Edwards E2M175 Instructions Manual

Edwards E2M175 Instructions Manual

Rotary vacuum pumps
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Description
E2M175 Rotary Vacuum Pump, 200 V 50/60 Hz, 380 V 60 Hz, three-phase
E2M175 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase
E2M175 Rotary Vacuum Pump, 200 V, 50/60 Hz, 380 V 60 Hz 50/60 Hz, three-phase, Fomblin prepared
E2M175 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase, Fomblin prepared
E2M175 Rotary Vacuum Pump, 200 V 50/60 Hz, 380 V 60 Hz 50/60 Hz, three-phase, Azide prepared
E2M175 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase, Azide prepared
E2M275 Rotary Vacuum Pump, 200 V 50/60 Hz, 380 V 60 Hz 50/60 Hz, three-phase
E2M275 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase
E2M275 Rotary Vacuum Pump, 200 V, 50/60 Hz, 380 V 60 Hz 50/60 Hz, three-phase, Fomblin prepared
E2M275 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase, Fomblin prepared
E2M275 Rotary Vacuum Pump, 200 V 50/60 Hz, 380 V 60 Hz 50/60 Hz, three-phase, Azide prepared
E2M275 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase, Azide prepared
Instruction Manual
E2M175 and E2M275
Rotary Vacuum Pumps
A366-04-880
Issue A
Original Instructions
Item Number
A366-04-934
A366-04-940
A366-17-934
A366-17-940
A366-07-934
A366-07-940
A367-04-934
A367-04-940
A367-17-934
A367-17-940
A367-07-934
A367-07-940

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Summary of Contents for Edwards E2M175

  • Page 1 E2M175 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase A366-04-940 E2M175 Rotary Vacuum Pump, 200 V, 50/60 Hz, 380 V 60 Hz 50/60 Hz, three-phase, Fomblin prepared A366-17-934 E2M175 Rotary Vacuum Pump, 380/400 V 50 Hz, 230/460 V 60 Hz, three-phase, Fomblin prepared...
  • Page 2: Table Of Contents

    Clean the motor fan-cover ....................24 Clean and overhaul the pump ..................24 5.10 Test the motor condition ....................25 5.11 Fit new blades ......................25 © Edwards Limited 2014. All rights reserved. Page i Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 3 Remove and replace filter-element .................. 22 Remove and replace gas-ballast filter-elements ..............23 Remove and replace inlet-filter ..................24 Accessories ....................... 32 Page ii © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 4 EOF adapter kit for E1M/E2M175 and 275 A540-36-880 IT20K, IT100, IT300 and IT800 inlet traps and filters A441-01-880 MF mist filters and CP catchpots A461-03-880 © Edwards Limited 2014. All rights reserved. Page iii Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 5 A366-04-880 Issue A This page has been intentionally left blank. Page iv © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 6: Introduction

    Introduction Scope and definitions This manual provides installation, operation and maintenance instructions for the Edwards E2M175 and E2M275 Rotary Vacuum Pumps. You must use your pump as specified in this manual. Read this manual before you install and operate your pump.
  • Page 7: The E2M175 Pump

    8. Oil pressure-gauge 3. Oil filler-plug 9. Oil-level sight-glass 4. Outlet-port 10. Oil drain-tap 5. Inlet-port 11. Cooling-water connections 6. Motor terminal-box Page 2 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 8: Description

    Section 1.3 for more information about gas-ballast. Your pump is water cooled. Edwards recommend that you use a thermostatic controlled valve to regulate water flow. This will ensure optimum pump working temperature, maintain economies in water use, and provide assistance with gas-ballast protection.
  • Page 9 1, item 1) open, when you switch the pump off, the pressure inside the  pump will rise to atmospheric pressure. With the gas-ballast control closed, when you switch off the E2M175 and E2M275 pumps the vacuum will be  maintained inside the pump.
  • Page 10: Technical Data

    (Pa) (2 x 10 (12 x 10 Maximum water vapour pumping rate Maximum gas-ballast flow © Edwards Limited 2014. All rights reserved. Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 11: Dimensions E2M175 (Mm)

    A366-04-880 Issue A Figure 2 - Dimensions E2M175 (mm) Page 6 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 12: Dimensions E2M275 (Mm)

    A366-04-880 Issue A Figure 3 - Dimensions E2M275 (mm) © Edwards Limited 2014. All rights reserved. Page 7 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 13: Mechanical Data

    Noise level at 1 metre (dB (A)) † Vibration Severity Class 1C for E2M175 and Class 1D for E2M275 The noise level was measured in accordance with ISO2151 and with the pump running at ultimate pressure. Running at higher inlet pressures will increase the noise level.
  • Page 14: Lubrication Data

    A366-04-880 Issue A Lubrication data Note: An Edwards Health and Safety Data Sheet for the following oil is available on request. Hydrocarbon Pumps: Recommended oil Ultragrade 70 PFPE Prepared Pumps: Recommended oil Fomblin 16/6 E2M175 E2M275 Oil capacity (litres) Maximum...
  • Page 15 A366-04-880 Issue A This page has been intentionally left blank. Page 10 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 16: Installation

    WARNING We do not recommend that you use the E2M175 and E2M275 pumps to pump hazardous substances. You must ensure that the pump is suitable for your application. If you have any doubt about the suitability of the pump for your application, refer to the Edwards guidelines on vacuum pump and vacuum system safety.
  • Page 17: Unpack And Inspect

    If you pump oxygen or other dangerous gases and vapours, you must use a chemically inert and stable oil (such as perfluoropolyether). For information on pumping dangerous gases and vapours, refer to the Edwards guidelines on vacuum pump and vacuum system safety (see Associated Publications at the end of the contents list).
  • Page 18: Filling Procedure

    The pump will restart automatically when the electrical supply is restored after an interruption. If you do not want the pump to restart automatically, use electrical control equipment which must be reset manually. © Edwards Limited 2014. All rights reserved. Page 13 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 19: Check The Direction Of Rotation

    Support the vacuum pipelines to prevent loading of the coupling-joints.  Page 14 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 20: Connect The Pump Outlet To Your System

    Leak-test the system and seal any leaks found after you have installed the pump, to prevent leakage of substances out of the system and leakage of air into the system. © Edwards Limited 2014. All rights reserved. Page 15 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 21 A366-04-880 Issue A This page has been intentionally left blank. Page 16 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 22: Operation

    2, make sure that this is not due to your system design before you contact your supplier or Edwards for advice. In particular, the vapour pressure of all materials used in your vacuum system, including pump oil, must be much lower than the specified ultimate vacuum of the pump.
  • Page 23: To Pump Condensable Vapours

    3. Turn gas-ballast control clockwise to close. 4. Switch off the electrical supply to the pump. 5. Close the cooling water supply valve. Page 18 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 24: Maintenance

    The pump may have overheated if it was misused or if it was in a fire. Health and Safety Data sheets for fluorinated materials used in the pump are available on request; contact your supplier or Edwards. Leak-test the system after maintenance work is complete if you have connected or disconnected any vacuum ...
  • Page 25: Maintenance Plan

    If necessary, adjust the maintenance plan according to your experience. When you maintain the pump, use Edwards spares and maintenance kits; these contain all of the components necessary to complete maintenance operations successfully. The Item Numbers of the spares and kits are given in Section Examine the condition of any external accessories, filters or traps (if fitted).
  • Page 26: Replace The Oil

    10. Replace the gas-ballast filter (see Section 5.6). 11. Reconnect the pump to your vacuum system. 12. Reconnect the electrical supply to your pump. © Edwards Limited 2014. All rights reserved. Page 21 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 27: Clean The Fine Oil-Filter

    6. Screw the filter-element firmly back into the adaptor (2). Replace the assembly back into the pump end-plate (1) and secure the filter head-plate (3) and its gasket (5) with the seven retaining screws (4). Page 22 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 28: Replace The Gas-Ballast Filter

    4. Withdraw the adjustor-knob bearing-plate from the pump end-plate (1). 5. Replace the felt filter-elements (6). There are two for E2M175/275 pumps. Clean the assembly before re-fitting new filter-elements by washing in a suitable cleaning solution. Allow the assembly to dry.
  • Page 29: Inspect And Clean The Inlet-Filter

    Clean and overhaul the pump Clean and overhaul the pump as described in the instructions supplied with the clean and overhaul kit (see Section Page 24 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 30: Test The Motor Condition

    Basic fault-finding A list of fault conditions and their possible causes is provided here to assist you in fault-finding. If you are unable to rectify a fault when you use this guide, call your nearest Edwards Service Centre for help. 5.12.1...
  • Page 31: The Pump Is Noisy

     There is an oil leak from the drain-tap  There is an oil leak from the fine oil-filter element-seal.  Page 26 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 32: Storage And Disposal

    You must take particular care with components and waste oil which have been contaminated with dangerous process substances. Do not incinerate fluoroelastomer seals and O-rings. © Edwards Limited 2014. All rights reserved. Page 27 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 33 A366-04-880 Issue A This page has been intentionally left blank. Page 28 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 34: Service, Spares And Accessories

     Service Edwards products are supported by a worldwide network of Edwards Service Centres. Each Service Centre offers a wide range of options including: equipment decontamination; service exchange; repair; rebuild and testing to factory specifications. Equipment which has been serviced, repaired or rebuilt is returned with a full warranty.
  • Page 35: Accessories

    A366-04-880 Issue A Accessories A range of accessories are available for the E2M175 and E2M275 pumps. 7.4.1 Inlet dust-filter The inlet dust-filter is a nylon-fibre filter-element which protects your pump against abrasive dust (see Figure 8, item 1). You can check the filter-element by looking through a glass cover at the top of the filter. The filter is supplied with bolts, washers and 63 mm co-seal.
  • Page 36: Outlet Mist-Filter (Clean Applications)

    This reduces water usage and running costs and significantly improves vapour pumping performance. Product Item Number TCV300 Thermostatic Control Valve A500-01-000 © Edwards Limited 2014. All rights reserved. Page 31 Edwards and the Edwards logo are trademarks of Edwards Limited.
  • Page 37: Vibration Isolators

    5. Solenoid-operated gas-ballast valve inlet dust-filter or inlet chemical-trap 6. Thermostatic control valve 2. External oil-filter 3. Outlet catchpot or outlet mist-filter Page 32 © Edwards Limited 2014. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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