Grizzly G0477 Owner's Manual
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Grizzly G0477 Owner's Manual

Grizzly G0477 Owner's Manual

15" planer/moulder
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MODEL G0477
15" PLANER/MOULDER
OWNER'S MANUAL
COPYRIGHT © APRIL, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2014 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8066 PRINTED IN CHINA

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Summary of Contents for Grizzly G0477

  • Page 1 MODEL G0477 15" PLANER/MOULDER OWNER'S MANUAL COPYRIGHT © APRIL, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2014 (ST) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Changing Motor Brushes ......................30 Electrical Components ......................31 Wiring diagram......................... 32 g0477 Body Breakdown ......................33 g0477 table and Base Breakdown ..................34 g0477 gearbox Breakdown ..................... 35 g0477 stand Breakdown ......................36 g0477 Labels ........................... 37 parts List ..........................38...

  • Page 4: Introduction

    Your Machine For your convenience, we post all available man- uals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete.

  • Page 5: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0477 15" PLANER / MOULDER Product Dimensions: Weight................................168 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............31 x 41 x 57-3/4 in.
  • Page 6 The information contained herein is deemed accurate as of 12/8/2013 and represents our most recent product specifications. Model G0477 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0477 15" Planer/Moulder...

  • Page 7: Identification

    1. g0477 Component and Control identification. A. infeed/outfeed roller height Adjuster b. ON/Off switch c. Circuit Breaker reset Button D. return rollers E. headstock height hand Crank Cutterhead Lock G. tool storage h. depth-of-cut gauge preset depth gauge...

  • Page 8: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. Model G0477 15" Planer/Moulder...
  • Page 9 INTENdEd usAGE.­ Only­ use­ machine­ for­ its­ machine­ in­ good­ working­ condition.­ A­ machine­ intended­purpose­and­never­make­modifications­ that­ is­ improperly­ maintained­ could­ malfunction,­ ­ not­ approved­ by­ Grizzly.­ Modifying­ machine­ or­ leading­to­serious­personal­injury­or­death.­ using­ it­ differently­ than­ intended­ may­ result­ in­ ChECK dAMAGEd PARTs.­ Regularly­ inspect­...

  • Page 10: Additional Safety For Planer/Moulders

    Model G0477 15" Planer/Moulder...

  • Page 11: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section. Model G0477 15" Planer/Moulder...

  • Page 12: Extension Cords

    Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -10- Model G0477 15" Planer/Moulder...

  • Page 13: Section 3: Set Up

    Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -11- Model G0477 15" Planer/Moulder...

  • Page 14: Inventory

    Wrench 8/10mm ......1 • rubber grip Magnets ......... 2 • hex Wrench 4mm ........1 • dust Chute ..........1 the Model G0477 is a • dust Chute Adapter ........1 very heavy machine. • dust Collection Bag ........1 Serious personal injury •...

  • Page 15: Clean Up

    opti-...

  • Page 16: Stand Assembly

    Steps 1–3 for the other side of the stand. the finished halves of the stand should look like those shown in figure 6. the stand for the Model g0477 must be assem- plain Legs short Frame piece bled before the planer/moulder can be mounted on it.

  • Page 17: Mounting Planer/Moulder On Stand

    Mounting Planer/ Dust chute and bag Moulder on Stand DO NOt operate the Model G0477 without the dust collection bag installed. this plan- the Model G0477 is a er/moulder creates substantial amounts of very heavy machine. Get wood dust while operating. failure to use the...

  • Page 18: Crank Handle

    — strange or unusual noises should be inves- tigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. -16- Model G0477 15" Planer/Moulder...

  • Page 19: Section 4: Operations

    Regardless of the con- is flat. tent in this section, Grizzly industrial will not be held liable for accidents caused by Adjust the headstock height (see Page 19) lack of training.

  • Page 20: Operation Tips

    DO NOt attempt to change machine to move the material back to the speeds during any cutting operations or infeed side of the machine. damage to the gearbox will result. -18- Model G0477 15" Planer/Moulder...

  • Page 21: Headstock Height Adjustment

    12, to Settings ensure headstock height accuracy. the Model g0477 features a preset thickness knob, which prevents the headstock from moving any lower than the desired workpiece thickness. to use the preset depth gauge (figure 14):...

  • Page 22: Roller Height Adjustment

    Roller height place the workpiece below the depth-of-cut gauge, as shown in figure 15. Adjustment the Model g0477 features three infeed/outfeed roller height settings. the provided special wrench is used to turn the roller height adjuster, as shown in figure 16.

  • Page 23: Moulding Knives

    Always ensure that the spacers used are the Wrench 8mm ............. 1 same width as the moulding knife. the g0477 has two moulding knife slots. Each slot can accommodate two different moulding Moulding knives at the same time. however, both moulding...

  • Page 24: Setting Up Moulding Fence Guide

    21. thE poWEr sourCE! Extension replace the center guide and guide boards table with extra-tall guides. Follow Steps 2–4 of Adjusting Moulding Guide fence on this page. Clamp screw Main table figure 21. Clamp installation. -22- Model G0477 15" Planer/Moulder...
  • Page 25 9/16" 9/16" 2" 2" 1-11/16" 2-9/16" 2-9/16" 6-11/16" 1-11/16" Wing Bolt 10-3/4" Flat Washer 1/2" guide Board 5/16" 1/4" 3/4" ø8mm threaded Base Board inserts figure 22. guide Fence plan (shown at approx. 30% size). -23- Model G0477 15" Planer/Moulder...

  • Page 26: Section 5: Accessories

    G4564 G4549 G4550 G4561 G4520 G4553 G4554 G4555 G4556 G4551 G4563 G4542 G4543 G4559 G4558 G4562 G4557 G4534 G4560 G4545 G4544 G4523 G4538 G4525 G4546 G4547 G4541 G4524 G4535 G4539 G4530 G4536 G4537 G4533 G4531 -24- Model G0477 15" Planer/Moulder...

  • Page 27: Section 6: Maintenance

    Cleaning the Model g0477 is relatively easy. vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. if any...

  • Page 28: Section 7: Service

    1. Loose or damaged moulding or plan- 1. tighten or replace knife or blade. ing knife. 2. damaged belt(s). 2. replace belt(s) (Page 29) 3. Worn cutterhead bearings. 3. Check/replace cutterhead bearings. -26- Model G0477 15" Planer/Moulder...
  • Page 29 2. increase the feed rate. 3. Cutting depth too shallow. 3. increase the depth of cut. uneven or crooked moulding pass. 1. Fence guide not adjusted correctly. 1. Ensure guide boards are parallel and adjusted correctly (Page 22) -27- Model G0477 15" Planer/Moulder...

  • Page 30: Changing Planing Knives

    24. Wrench 10mm ........... 1 hex Wrench 4mm ..........1 Knife Location Cutterhead the Model g0477 features double-edged plan- Collar ing knives that can be reversed when one edge becomes dull. Follow these instructions when reversing or replacing knives.

  • Page 31: Changing Belts

    Steps 5, 7 and 8 in reverse order to hex Wrench 5mm ..........1 install new fan and drive belts. the Model g0477 features two ribbed belts, 10. once both belts have been installed, have shown in figure 26, that are generally good for an assistant lift the motor slightly to place the life of the machine.

  • Page 32: Changing Motor Brushes

    4–6 above. brush caps are slotted in completely. Check chain lubrication. refer to SEctiON Fasten the brush covers in place. 6: MAiNtENANcE on Page 25 for further details. -30- Model G0477 15" Planer/Moulder...

  • Page 33: Electrical Components

    Electrical components power switch Circuit Breaker figure 29. rear of power switch and circuit breaker (switch assembly inverted). -31- Model G0477 15" Planer/Moulder...

  • Page 34: Wiring Diagram

    Wiring Diagram MODEL G0477 Wiring Diagram Current as of 4/06 COLOR KEY BLACK WHITE GREEN Ground 5-15 Plug 110 VAC (As Recommended ) POWER CIRCUIT SWITCH BREAKER (INVERTED) (INVERTED) Ground MOTOR Ground (110V) -32- Model G0477 15" Planer/Moulder...

  • Page 35: G0477 Body Breakdown

    G0477 body breakdown -33- Model G0477 15" Planer/Moulder...

  • Page 36: G0477 Table And Base Breakdown

    G0477 table and base breakdown -34- Model G0477 15" Planer/Moulder...

  • Page 37: G0477 Gearbox Breakdown

    G0477 Gearbox breakdown 62 63 301-1 -35- Model G0477 15" Planer/Moulder...

  • Page 38: G0477 Stand Breakdown

    G0477 Stand breakdown -36- Model G0477 15" Planer/Moulder...

  • Page 39: G0477 Labels

    MUSt maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REPLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -37-...

  • Page 40: Parts List

    CAP SCREW M6-1 X 10 PN06M HEX NUT M5-.8 PW03M FLAT WASHER 6MM P0477097 DUST CHUTE ASSEMBLY P0477049 SPROCKET PCAP26M CAP SCREW M6-1 X 12 49-1 P0477049 SPROCKET SMOOTH BORE PCAP50M CAP SCREW M5-.8 X 10 P0477050 IDLER SEAT -38- Model G0477 15" Planer/Moulder...
  • Page 41 CAP SCREW M5-.8 X 10 P0477194 SET BLOCK P0477144 ANTI-KICKBACK PAWL P0477195 EXTENSION SPRING P0477145 BUSHING P0477196 COMPRESSION SPRING P0477146 MAGNET P0477197 BEARING BLOCK P0477147 SPACER P0477198 ROLLER PW05M FLAT WASHER 4MM P0477199 COMPRESSION SPRING -39- Model G0477 15" Planer/Moulder...
  • Page 42 CAP SCREW M6-1 X 25 P0477295 SHORT GIB PN01M HEX NUT M6-1 P0477296 SPACER PB10M HEX BOLT M6-1 X 25 PB02M HEX BOLT M6-1 X 12 P6000 BALL BEARING 6000ZZ P0477298 SPACER P0477251 BEARING RETAINER PLW02M LOCK WASHER 4MM -40- Model G0477 15" Planer/Moulder...
  • Page 43 P0477331 CUTTERHEAD WARNING LABEL P0477313 RUBBER FOOT P0477332 POWER ADJUST LABEL P0477314 RUBBER FOOT P0477333 GRIZZLY.COM LABEL 1" X 4-1/4" PCB06M CARRIAGE BOLT M8-1.25 X 16 P0477334 SPACER 8.5 X 14 X 57 PFN01M FLANGE NUT M8-1.25 P1017134 KEY SPROCKET -41- Model G0477 15"...

  • Page 45: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 47: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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