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Sime MURELLE HE 50 R (M) Installer's Instructions

Sime MURELLE HE 50 R (M) Installer's Instructions

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INSTALLER INSTRUCTIONS

CONTENTS
1
DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag.
2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 75
3
CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 86
4
USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 94
When carrying out commissioning of the boiler, you are highly recommended to perform the following checks:
- Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
- Make sure that the electrical connections have been made correctly and that the earth wire is connected to a
good earthing system.
- Open the gas tap and check the soundness of the connections, including that of the burner.
- Make sure that the boiler is set for operation for the type of gas supplied.
- Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been properly
installed.
- Make sure that any shutoff valves are open.
- Make sure that the system is charged with water and is thoroughly vented.
- Check that the circulating pump is not locked.
- Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas
valve inlet.
- The installer must provide the user with instruction in operation of the boiler and safety devices and hand over the
instruction booklet to the user.
FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE
mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C,
are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph
3.6 of the Directive.
IMPORTANT
72

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Summary of Contents for Sime MURELLE HE 50 R (M)

  • Page 1: Installer Instructions

    FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of 110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1 paragraph 3.6 of the Directive.
  • Page 2: Description Of The Boiler

    DESCRIPTION OF THE BOILER 1. 1 INTRODUCTION tion and in modular systems with several 2004/108/CE, 2006/95/CE and generators connected in sequence/casca- 92/42/CE. MURELLE HE 50 R (M) are premixed gas de and independent from each other. condensation for heating only with wide For optimum installation and operation, range of power modulation (from 20% to All modules are compliant with European...
  • Page 3 TECHNICAL FEATURES MURELLE HE 50 R (M) Heat output Nominal (80-60°C) 46.8 Nominal (50-30°C) 51.2 Reduced (80-60°C) Reduced (50-30°C) 10.5 Heat input nominal 48.0 Heat input reduced Max/min useful yield (80-60°C) 96.9/97.5 Max/min useful yield (50-30°C) 109.0/106.7 Useful yield at 30% of the load (40-30°C) Termal efficiency (CEE 92/42 directive) Losses after shutdown to 50°C (EN 483) Supply voltage...
  • Page 4 FUNCTIONAL DIAGRAM (fig. 2) Gas valve Condensate drain tap C.H. flow sensor (SM) Safety thermostat 95°C Sensor fumes (SF) Primary exchanger C.H return sensor (SR) Water pressure transducer Air release vent Pump system Boiler discharge Safety valve 3.5 bar CONNECTIONS C.H.
  • Page 5: Installation

    INSTALLATION The boiler must be installed in a fixed loca- Furthermore, vents, with surface areas at litres. tion and only by specialized and qualified least 3.000 sq. cm or 5.000 sq. cm for firms in compliance with all instructions gas with density over 0.8, must be installed contained in this manual.
  • Page 6 Refer to section 3.3 to access the INSTAL- of the control panel. Access the board and MODBUS mode (fig. 4/c) LER PARAMETERS section. chose the desired operating mode (CASCA- DE or MODBUS) by selecting the DIP SWIT- The RS-485 board can be used for MOD- ATTENTION: In sequence/cascade instal- CH of the board as indicated in figure 4/a.
  • Page 7 Fig. 4/b...
  • Page 8 COMUNICAZIONE MODBUS DIP SWITCH CONNETTORE MODBUS COMMUNICATION CABLATO CN10 (cod. 6319165) WIRED CONNECTOR CN10 (code 6319165) – INSTALLER PARAMETER SETTING: – SCHEDINO RS-485 PAR 16 MODBUS ADDRESS RS-485 BOARD -- = Not enabled 1...31 = Slave from 1 to 31 (ATTENTION: Avoid calling the boi- ler with the same number assigned to either appliances)
  • Page 9 TABELLA DELLE VARIABILI MODBUS / MODBUS BOILER VARIABLES LIST Descrizione / Function Variable description Digital variables Boiler CH Enable/Request D R/W Richiesta riscaldamento zona 1 Request CH zone 1 Abilitazione preparazione ACS Enable DHW preparation Boiler DHW Enable D R/W Not used Boiler Water Filling Function D R/W...
  • Page 10 CASCADE+MODBUS mode (fig. 4/d) CONNETTORE CABLATO This mode allows for MODBUS communica- (cod. 6319173) tion of at least two boilers in cascade and is WIRED CONNECTOR performed by requesting another RS-485 (cod 6319173) board provided in the kit code 8092244. ATTENTION: Communication will occur only with the MASTER boiler, (boiler with PAR 15 = 0), interpreting the cascade as...
  • Page 11 CONNECTING UP SYSTEM system or add an adequate inhibitor inva- The plastic pipes normally used for civil lidates the device’s warranty. drains are the only type of pipe which is To protect the heat system from damaging Gas connections must be made in accor- appropriate for conveying condensation corrosion, incrustation or deposits, before dance with current standards and regula-...
  • Page 12 EXHAUST following conditions: the load losses of the single accessories – The chimney must not be used by other ins t alled and should no t exceed 16 The boiler is supplied with a 80 mm gasket, boilers. which must be fitted over the exhaust termi- –...
  • Page 13 Type C (separate ø 80 flues and Type C (separate ø 80 flues) coaxial exhaust terminal) TABLE OF LOAD LOSSES OF ACCESSORIES Load loss (mm H Inlet Exhaust 90° MF polypropylene curve 0,80 0,80 45° MF polypropylene curve 0,45 0,45 Polypropylene extension L.
  • Page 14 For installation and use of NOTE: Ensure PAR 10 set to 1 (PAR 10 = NOTE: SIME declines all responsibility for the climatic regulator, follow the instruc- injury or damage to persons, animals or tions included in the packaging.
  • Page 15 BOILER ELECTRICAL (fig. 11) SR (5 VDC) SF (5 VDC) SM (5 VDC) TS (24 VDC) SE (5 VDC) SB/SA (5 VDC) TA1 (24 VRAC) TA2 (24 VRAC) (24 VAC) RS-485 (24 VAC) Selection TA2 or 0-10 VDC CONNECTOR SPARE PART CODES: F1-2 Fuse (4 AT) Zone 1 environment thermostat...
  • Page 16: Characteristics

    ON = Electricity supply to boiler is on PC CONNECTION OFF = Electricity supply to boiler is on but nor ready for To be used only with the SIME programming kit and only functioning. However, the protection functions by authorised personnel. Do not connect other electro- are active.
  • Page 17 ACCESS TO INSTALLER'S INFORMATION For access to information for the installer, press the key (3 fig. 14). Every time the key is pressed, the display moves to the next item of information. If the key is not pressed, the system automatically quits the function. If there is no expansion board (ZONA MIX or INSOL) the relative info shall not be displayed.
  • Page 18 18. Visualisation C.H. return sensor value (SR) 29. Visualisation valve closing opening control with board ZONA MIX 2 (respectively ON 18. Visualizzazione valore sonda ritorno riscaldamento (SR) 29. Visualizzazione comando chiusura valvola con schedino and OFF) ZONA MIX 2 (rispettivamente ON e OFF) 19.
  • Page 19 ACCESS TO PARAMETERS INSTALLER INSTALLER'S PARAMETERS FAST CONFIGURATION PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT MEASUREMENT UNIT SETTING For access to the installer's parameters, Combustion configuration -- = ND “- -” press simultaneously the keys 1 ... 16 or 2 seconds (3 fig. 12). Hydraulic configuration -- = ND “- -”...
  • Page 20 BOILER PAR 2 PARAMETERS INSTALLER Instant with deviator valve and flowmeter EXPANSION CARD Instant with deviator valve, PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT flowmeter and solar combination MEASUREMENT UNIT SETTING Number of expansion boards 0 ... 3 D.H.W. tank with Mix valve stroke time 0 ...
  • Page 21 EXTERNAL SENSOR (fig. 13) If there is an external sensor, the heating settings SET can be taken from the climatic curves according to the external tempera- ture and, in any case, limited to with the range values described in point 3.3 (para- meters PAR 22 for zone 1, PAR 25 for zone 2 and PAR 28 for zone 3).
  • Page 22 points. The electrode is connected to start up again. shown as a function of rate of flow in the the earth or badly worn and must be graph in fig. 14. replaced. The electronic board is faulty. The speed of the modulating pump system HEAD AVAILABLE TO SYSTEM is set as default (installation parameter In the case of a sudden lack of voltage, the...
  • Page 23 “MURELLE HE 50 R (M)” WITH KIT COMPENSATOR CODE 8101541 AND “BT” BOILER OPTIONAL (fig. 15) 1 Gas valve 2 Condensation drain siphon 3 Boiler pump (not supplied) 4 Fan 5 C.H. flow sensor (SM) 6 Safety thermostat 95°C 7 Sensor fumes (SF) 8 Primary exchanger 10 C.H.
  • Page 24: Use And Maintenance

    SET 13, by pressing the 1) Press and hold the button down for a few seconds This operation must be performed by authorised personnel using original Sime 2) Press the button for a few seconds components. 3) Identify the CO values at max.
  • Page 25 Codice/Code 8111201 Modello/Model MURELLE HE 50 R (M) Matricola/Serial n. 9999999999 PAR 1 = 5 (G20) / 13 (G31) PAR 2 = 5 ATTENTION Before removing or refitting the front panel of the boiler, open the small upper plastic door. Fig.
  • Page 26 chimney sweep function will switch on and will continue for 15 minutes. From that moment, the boiler will start working in heating mode at maximum power, with cut off at 80°C and re-ignition at 70°C (ATTENTION! Temperature may reach excessive values when using unpro- tected low temperature plants.
  • Page 27 FUNCTIONING ANOMALIES When there is a functioning anomaly, an alarm appears on the display and the blue luminous bar becomes red. Descriptions of the anomalies with relative alarms and solutions are given below: – LOW WATER PRESSURE ANOMALY ALARM 02 (fig. 23/a) If the pressure detected by the transdu- Fig.
  • Page 28 – SAFETY/LIMIT THERMOSTAT ANO- MALY ALARM 07 (fig. 23/f) If the connection with the safety thermo- stat/limit thermostat is interrupted, the boiler will stop; the flame control will remain waiting to be switched off for one minute, keeping the system pump on for that period.
  • Page 29 – “ALL 15” FAN ERROR (fig. 23/m) – SAFETY THERMOSTAT INTERVENTION When the boards connected to the RS- The fan speed does not fall within the SECOND MIXED ZONE “ALL 22” (fig. 485 are not enough and/or at least one rated speed range.
  • Page 30 CAUTION: t he event sequence/cascade connection, error codes 70 and 71 will appear on the CR 73 remote control display: - ALARM 70 When an anomaly affects cascade ope- ration (cascade delivery sensor ALL 31), CR 73 remote control display will show alarm 70.
  • Page 31: User Instructions

    USER INSTRUCTIONS WARNINGS – In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct action. Apply only to qualified technical personnel. – Boiler installation and any other assistance and/or maintenance activity must be carried out by qualified personnel per- suant to Standard CEI 64-8.
  • Page 32 of the output temperature is automatically re-start the boiler. If the anomaly persists, request assi- chosen by the system, which quickly adjusts If the anomaly persists, request assi- stance from qualified technical person- the environmental temperature on the stance from qualified technical person- nel.
  • Page 34 Fonderie Sime S.p.A - Via Garbo, 27 - 37045 Legnago (Vr) Tel. + 39 0442 631111 - Fax +39 0442 631292 - www.sime.it...