Grizzly G0505 Owner's Manual
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Grizzly G0505 Owner's Manual

12 1/2" lean & mean portable planer
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MODEL G0505
12
⁄
" LEAN & MEAN
1
2
PORTABLE PLANER
OWNER'S MANUAL
COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 4/04) #TR4887 PRINTED IN CHINA

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Summary of Contents for Grizzly G0505

  • Page 1 " LEAN & MEAN PORTABLE PLANER OWNER'S MANUAL COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......20 Manual Accuracy ........... 2 SECTION 6: MAINTENANCE ......22 Contact Info............ 2 Schedule ............22 Functional Overview ........2 Cleaning ............22 Identification ........... 3 Knife Sharpening ......... 22 Machine Data Sheet ........

  • Page 4: Introduction

    For your convenience, we always keep current Grizzly manuals and most updates available on our website at www.grizzly.com. Any updates to your machine will be reflected in these documents as soon as they are complete.

  • Page 5: Identification

    (Viewed from the rear of the machine.) Return Rollers ON/OFF Switch Cutterhead Elevation Crank Lifting Handle (1 of 2) Cutterhead & Motor Assembly Depth of Cut Scale Infeed Outfeed Extension Extension Wing Wing Figure 2. Model G0505 identification. Model G0505 (Mfg. since 4/04)

  • Page 6: Machine Data Sheet

    The information contained herein is deemed accurate as of 1/29/2018 and represents our most recent product specifications. Model G0505 PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0505 (Mfg. since 4/04)
  • Page 7 The information contained herein is deemed accurate as of 1/29/2018 and represents our most recent product specifications. Model G0505 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0505 (Mfg. since 4/04)

  • Page 8: Section 1: Safety

    Be aware of running machinery. Never operate under the dust hazards associated with each workpiece influence of drugs or alcohol, when tired, or when material, and always wear a NIOSH-approved distracted. respirator to reduce your risk. Model G0505 (Mfg. since 4/04)
  • Page 9 Contact our Technical Support Department at around flammables, or in poorly-lit areas. Keep (570) 546-9663. work area clean, dry, and well lighted to mini- mize risk of injury. Model G0505 (Mfg. since 4/04)

  • Page 10: Additional Safety Instructions For Planers

    Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. Model G0505 (Mfg. since 4/04)

  • Page 11: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Power Connection Device The Model G0505 comes with a 5-15 plug, similar to Figure 3, to connect the machine to power. GROUNDED Serious personal injury could occur if you 5-15 RECEPTACLE connect the machine to power before com- pleting the setup process.

  • Page 12: Section 3: Setup

    Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for Figure 4. Model G0505 inventory. possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents.

  • Page 13: Site Considerations

    Figure 6. Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. -11- Model G0505 (Mfg. since 4/04)
  • Page 14 Figure 9. Lag Screw Flat Washer Machine Base Workbench Figure 9. Example of a direct mount setup. -12- Model G0505 (Mfg. since 4/04)

  • Page 15: Assembly

    Motor Housing Thread the M6-1 x 20 cap screw and lock washer through the crank and into the leadscrew to secure the crank. DO NOT overtighten. Wing Nuts Figure 11. Chip deflector properly installed. -13- Model G0505 (Mfg. since 4/04)

  • Page 16: Test Run

    — Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. -14- Model G0505 (Mfg. since 4/04)

  • Page 17: Section 4: Operations

    Reset Button The Model G0505 Planer has a motor thermal overload protection switch, which will trip if the motor becomes too hot. To reset the switch, move the ON/OFF switch to OFF, wait a few minutes to allow the motor to cool, then press the reset but- ton (see Figure 13).

  • Page 18: Depth Of Cut

    On the con- trary, a workpiece supported on the bowed side will rock during planing and could cause kickback or severe injury. -16- Model G0505 (Mfg. since 4/04)

  • Page 19: Planing Tips

    1300 Red Oak 1290 Black Walnut 1010 Teak 1000 Black Cherry Cedar Sycamore Douglas Fir Chestnut Hemlock White Pin Basswood Eastern White Pine Balsa Figure 15. Janka Hardness Rating for some common wood species. -17- Model G0505 (Mfg. since 4/04)

  • Page 20: Cutting Problems

    DO NOT plane partial- after the planing is done. ly-air-dried (PAD) lumber. b. Make sure the planer knives are sharp. c. Reduce the depth of cut and make more passes. -18- Model G0505 (Mfg. since 4/04)

  • Page 21: Basic Operation

    However, as long as you move the handle in the same direction during opera- tion, backlash will not be a factor. -19- Model G0505 (Mfg. since 4/04)

  • Page 22: Section 5: Accessories

    ® increase cutting accura- H7516—Dust Hood for Model G0505 Planer cy of your Model Made especially for the Model G0505 Planer, this G0505 Planer complementing dust hood takes the place of the with Mini Planer rear chip deflector. 4" dust port.
  • Page 23 T20501—Face Shield Crown Protector 4" H5038—Double-Edged HSS Replacement T20502—Face Shield Crown Protector 7" Knives for Model G0505, Set of 2 T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses G2790—Universal Knife Grinder T20451—"Kirova" Clear Safety Glasses This dry-type Knife Grinder is ideal for sharpen- H0736—Shop Fox...

  • Page 24: Section 6: Maintenance

    (the smaller the angle, the better the cutting action) and edge life (the larger the angle, the more the edge is supported, and Cleaning the Model G0505 is relatively easy. thus, the longer it will last). Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth.

  • Page 25: Lubrication

    After inserting the brush assemblies back into the motor, re-install the plastic caps to hold Re-assemble the sides and top cover, then them in place. move the cutterhead up and down to distrib- ute the lubricant on the leadscrews. -23- Model G0505 (Mfg. since 4/04)

  • Page 26: Feed Rollers

    Figure 27. Location of potentially trapped sawdust. Tools Needed Hex Wrench 5mm ..........1 Phillips Screwdriver ........... 1 Wood Block 4x4..........1 -24- Model G0505 (Mfg. since 4/04)

  • Page 27: Section 7: Service

    6. Motor mount loose/broken. 6. Tighten/replace. 7. Motor bearings at fault. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 8. Chip deflector or dust hood loose or 8. Properly re-install/replace. damaged. -25- Model G0505 (Mfg. since 4/04)
  • Page 28 2. Worn cutterhead bearings. 2. Check/replace cutterhead bearings. chatter marks across face of workpiece. 1. Check/sharpen/replace knives (Page 27). Glossy workpiece 1. Dull knives. surface. 2. Depth of cut too shallow. 2. Slightly increase depth of cut. -26- Model G0505 (Mfg. since 4/04)

  • Page 29: Adjusting Knives

    With great care, slide the knife out of the cutterhead. Note: Make sure the gibs and springs do not The Model G0505 Planer is equipped with a fall out of the cutterhead by re-tightening the two-knife cutterhead. The knives are locked in gib bolts.

  • Page 30: Replacing Drive Belt

    Figure 32. Drive belt and pulleys. — If the knife is not set at the correct height, fully loosen the gib bolts (clockwise), then repeat Steps 6-11 until the knife is set at the correct height. -28- Model G0505 (Mfg. since 4/04)

  • Page 31: Adjusting Extension Wing

    — If the wing is not level with the main table, To check/adjust the extension wings: repeat Steps 3–4 until it is. DISCONNECT PLANER FROM POWER! When the wings are properly aligned, re- tighten the jam nuts that were loosened. -29- Model G0505 (Mfg. since 4/04)

  • Page 32: Section 8: Parts

    SECTION 8: PARTS Head Breakdown 51-1 -30- Model G0505 (Mfg. since 4/04)
  • Page 33 RIBBED V-BELT 6 RIB/14" OD P0505052 E-CLIP 9MM P0505027 UPPER FRAME V1.12.02 P0505056 12-1/2" PLANER LABEL P0505027A UPPER FRAME V2.04.04 P0505057 MACHINE ID LABEL P0505028 PHLP HD SCR M4-.7 X 8 P0505058 SAFETY GLASSES LABEL -31- Model G0505 (Mfg. since 4/04)

  • Page 34: Motor Assembly Breakdown

    Motor Assembly Breakdown 100A 115A 145 146 130V2 -32- Model G0505 (Mfg. since 4/04)
  • Page 35 GEAR 33T P0505158 GRIZZLY LABEL (COLOR) P0505125 SHAFT P0505159 PHLP HD SCR M6-1 X 14 P0505126 BALL BEARING 6202ZZ P0505160 LOCK WASHER 6MM P0505127 KEY 4 X 4 X 10 P0505161 FLAT WASHER 6MM -33- Model G0505 (Mfg. since 4/04)

  • Page 36: Base Breakdown

    PHLP HD SCR M4-.7 X 8 P0505217 BASE P0505237 RUBBER FOOT P0505218 FLAT WASHER 5/16 P0505238 HEX WRENCH 5MM P0505219 CAP SCREW M8-1.25 X 20 P0505239 DOUBLE-END WRENCH 8 X 8MM P0505220 ROLL PIN 6 X 20 -34- Model G0505 (Mfg. since 4/04)

  • Page 37: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 38 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 39: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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