00 TRANSFORMER COVER 7957-40C SCREW 22716-02 HOLE PLUG 7958-32C SCREW 22851-00 BOTTOM BRACKET 7957-32F SCREW 22852-XX CONTROL BOX ASSEMBLY 7957-40F SCREW 22853-00...

  • Page 27: Sub Assembly Drawings

    Section 3 - General Information: Sub Assembly Drawings 22852-XX Control Box Assembly REVISION R...
  • Page 28 Section 3 - General Information: Sub Assembly Drawings 22852-XX Control Box Assembly REVISION R...
  • Page 29 Section 3 - General Information: Sub Assembly Drawings 22852-XX Control Box Assembly REVISION R...
  • Page 30 Section 3 - General Information: Sub Assembly Drawings 22852-XX System Generic Ladder Schematic REVISION R...
  • Page 31 Section 3 - General Information: Sub Assembly Drawings REVISION R...
  • Page 32 Section 3 - General Information: Sub Assembly Drawings 22852-01 System Ladder Schematic REVISION H...
  • Page 33 Section 3 - General Information: Sub Assembly Drawings 22852-XX Parts List Part Part Description Qty. Description Qty. Number Number 13424-01 CABLE TIE 22422-01 RELAY 14626-01 FITTING 22423-01 RELAY SOCKET 14638-02 RIVET 22502-00 CIRCULAR PANEL JACK 1625-23 PLUG FITTING 22506-00 TERMINAL 20068-01 FLEXIBLE CONDUIT 1.583...
  • Page 34 Section 3 - General Information: Sub Assembly Drawings 22852-XX Parts List Part Description Qty. Number 7486-28 WASHER 7733-06 HEX NUT 7733-12 HEX NUT 7734-03 LOCK WASHER 7734-06 LOCK WASHER 7735-40C SCREW 7959-72C SCREW 8115-03 NIPPLE FITTING 8160-12F SET SCREW 8846-03 #10 WIRE 8847-08 WIRE...
  • Page 35 Section 3 - General Information: Sub Assembly Drawings 21835-00 Fluid Section Assembly Part Part Description Qty. Description Qty. Number Number APS-119 FOOT VALVE SEAT 21595-00 PUMP SEAL APS-128 CHROME BALL 21597-00 TRANSFER HOUSING APS-133 SST BALL 21598-00 TRANSFER SEAT FS-110 NYLON PISTON GUIDE 21599-00 PUMP SHAFT...
  • Page 36 Section 3 - General Information: Sub Assembly Drawings 22075-00 Heat Exchanger Assembly REVISION L...
  • Page 37 Section 3 - General Information: Sub Assembly Drawings 22075-00 Heat Exchanger Assembly Part Part Description Qty. Description Qty. Number Number RS-118 ISO DECAL 21093-01 FITTING RS-119 POLY DECAL 21096-00 THERMOSTAT 11021-23 PIPE PLUG 21308-40C SCREW 20188-20C SCREW 21742-00 END CAP SPACER 21038-00 HARD FIBER WASHER 21810-00...
  • Page 38 Section 3 - General Information: Sub Assembly Drawings 19524-01 Medium Pressure Hose Assembly PART DESCRIPTION NUMBER T4-155-02 3/8 MATERIAL HOSE 10262-04 NYLON FLUID HOSE 11745-10 HEAT SHRINK TUBING SHRINK 13424-03 CABLE TIE 13424-05 CABLE TIE 14902-12 HOSE CLAMP 15998-02 NEOPRENE TUBING 17895-01 UNION FITTING 17896-01...

  • Page 39: Maintenance

    Section 3 - General Information: Maintenance Daily Maintenance The wiper/lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal. Weekly Maintenance Wipe any residue from the mouth of the lubrication cup. Add 1 teaspoon of a suitable lubricating solution.

  • Page 40: Troubleshooting

    Section 3 - General Information: Troubleshooting Over Pressure System Protection When main power to unit is on, the console will have wires that are live. Disconnect or turn off main power source The system incorporates monitors for high pressure before opening console to make any repairs. monitoring.

  • Page 41: General Safety

    Section 4 - Safety Information: General Safety Safe Handling And Use Of Urethane Foam Organic Peroxides and Dual Component Coatings. Local codes and authorities also have standards to be followed Equipment in the operation of your spraying equipment. Chemical manufacturer’s recommendations should be obtained and Introduction considered.
  • Page 42 Section 4 - Safety Information: General Safety To avoid moisture contamination, don’t open containers Equipment capable of withstanding pressure. until ready for use. After use, the remaining material When HHC solvents contact aluminum or galvanized parts should be re-sealed in the original container and stored inside a closed container, such as a pump, spray gun, or in areas away from moisture.
  • Page 43 Section 4 - Safety Information: General Safety WARNING Adequate ventilation (as covered in OSHA Section 1910.94 and NFPA No. 91) is important wherever solvents are stored If you are now using Halogenated Hydrocarbon solvents or used, to minimize, confine and exhaust the solvent va- in pressurized fluid systems having aluminum or pors.
  • Page 44 Section 4 - Safety Information: General Safety If a person accidentally swallows isocyanate, large In industrial and contractor applications, it is advisable to amounts of water should be swallowed immediately. run frequent tests to determine the exact concentration of Vomiting should then be induced by patient sticking his isocyanate vapor in the air.

  • Page 45: Notes

    Section 4 - Safety Information: Notes...
  • Page 46 Section 4 - Safety Information: Notes...
  • Page 47 Section 4 - Safety Information: Notes...
  • Page 48 Section 4 - Safety Information: Notes...

  • Page 49: Limited Warranty Policy

    Section 4 - Safety Information: Limited Warranty Policy GLASCRAFT, INC. (“GlasCraft”) warrants to the original Purchaser of GlasCraft manufactured equipment and parts, that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one (1) year from the original date of installation.

  • Page 50: Technical Assistance

    Section 4 - Safety Information: Technical Assistance.... Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ phone 1.bmp For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment.
  • Page 51 GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT . 6000 OR 12000 WATTS OF HEAT . 1600, 2200, OR 3000 PRESSURE SET-UPS AVAILABLE MH, MH II, & MH III HYDRAULIC POWERED SYSTEMS . UP TO 45 LBS / MINUTE OUTPUT . EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH - MOBILE MODULAR HYDRAULIC SYSTEMS .
  • Page 52 Quality and Performance… GENUINE GLASCRAFT 5845 WEST 82nd STREET INDIANAPOLIS, INDIANA 46278 U.S.A. www.glascraft.com Phone (317) 875-5592 GC-1267 (317) 875-5456 REVISION S E-Mail sales@glascraft.com...

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