Tait TOP Programming And Service Manual
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Tait TOP Programming And Service Manual

Tait TOP Programming And Service Manual

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M2259-00-200-812
TOP and T2000 Radios
M2259-00-200-812
Copyright TEL
Programming and
Service Manual
Tait Encrypted
June 2004
© Tait Electronics Limited
Corporate HQ: PO Box 1645,
Christchurch, New Zealand.
Tel: +64 3 358 3399
Fax: +64 3 358 0340
Web: www.taitworld.com/
Encrypted Radio Programming and Service Manual
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  • Page 1 M2259-00-200-812 Programming and Service Manual Tait Encrypted TOP and T2000 Radios June 2004 © Tait Electronics Limited Corporate HQ: PO Box 1645, Christchurch, New Zealand. Tel: +64 3 358 3399 Fax: +64 3 358 0340 M2259-00-200-812 Web: www.taitworld.com/ Copyright TEL...
  • Page 2 M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 3: About This Manual

    Copyright All information contained in this manual is the property of Tait Electronics Ltd. All rights are reserved. This manual may not, in whole or part, be copied, photocopied, reproduced, translated stored or reduced to any electronic medium or machine readable form without prior written permission from Tait Electronics Ltd.
  • Page 4 About This Manual M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 5: Table Of Contents

    Fitting the T2000 Encryption Upgrade Flex Transcrypt Programming OTAR Programming Direct Programming Operation Using a TOP as an OTAR Programming Transmitter Using a T2000 as an OTAR Programming Transmitter Programming a Transcrypt Encryption Module Security Codes Programmer Configurations Transcrypt Module Default Settings 6.10 Testing...
  • Page 6 Contents M2259-00-200-812 Midian Programming Circuit Operation Programming a Midian Encryption Module (Hardwired) Direct Programming a TVS2-Tait Module in a TOP radio TVS2-Tait Factory Default Settings VPU12-Tait Factory Default Settings Testing the Midian Encryption Module Midian TVS2-Tait Encryption Direct Programming Cable...

  • Page 7: Service Information

    Servicing Accreditation The procedures described in this manual should only be carried out by service personnel trained and accredited by Tait Electronics to service Tait Orca Portable (TOP) and T2000 product ranges. Tools Required Use only tools specified for TOP and T2000 radios in their service manuals, including:...
  • Page 8 Service Information M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 9: Introduction

    This manual forms a part of the Tait Encrypted Radio Programming and Service Kit. The kit provides service centres and large users of Tait Encrypted radios with all cables and information required to set up, manage and maintain a fleet of encrypted Tait Orca Portable (TOP) radios and/ or T2000 Mobile radios.

  • Page 10: Radio Hardware Compatibility

    For other encryption modules, check with a Tait Service Centre, or www.taitworld.com/. Modules listed can be fitted to either TOP or T2000 radios, with the exception of the Midian TVS-2 modules (see above). However, the modules will require some customisation to suit the radio type.
  • Page 11 M2259-00-X00-812 SERV/PROG MANL ECRYPT This manual Encryption Training Tait offers training programmes for personnel responsible for fitting, programming and servicing encrypted radios. In order to provide successful support for this technology, it is strongly recommended that this training be undertaken.
  • Page 12 Introduction M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 13: System Operation

    This manual describes how to connect your hardware for setup, testing and maintenance, but does not describe how to determine the settings you should use. These should be determined during system design by technical personnel trained in the relevant Tait and third-party products. Contact your Authorised Tait Service Centre for further assistance.

  • Page 14: Tait Encryption Interface Signal Specifications

    The system designer should confirm that the system meets user requirements. Tait Encryption Interface Signal Specifications For TOP Encryption Interface Signals, see page 15. For T2000 Encryption interface signals, see page 48. Encrypted Radio Programming and Service Manual...

  • Page 15: Tait Orca Portable (Top) Encryption

    Tait Orca Portable (TOP) Encryption Tait Orca Portable (TOP) Encryption Tait Orca Portable (TOP) radios can be encryption-enabled at a Tait Authorised Service Centre using the TOP Encryption Upgrade Kit (IPN TOPA-EA-001) and a supported Transcrypt or Midian Encryption Module. This kit comprises a flex circuit which brings all the required connections for encryption to a single connector for plug-in encryption functionality.
  • Page 16 DC Coupled Trunking delay Provision for future The diagram that follows shows the encryption circuit operation for both a TOP encrypted radio and a TOP radio as a programming radio. Note: When using a TOP radio as an OTAR programming radio, ensure encryption mode is turned off.

  • Page 17: Programming The Top Radio

    Encryption flex fitted to the TOP radio. The flex is available in the TOPA-EA-001 Encryption Upgrade Kit. Instructions for fitting begin on page 17. Back up Radio Data Files...
  • Page 18 This procedure requires: a computer with OTAR programming software a Transcrypt Programmer a TOP or T2000 Lead (part of the TOPA-EA-002 Encrypted Radio Programming and Service Kit) for OTAR programming a direct programming cable (TOPA-EA-008G) for direct programming a TOP or T2000 radio to use as a programming radio (OTAR only) Transcrypt modules fitted to a TOP radio can be programmed using Over-The-Air- Reprogramming (OTAR).

  • Page 19: Programming The Encryption Module

    Programming the Encryption Module Note: When using a TOP radio as a programming transmitter, if an encryption module is fitted, ensure the encryption function is turned off. Copyright TEL Encrypted Radio Programming and Service Manual...

  • Page 20: Testing The Encryption Module

    With encryption on: Check that receive and transmit audio are functioning, using another T2000 or TOP radio with the same encryption module, programmed with the same codes, on the same channel. Where a code hopping module is fitted, confirm encryption is active by listening for the...

  • Page 21: Top Encryption Upgrade Flex Pcb Information

    TOP Encryption Upgrade Flex PCB Information At the time of printing, there are two current versions of the Flex PCB.The numbers appear on the PCB top side. Be careful to ensure you are referring to the correct version information. 4.5.1...
  • Page 22 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 23 M2259-00-200-812 Tait Orca Portable (TOP) Encryption PCB Layout - top side IPN 228-22592-06A LINK7 LINK6 LINK3 LINK5 TP13 228-22592-06 Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 24 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 25 M2259-00-200-812 Tait Orca Portable (TOP) Encryption Link Information IPN 228-22592-06A Factory standard flexes links fitted as follows:: Link Purpose Setting Encryption mode to module Fitted - pads 2-3 Future development Not fitted Encryption indicator output Fitted - pads 1-2 Future development...
  • Page 26 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 27 M2259-00-200-812 Tait Orca Portable (TOP) Encryption Circuit Diagram - page 1 of 1 IPN 228-22592-06A Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 28 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 29 M2259-00-200-812 Tait Orca Portable (TOP) Encryption 4.5.2 IPN 228-22592-07A SMD Parts List IPN 228-22592-07A Part Description 015-26100-08 CAP 100N 10% 50V X7R 015-26100-08 CAP 100N 10% 50V X7R 015-26220-08 CAP 220N 10% 16V X7R 001-10000-99 DIODE BAV99 DUAL SW (PIN 3 IS ANODE/CATH)
  • Page 30 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 31 M2259-00-200-812 Tait Orca Portable (TOP) Encryption PCB Layout - top side only IPN 228-22592-07A LINK3 LINK5 TP13 228-22592-07A Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 32 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 33 Indicator output to LED Not normally used Rx Squelch Future development Audio Enable Future development Not assigned Enables direct programming (Transcrypt only)* Link pads 2-3 (top pads) as shown Not assigned Not assigned * Not required for Midian modules TP13 228-22592-07 Copyright TEL...
  • Page 34 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 35 M2259-00-200-812 Tait Orca Portable (TOP) Encryption Circuit Diagram - page 1 of 1 IPN 228-22592-07A Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 36 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 37: Encryption-Enabled Top Operating Instructions

    M2259-00-200-812 Tait Orca Portable (TOP) Encryption Encryption-Enabled TOP Operating Instructions The following operating instructions apply to Encryption-Enabled TOP radios only. They should be used in conjunction with the TOP User’s Guide issued with the radio. Encryption On/Off Alternative method: (Menu)

  • Page 38: Top Fault Finding

    Tait Orca Portable (TOP) Encryption M2259-00-200-812 TOP Fault Finding Diagnosis TIP If unsure whether a radio with simple inversion encryption is in encrypt or clear mode: while in standby (without any incoming signal), hit a keypad or function key to produce an audible beep. If the radio is in encrypt mode, the beep will be a much higher frequency than normal.

  • Page 39: Fitting The Top Encryption Upgrade Flex

    Encryption indicator triangle Both LK-3 links on TOP flex may be Remove one LK-3 link. turns on and off randomly. connected, not just one. (See Fitting Instructions)
  • Page 40 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Modify Orca PCB (bottom side) Use Torx screwdriver to undo screw and remove PCB from chassis Remove component C572 using hot air gun and tweezers Remove component Q532 using hot air gun and tweezers...
  • Page 41 M2259-00-200-812 Tait Orca Portable (TOP) Encryption Modify Orca PCB (top side) Locate can with large hole cut as shown If no large hole in can, cut carefully with sidecutters where shown, and turn edges in Remove capacitor C567 using hot air gun and tweezers...
  • Page 42 Solder flex to cans, holding soldering iron to each point for at least three seconds to ensure permanent joins Solder flex pad to top pin of LED1 as shown Solder flex pads to space vacated by R356 Solder flex pads to volume control switch pins 2 and 3 as shown...
  • Page 43 M2259-00-200-812 Tait Orca Portable (TOP) Encryption Fit Flex to Orca PCB (top side) Turn PCB over and bend flex carefully around PCB as shown Bend flex at crease, then holding flex in place with tweezers, solder flex pads to the pads...
  • Page 44 PCB top side. Replace the screw through the can where shown Replace the washers, nuts and knob seal on the radio top Fix the foam cushioning pad onto the flexiloom where shown, using double-sided tape Encrypted Radio Programming and Service Manual...
  • Page 45 With main RF shield beside PCB as shown, fit flex into RF shield flex edge connector Note: There is no flex-edge connector in the Tait Orca Elan or T5010 models. If fitting to these radios, tape the flexiloom at this edge to prevent it shorting.
  • Page 46 Tait Orca Portable (TOP) Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 47: T2000 Radio Encryption

    This kit comprises a flex circuit which brings all connections required for encryption to a single connector for plug-in encryption functionality. This is the Tait standard encryption interface. Instructions for fitting the flex are on page 65 of this manual.

  • Page 48: Programming The T2000 Radio

    T2000 Radio Encryption M2259-00-200-812 programmed, this button function is set to Aux, Latching. The low voltage reset from the radio is used to reset the module circuit. Signal levels and pin assignments Function Mode Name Pin Module T2000 Power Supply 5V regulated Reset Active low...

  • Page 49: Testing The Encryption Module

    With encryption on: Check that receive and transmit audio are functioning, using another T2000 or TOP radio with the same encryption module, programmed with the same codes, on the same channel. Where a code hopping module is fitted, confirm encryption is active by listening for the...
  • Page 50 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 51: T2000 Encryption Flex Pcb Information

    T2000 Encryption Flex PCB Information At the time of printing, there are two current versions of the Flex PCB. The numbers appear on the PCB top side. Take care to ensure you are referring to the correct version information. 5.5.1...
  • Page 52 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 53 M2259-00-200-812 T2000 Radio Encryption PCB Layout - top side IPN 228-22593-01A 228-22593-01 PCB Layout - bottom side IPN 228-22593-01A Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 54 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 55 M2259-00-200-812 T2000 Radio Encryption Circuit Diagram - page 1 of 1 IPN 228-22593-01A Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 56 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 57 PAD HOLE FOR OFF BOARD WIRE 0.05" SPAC CONNECTION LINK-0805-SP 0805 CHIP SPACING AS 3-WAY LINK 240-00010-45 SKT 9WAY DRANGE SIDE ENTRY PTH 240-10000-09 SKT 2-179397-4 24W2 2ROW TOP ENT MTG HOLES COPPERPADS SMD PADS FOR A 20WAY .3MM FLEXI BRD 0.5MM PITCH Copyright TEL...
  • Page 58 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 59 M2259-00-200-812 T2000 Radio Encryption PCB Layout - Top Side IPN 228-22593-02A PCB Layout - Bottom Side IPN 228-22593-02A Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 60 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 61 M2259-00-200-812 T2000 Radio Encryption Circuit Diagram IPN 228-22593-02A - page 1 of 1 Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 62 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 63: Encryption-Enabled T2000 Operating Instructions

    M2259-00-200-812 T2000 Radio Encryption Encryption-Enabled T2000 Operating Instructions The following operating instructions apply to Encryption-Enabled T2000 radios only. They should be used in conjunction with the T2000 User’s Guide issued with the radio. Conventional Radios (eg T2010II T2015II T2020II) Turn encryption on and off by pressing the Auxiliary key. The indicator light indicates encryption is on.

  • Page 64: T2000 Fault Finding

    T2000 Radio Encryption M2259-00-200-812 T2000 Fault Finding Diagnosis TIP If unsure whether a radio with simple inversion encryption is in encrypt or clear mode: while in standby (without any incoming signal), hit a keypad or function key to produce an audible beep. If the radio is in encrypt mode, the beep will be a much higher frequency than normal.

  • Page 65: Fitting The T2000 Encryption Upgrade Flex

    Fitting the T2000 Encryption Upgrade Flex Disassemble Radio Remove four M4x35mm screws from radio bottom. Turn radio over and remove top cover. Remove three M3x8mm screws from Logic PCB bottom side and fold out Logic PCB from radio cavity - do not unplug ribbon cables Prepare Flex Use scissors to trim flex where shown.
  • Page 66 T2000 Radio Encryption M2259-00-200-812 Fit flex Lay flex onto Logic PCB as shown and solder P2 to Logic PCB S14 pad 6 Gently fold flex up into position shown and plug SK1 into Logic PCB socket #T3K45 Solder flex P1 to Logic PCB S16 pad 10 Encrypted Radio Programming and Service Manual Copyright TEL...
  • Page 67 M2259-00-200-812 T2000 Radio Encryption Fit Module Note: Do not remove module snap- off sections. Note: See manufacturer’s documentation for module link settings. Place Encryption module, IC side up, into radio chassis where shown Use two screws provided to screw module to radio where shown Fold Logic PCB back into radio chassis Open module flex edge...
  • Page 68 T2000 Radio Encryption M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 69: Transcrypt Programming

    Transcrypt Programming Transcrypt Programming Transcrypt encryption modules can be programmed via Over-The-Air-Reprogramming (OTAR) or Direct Programming (TOP radios only). OTAR Programming The Transcrypt OTAR Programmer allows a computer to alter a radio’s encryption module settings remotely, anywhere within the coverage range of the radio system.

  • Page 70: Direct Programming

    Using a TOP as an OTAR Programming Transmitter A standard TOP radio - with no Encryption module fitted - on the correct frequency is all that is required for an OTAR programming transmitter radio. The TOP programming cable (IPN 219-...

  • Page 71: Using A T2000 As An Otar Programming Transmitter

    M2259-00-200-812 Transcrypt Programming 02841-0X) connects the OTAR Programmer to the TOP programming radio through the Accessory connector that has all signals required as standard. For more information, see the TOP Programming Cable Specifications on page 74. Note: Ensure the accessory connector is firmly latched, otherwise it may not make connection to all the required signals.

  • Page 72: Programmer Configurations

    A T2000 OTAR Transmitter radio (as described above) on the right radio channel and the 219-02835-0X lead from the kit a TOP OTAR Transmitter radio (as described above) on the right radio channel plus the 219-02841-0X cable from the kit...
  • Page 73 M2259-00-200-812 Transcrypt Programming Enter A nnnn, press [Enter]. The radio will briefly transmit. Enter a programming commands to change a register in the module: eg B 1234 LE to set the Late-entry time in module with ESN=1234 to the current programmer value.

  • Page 74: Transcrypt Otar Programming Cables

    TOPA-EA-008G - Top Encryption Direct Programming Cable. (See page 76) 6.11.1 TOP Encryption OTAR Programming Cables Two TOP Programming Cables are included in the OTAR Service and Programming Kit. They can connect a TOP programming transmitter radio (via the Accessory connector) to the Transcrypt OTAR Programmer.

  • Page 75: Parts List

    240-00020-55 PLG 15W DRNG 105 DEG PNL MTG 240-06010-16 CONN 15W HOOD/CVR DRNG 019-06100-00 CAP MONO CER 100N 20% 50VX7R IPN 219-02128-00 Cable Signal Specification Signal TOP Signal Sense/Level Wire TR30-306X Active low pin 3 Violet pin 9 Ground pin 2...
  • Page 76 6.11.2 Top Encryption Direct Programming Cable A TOP Encryption Direct Programming Cable is required for direct programming the radios. It connects the TOP radio to be programmed, via its accessory connector, to the Transcrypt T306X Programmer. Note: This cable can be used with any Transcrypt Encryption module. It is not included in the Programming and Service Kit but can be purchased separately through your Tait dealer.
  • Page 77 6.11.3 Tait T2000 Programming Cable IPN 219-02835-00 This cable forms a part of the Tait Encrypted Radio Programming and Service Kit. It connects a T2000 radio used as a transmitter to the Transcrypt OTAR Programmer. Cable Signal Specification Signal T2000 Signal...
  • Page 78 Transcrypt Programming M2259-00-200-812 Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 79: Midian Programming

    Midian Programming Midian Programming To program Midian Encryption Modules fitted to either a T2000 or a TOP radio usually requires a hard-wired connection from the Midian programmer to the module. This requires opening the radio and connecting the dedicated programming cable (provided with the Midian programmer) to pads on the Tait flex circuit.
  • Page 80 See diagrams on the following pages for correct connection points. 7.2.1 TOP radio - Midian KL3 cable connection points To connect the Midian programming cable according to the diagram below, first solder a short length of wire to the indicated pads, then attach the cable clip to it.

  • Page 81: Direct Programming A Tvs2-Tait Module In A Top Radio

    Midian KL3 programmer (supplied cable not required). Midian software to suit the module to be programmed. TOP radio to be programmed with flex (-07 version or later) and TVS2-Tait module fitted TOPA-EA-007G Encryption Direct Programming Cable (see page 86) Copyright TEL...

  • Page 82: Tvs2-Tait Factory Default Settings

    Midian KL3 Programmer TVS2-Tait Factory Default Settings The screen dumps that follow illustrate the current TVS2-Tait module programming interface and factory default settings. For information regarding module programming codes and programming configuration for your system, see the Midian Programming Manual.
  • Page 83 M2259-00-200-812 Midian Programming Security Keys Tab Scrambler Tab Input/Output Tab Copyright TEL Encrypted Radio Programming and Service Manual...
  • Page 84 Midian Programming M2259-00-200-812 Advanced Tab Miscellaneous Tab Encrypted Radio Programming and Service Manual Copyright TEL...

  • Page 85: Vpu12-Tait Factory Default Settings

    With encryption on: Check that receive and transmit audio are functioning, using another T2000 or TOP radio with the same encryption module, programmed with the same codes, on the same channel. Confirm encryption is active (where a hopping code module is fitted) by listening for the...

  • Page 86: Midian Tvs2-Tait Encryption Direct Programming Cable

    M2259-00-200-812 Midian TVS2-Tait Encryption Direct Programming Cable A TOP Encryption Direct Programming Cable is required for direct programming the radios. It connects the TOP radio to be programmed, via its accessory connector, to the Midian KL3 Programmer. Note: This cable can be used with any Midian encryption module. It is not included in the Programming and Service Kit but can be purchased separately through your Tait dealer.

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