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Wieland Samos PRO COMPACT Manual

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samos ® PRO
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COMPACT-Hardware
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Doc. no. BA000966
Last Update: 08/2017 [8151]

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Summary of Contents for Wieland Samos PRO COMPACT

  • Page 1 samos ® samos ® PRO COMPACT-Hardware Manual Doc. no. BA000966 Last Update: 08/2017 [8151]...
  • Page 2 This document is copyright-protected. The rights derived from this copyright are reserved for Wieland Electric. Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act. Any modification or abridg- ment of the document is prohibited without the express written agreement of Wieland Electric.

  • Page 3: Table Of Contents

    Description  3.5.2 Display elements, interfaces, and terminal description  3.5.3 Internal circuits  3.5.4 Limited short-circuit detection in the input circuits  3.5.5 Deactivating the test pulses at the outputs  3.5.6 Single-channel use of outputs  Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 4 Mode selection switch  4.1.9 Potential-free contacts  Contactless safety sensors  4.2.1 Magnetic safety switches  4.2.1.1 Magnetic safety switches with equivalent inputs  4.2.1.2 Magnetic safety switches with complementary inputs  4.2.2 Inductive safety switches  4.2.3 Transponder switches  Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 5 Device state and LED displays in the standard input/output modules  10.4 Support  10.5 Expanded diagnostics  Maintenance  11.1 Regular testing of the safety equipment by qualified persons  11.2 Replacing devices  11.2.1 Safety measures when replacing devices  Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 6 WKFN 2.5 E/35 GO-URL Level terminal  Order data  13.1 Hardware modules and accessories  13.2 Modules for contact expansion  13.3 Other safety-related products  Appendix  14.1 Declaration of Conformity  14.2 Checklist for manufacturers  14.3 Complete list of error messages  Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 7: About This Manual

    It is also targeted toward persons integrating a samosPRO safety control into a machine, commissioning it for the first time, or maintaining such a system. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 8: Information Depth

    BA001033 tions (Extended modules of the modular samosPRO safety controller) Operating instruc- SP-PROFIBUS-DP BA000572 tions (samosPRO-PROFIBUS-DP gateway) Operating instruc- SP-CANopen BA000683 tions (samosPRO-CANopen gateway) Operating instruc- SP-EN-ETC BA000959 tions (samosPRO EtherCAT gateway) Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 9: Abbreviations Used

    About this manual Abbreviations used 888322827 Contactless Contactless Safety Device safety de- vice External Device Monitoring PFHD Probability of Dangerous Failure per Hour OSSD Output Signal Switching Device Safety Integrity Level Programmable Logic Controller Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 10: Symbols/Icons And Writing Style/Spelling Standard Used

    Failure to do so may negatively impact the safety functions and cause a hazardous state to occur. Menus and commands The names of software menus, submenus, options, and commands, selection fields, and windows are written in bold font. Example: Click on Edit in the File menu. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 11: Safety

    The corresponding actuators on the machine or systems can be securely switched off via the switch outputs of the safety control. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 12: Proper Use

    In the event of any other use or any changes to the device – including within the scope of in- stallation – this shall nullify any warranty claim with respect to Wieland Electric GmbH. • The external power supply of the devices must able to bridge a short-term power outage of 20 ms in accordance with EN 60204.

  • Page 13: General Safety Information And Protective Measures

    • This manual must be provided to the operator of the machine on which the samosPRO sa- fety control is being used. The machine operator must be trained by qualified persons and is required to read this manual. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 14: Environmentally Friendly Behavior

     Place the separated components into the corresponding recycling containers (see the following table). Table 2: Overview of disposal according to components Components Disposal Product Housing Plastic recycling PC boards, cables, connectors, and Electronics recycling electric connecting pieces Packaging Cardboard, paper Paper/cardboard recycling Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 15: Product Description

    • Can be integrated into different networks using gateways (e.g. ProfibusDP, CANopen, Modbus/TCP, etc.) The samosPLAN  6 programming software is available for configuring the control tasks. It can downloaded [ch. 1.3, p. 8] on our website on the Internet. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 16: System Setup

    Further information: Software manual, chapter "Special case: SP-XX expansion module" Examples Illustration 2: Example of a minimum samosPRO system setup with a SP-COP2 controller module Illustration 3: Example 2 - Maximum setup of a samosPRO system Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 17 – – – 2× SP-CANopen CANopen gateway – – – SP-EN-ETC EtherCAT Gateway – – – 4 inputs or 4 outputs can be configured as an option Maximum 16 safe relay outputs Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 18: Version, Compatibility, And Features

    • You can find the date of manufacture for a device on the type plate in the S/N field in the format <Product no.>yywwnnnnn (yy = year, ww = calendar week). Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 19: Controller Module Sp-Cop1

    Control project [ch. 10.3.1, p. 73] Inputs [ch. 10.3.1, p. 73] Input LED I1 to I20 State display of the Outputs [ch. 10.3.1, p. 73] Output LED Q1 to Q4 State display of the Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 20 24 V supply voltage for all modules, except for supply of outputs GND of supply voltage I1 - I20 Safe, digital inputs Q1 - Q4 Safe, digital outputs 24 V supply voltage of outputs Q1 - Q4 T1 - T4 Test signal outputs Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 21 • If the USB interface of the controller module is permanently connected, then the maxi- mum permissible cable length is 3 m. • Avoid using ground loops between the USB interface GND and the A2 connection of the controller module, e.g. by using optocouplers. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 22: Internal Circuits

    High) at inputs that are connected to test outputs are detected independently of the length of the test gaps. Make note of this during wiring (e.g. through separate routing or protected lines)! Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 23: Deactivating The Test Pulses At The Outputs

    10 ms after the error has been detected. • Consider this during your risk analysis and reduction strategy. ATTENTION Otherwise, there is a hazard for the operator of the machine. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 24: Controller Module Sp-Cop2-En

    Inputs [ch. 10.3.1, p. 73] Input LED I1 to I16, IQ1 State display of the to IQ4 Outputs [ch. 10.3.1, p. 73] Output LED Q1 to Q4, State display of the IQ1 to IQ4 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 25 The device itself detects which cable type, patch cable or cross-link cable, is being used (Auto MDI-X), which is why the pin assignment does not matter with regard to the RD or TD signals. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 26: Internal Circuits

    High) at inputs that are connected to test outputs are detected independently of the length of the test gaps. Make note of this during wiring (e.g. through separate routing or protected lines)! Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 27: Deactivating The Test Pulses At The Outputs

    10 ms after the error has been detected. • Consider this during your risk analysis and reduction strategy. ATTENTION Otherwise, there is a hazard for the operator of the machine. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 28: Controller Module Sp-Cop2-Eni

    The displays of the MS and CV LEDs as well as the terminal assignment of the USB and Ether- net interface are identical to those of the SP-COP2-EN controller module. Display elements, interfaces, and terminal description [ch. 3.5.2, p. 24] Further information: Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 29: Sp-Cop-Card1 Removable Storage

    • After the user project is transfered to the SD card and the user project has been replaced by replacing the SD card, the correct function of the safety application must be checked. • Make sure that the SD card cannot be replaced by authorized personnel. ATTENTION Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 30: Files On The Removable Storage

    The contents of the config.yaml file is changed by samosPLAN  6 , from a PLC via PROFINET IO or EtherNet/IP or directly by the user by the use of an SD card reader. In which the data format yaml (Yet Another Markup Language) is to be retained. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 31 255.0.0.0 to 255.255.255.253 ethernet:gw: IPv4 gateway 0.0.0.0 or 0.0.0.1 to 223.255.255.254 and not 127.0.0.1 ethernet:multicast: IPv4 Multicast membership 224.0.0.0 for the device search by sa- 0.0.0.0 mosPLAN  6 usb:vcom: USB interface activation Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 32: Sp-Sdio Input/Output Expansion Module

    Take note of this during wiring (e.g. by using separate routing or protected lines)! NOTICE • The LEDs of inputs I1 to I8 indicate the state of the inputs at an update interval of about 64 ms. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 33: Display Elements And Terminal Assignment

    Table 14: SP-SDIO terminal assignment reference Terminal assignment X1/X2 Test output 1 / test output 2 I1–I4 Inputs 1 to 4 24 V I5–I8 Inputs 5 to 8 Q1–Q4 Outputs 1 to 4 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 34: Internal Circuits

    Product description 3.8.3 Internal circuits 888388363 Illustration 11: Internal circuits of the SP-SDIO module: Safe inputs and test outputs Illustration 12: Internal circuits of the SP-SDIO module: Safety outputs Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 35: Deactivating The Test Pulses At The Outputs

    10 ms after the error has been detected. Consider this during your risk analysis and reduction strategy. Otherwise, there is a hazard for the operator of the ma- ATTENTION chine. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 36: Sp-Sdi Input/Output Expansion Module

    (X1, X3, X5, and X7) cannot be de- tected. The same applies accordingly to the even-numbered test outputs X2, X4, X6, and Make note of this during wiring (e.g. through separate routing or protected lines)! Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 37: Display Elements And Terminal Assignment

    Table 15: Terminal assignment reference of the SP-SDI module Terminal assignment X1/X3 Test signal 1 X2/X4 Test signal 2 I1 – I4 Inputs 1 to 4 Inputs 5 to 8 I5 – I8 X5/X7 Test signal 1 X6/X8 Test signal 2 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 38: Internal Circuits

    Product description 3.9.3 Internal circuits 888402571 Illustration 14: Internal circuits of the SP-SDI module: Safety inputs and test outputs Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 39: Sp-Dio Input/Output Expansion Module

    Restricted selection of inputs Only the single-channel inputs are available to be selected in the configuration for the SP-DIO expansion module, for example: Illustration 15: single-channel inputs for the SP-DIO expansion module Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 40: Display Elements And Terminal Assignment

    10.3.3, p. 76] Terminal assignment Table 16: SP-DIO terminal assignment reference Terminal assignment 24 V I1–I4 non-secure inputs 1 to 4 IY5–IY8 non-secure inputs/outputs combination 5 to 8 Y1–Y4 non-secure outputs 1 to 4 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 41: Internal Circuits

    Product description 3.10.3 Internal circuits 1126341003 Illustration 17: Internal switching circuit of the SP-DIO module: non-secure inputs Illustration 18: Internal switching circuit of the SP-DIO module: non-secure outputs Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 42 Illustration 19: Internal switching circuit of the SP-DIO module: non-secure inputs/outputs combination Use of the IY5–IY8 inputs/outputs When using the combination connections as input, the signal input voltage to IY5–IY8 may never be greater than the supply voltage to A1/A2. ATTENTION Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 43: Connecting Devices

    – Input restart at the function blocks for press applications (eccentric press contact mo- nitor, – contact monitor for universal presses, cycle mode, press setup, single stroke monito- ring, press automatic mode) Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 44 After project planning, you will receive a report in the samosPLAN  6 software with the follo- wing content (Activate: Tab bar | View Report): • Logic report • List of parts • Wiring information   Table 17: Excerpt from exemplary documentation in the samosPLAN 6 software Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 45: Safety Command Devices And Electromechanical Safety Switches

    Channel 1: Contact between Ub and I3 without testing Channel 2: Contact between Ub and I4 Two-channel, Channel 1: Contact between T1 and I5 with testing Channel 2: Contact between T2 and I6 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 46: Electromechanical Safety Switch With Lock

    100 Ω. tion/cascading Synchronous time 4 ms to 30 ms or deactivated NOTICE You can find additional information in the operating instructions for the electromechanical safety switches. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 47: Enable Switch

    A valid input signal is only generated when the ON state (H level) is present at both inputs within a time of 0.5 seconds (synchronous change, both two-hand buttons actuated) and both were previously in the OFF state (L level). 888456075 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 48: Type Iiic

    "test period" of both test outputs used in order to ensure that the switch- off condition will be detected and that a sequencing error will not occur. ATTENTION NOTICE You can find additional information in the operating instructions for the safety mats. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 49 SP-SDIO (to B-07) SP-SDIO (from B-08) SP-COP (to D-01.xx) SP-COP (from D-03.xx) 200-1000 400-1000 800-1000 1000 1000 1000 1000 1000 1000 1000 Obtain the values from the report in samosPLAN  6 . Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 50: Connection Of Multiple Safety Mats/Bumpers

    (e.g. T2, T4 ... or X2, X4 ...), even-numbered inputs (e.g. I2, I4, I6 ...) must also be used. • You can find additional information in the operating instructions for the operating mode selection switches. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 51: Potential-Free Contacts

    (EDM). Table 29: Function of potential-free contacts Function Info Testing Possible Series connection Possible Discrepancy time Further information: Software manual Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 52: Contactless Safety Sensors

    100 Ω and the correct setting of the test pulse time. Inductive switch: No cascading possible NOTICE You can find additional information in the operating instructions for the inductive safety swit- ches. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 53: Transponder Switches

    OSSD2 at I2 Table 36: Functions with transponders Function Info Series connec- Possible, depending on type used tion/cascading NOTICE You can find additional information in the operating instructions for the respective transpon- der switch. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 54: Testable Single-Beam Safety Light Barriers

    Maximum of seven pairs per inputs tion/cascading Note the maximum line resistance of 100 Ω. NOTICE You can find additional information in the operating instructions for the type 4 single-beam safety light barriers. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 55: Customer-Specific Testable Single-Beam Safety Light Barriers

    D = distance between transmitter and receiver 1 = border to the hazardous area 2 = reflective surface 3 = entry direction to the hazardous area 4 = optical axis a = minimum distance to reflective surface Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 56 • With reciprocal installation of the transmitter and receiver, ensure that the light beam of transmitter S1 cannot be received by receiver R3 and that the light beam of transmitter S3 cannot be received by receiver R1. Illustration 22: Installation so as to prevent optical interaction Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 57: Espe - Electro-Sensitive Protective Equipment

    In order to achieve good, and as fault-free transfer as possible, we recommend using sensors with push-pull outputs alongside a screened line earthed on both sides. • Sensor with High-side output: max. 15 m • Sensor with Push-pull output: max. 50 m Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 58: Safety Outputs

    Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 59: Special Functions

    (BWS), e.g. a safety light curtain. For further information, observe the information in the software manual in the following chap- ter: Function blocks for parallel muting, sequential muting, and cross muting Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 60: Installing/Removing

    10 mm apart before a module replacement so that the corresponding module can be removed from the hat rail. • Standards to be considered Installation according to EN 50274 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 61  Make sure that the module is securely seated on the hat rail. Attempt to pull the module from the hat rail using slight pressure. If the module stays connected to the hat rail during this test, then the installation is correct. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 62  If you are installing multiple modules: Push the individual modules together in the direction of the arrow until the lateral plug connection between the modules audibly latches into position. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 63 Once you have installed the modules, the following steps are required: Connect the modules electrically. [ch. 4, p. 43] • • Configure modules (see: software manual). Check the installation before first commissioning. [ch. 9.2, p. 70] • Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 64: Removing Modules From The Hat Rail

     Unlock the module. To do this, pull the snap-on foot of the module outward using a screwdriver.  Fold the module away from the hat rail and remove it from the rail. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 65  Unlock the module. To do this, pull the snap-on foot of the module outward using a screwdriver.  Fold the module away from the hat rail and remove it from the rail. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 66: Electrical Installation

    SDIO or SP-SDI modules. Make note of this if other inputs are connected in parallel to these ATTENTION inputs so that this reverse current does not lead to an unintentional high at the inputs connected in parallel. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 67 • The samosPRO safety control fulfills the EMC provisions in accordance with basic techni- cal standard EN 61000--6--2 for the industrial sector. • Industrial safety devices from Wieland Electric are only suitable for local direct-current ap- plications. If the device is to be used in supply voltage networks, e.g. in accordance with IEC 61326-3-1, then additional safety measures must be implemented.

  • Page 68: Internal Wiring Of The Supply Voltage

    Electrical installation Internal wiring of the supply voltage 888525579 Illustration 23: Internal wiring of the samosPRO supply voltage Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 69: Configuration

    • The data stored in the program removable storage will be retained even if the supply vol- tage is interrupted. • It is possible to transfer configuration information via the USB or Ethernet interface. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 70: Commissioning

     Make sure that operating personnel who will be working with the machine protected by the safety control are trained by qualified people from the machine operator before starting work. The machine operator is responsible for the training. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 71: Diagnostics

     Eliminate the cause of the error in accordance with the displays of the MS and PWR/EC LEDs.  With critical errors, switch off the supply voltage to the samosPRO system for at least 3 seconds and switch it back on. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 72: Error Displays In The Status Leds, Error Messages, Troubleshooting

    • For information as to how you can carry out diagnostics, please see the following: Software manual, "Diagnostics" view Complete list of error messages [ch. 14.3, • You can find a list of all error messages here: p. 107] Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 73: Device State And Led Displays In The Controller Modules

    One or more inputs have a cable break or short-circuit to 24V. Or there is a sequence/synchronous time Red/green error at a two-channel input. flashing Or an output has a test error (e.g. short- circuit). Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 74 Signal level at the input terminal is 24V. Green Output LED Meaning Additional info Output has a test error. Applies to Q1..Q4 and IQ1..IQ4 Green flashing (1 Hz) Output is switched off. Output is switched off. Green Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 75: Device State And Led Displays In The Safe Input/Output Modules

    Green (1 Hz) Synchronous with the red MS LED Signal level at the input is 24V and a repairab- le error is pending. Green (1 Hz) Synchronously alternating with the red MS Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 76: Device State And Led Displays In The Standard Input/Output Modules

    Table 48: Displays of input LEDs Input LEDs (I1–I4 and IY5-IY8) Meaning Signal level at the input terminal is 0 V. Inputs actuated. Signal level at the input terminal is 24V. Input is not actuated. Green Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 77 Output LEDs (Y1-Y4 and IY5-IY8) Meaning Output is switched off. Output is switched off. Green Output has an error. (e.g. output driver overloaded) Green (1 Hz) synchronous with the red MS LED Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 78: Support

    888540043 If you cannot eliminate an error with the help information contained in this section, then please contact the Wieland branch responsible for your area. NOTICE If you send in a program removable storage for repair or analysis, you will receive it back in delivery condition (factory settings).

  • Page 79: Maintenance

    The following section provides information on regular tests and the replacement of samosPRO modules. Do not attempt to remove, repair, or modify the samosPRO modules. This may lead to loss of safety functions. Furthermore, this will void any warranty claim you may have against Wieland Electric GmbH. 11.1...

  • Page 80: Replacing Devices

    • Do not attempt to dismantle or repair the samosPRO modules. This not only will void war- ranty claims against Wieland Electric, but it is also dangerous, because in this case it is not possible to test the original safety functions.

  • Page 81: Technical Data

    In particular, for existing projects with sensor elements for safety mats and bumpers, this ATTENTION extension of the response times must be adhered to (e.g. in the case of replacement of a SP- COP module). Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 82 If function blocks with switch-off delay are used in the logic plan, then these times have to be added to the response time. Actuator response time + 35.0 ms Manufacturer infor- mation Total time 80.6 ms Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 83: Minimum Switch-Off Time

    Data from gateways or the non-secure SP-DIO I/O expansion module are categorically not secure. Default values are taken up in the error state of the controller. The default value of IO data is 0 and the default value of state data is 1. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 84: Safety Technology Reference Values

    9.8 · 10 –9 tivated For detailed information regarding the safety configuration of your machine/system, please contact the Wieland Electric branch in charge of your area. Average probability of a hazardous-causing failure per hour Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 85: Controller Modules With Safe I/O Expansions

    1.7 · 10 tivated For detailed information regarding the safety configuration of your machine/system, please contact the Wieland Electric branch in charge of your area. Average probability of a hazardous-causing failure per hour Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 86: Data Sheet

    — Stripping length 7 mm Dimensions (W × H × L) 45 × 96.6 × 121 mm 45 × 107 × 121 mm Weight 290 g (± 5%) 290 g (± 5%) Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 87 -5 to +5 V DC Input current HIGH Type 2.3 mA / Max. 6 mA Input current LOW < 2 mA Input capacity 10 nF Input reverse current with ground < 0.1 mA breakdown Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 88 System response times [ch. 12.1, p. 81] For detailed information regarding the safety configuration of your machine/system, please contact the Wieland Electric branch in charge of your area. Do not connect any other safe inputs in parallel when the reverse current could lead to a HIGH state at the other input.
  • Page 89 EN 60204, Safety of machinery - Electrical equipment of machines - Part 1: General requi- rements.) Examples of the resulting maximum coil inductivity: 1000 mH @ 0.5 A, 250 mH @ 1 A, 62.5 mH @ 2 A Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 90: Safe Input/Output Expansion Module

    4 A – either by the powerpack itself or by a fuse. Power consumption Switch-on time Max. 18 s Short-circuit protective device 4 A gG (with tripping characteristic B or C) Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 91 Max. 3.2 A TU ≤ 65°C Max. 2.5 A UL/CSA applications Max. 3.2 A Test pulse width < 650 µs or deactivated Test pulse rate Max. 5 Hz Load capacity 0.5 µF Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 92 HW V1.00: 1760 mH @ 0.5 A, 440 mH @ 1 A, 110 mH @ 2 A HW V1.01: 2960 mH @ 0.5 A, 740 mH @ 1 A, 185 mH @ 2 A Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 93: Safe Input Expansion Module

    2.4 to 3.8 mA Input current LOW -2.5 to 2.1 mA Input reverse current with ground Max. 20 mA breakdown 1.5 kΩ effective reverse resistance for supply current Input capacity Max. 10 nF Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 94 Line resistance For detailed information regarding the safety configuration of your machine/system, please contact the Wieland Electric branch in charge of your area. Do not connect any other safe inputs in parallel when the reverse current could lead to a HIGH state at the other input.

  • Page 95: Standard Input/Output Expansion Module

    Input voltage HIGH 13 V DC… 30 V DC Input voltage LOW –3 V DC … +5 V DC Input current HIGH 2 mA … 3.5 mA Input current LOW 0 mA… 1.0 mA Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 96 TU ≤ 55 °C Max. 3.2 A TU ≤ 65°C Max. 2.5 A Response time Depending on logic setup System response times [ch. 12.1, p. 81] (Details: Data interface Internal safety bus Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 97: Dimensional Drawings

    Technical data 12.4 Dimensional drawings 888567435 12.4.1 Controller module 888568971 Screw terminal Spring-loaded terminal Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 98: Input/Output Expansion Modules

    Technical data 12.4.2 Input/output expansion modules 888571659 Illustration 24: Dimensions of the input/output expansion modules (mm) 12.4.3 WKFN 2.5 E/35 GO-URL Level terminal 888574347 Illustration 25: WKFN 2.5 E/35 GO-URL dimensions (mm) Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 99: Order Data

    16 inputs / 4 outputs and 4 configurable inputs or outputs with press functions Spring-loaded terminals, pluggable SP-COP2-ENI-A Controller module, USB and industrial Ethernet R1.190.1310.0 connection, 16 inputs / 4 outputs and 4 configurable inputs or outputs Screw terminals, pluggable Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 100 4 inputs / 4 outputs and 4 configurable inputs or outputs Screw-loaded terminals, pluggable SP-EN-ETC EtherCAT Gateway R1.190.0160.0 WKFN 2.5 E/35 GO-URL fasis series level terminal with diode 56.703.8755.9 APFN 2.5 E/35 Terminal plate for WKFN 2.5 E/35 07.312.7355.0 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 101: Modules For Contact Expansion

    Screw terminals, pluggable 13.3 Other safety-related products 888581643 Our extensive line of additional safety-related products can be found in our catalog entitled "Safety First" (part No. 0860.0) or online at www.wieland-electric.com. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 102: Appendix

    Appendix Appendix 888583179 14.1 Declaration of Conformity 888584715 Declaration of Conformity: Page 1 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 103 Appendix Declaration of Conformity: Page 2 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 104 Appendix Declaration of Conformity: Page 3 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 105 Appendix Declaration of Conformity: Page 4 Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 106: Checklist For Manufacturers

    • Test of all switch-off paths Have you ensured that a complete test of the safety functions has been carried out after every configuration change to the safety con- trol? Wieland Electric GmbH | BA000966 | 08/2017 [8151]...

  • Page 107: Complete List Of Error Messages

    Separate connection Support request corrupt. 10100010 Error The message from the controller is Separate connection Support request corrupt. 10100011 Error The message to the controller could Separate connection Repeat not be processed. support request Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 108 Only the first 64 were of log messages imported. 10400003 Error The log messages could not be im- Support request ported. 10500001 Error The logon on the controller was Repeat faulty. support request Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 109 1070000C Error The version of the project file is not Search for a new supported by this program version. program version: Main menu > via > Update, or support request Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 110 8 connec- tions to inputs. 14000009 Error The selection cannot be grouped, since there are more than 8 connec- tions to outputs. 1400000A Error No functional blocks have been sel- ected for grouping. Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 111 22011243 Warning Incorrect device name or safety Configuration requi- Change system con- category of the module figuration and reload 22012243 Warning Incorrect module type Configuration requi- Change system con- figuration and reload Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 112 Synchronous time error I9/I10 System continues to 2302000B Warning Synchronous time error I11/I12 System continues to 2302000D Warning Synchronous time error I13/I14 System continues to 2302000F Warning Synchronous time error I15/I16 System continues to Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 113 System continues to 240B0002 Info Output error at Q3/Q4 rectified System continues to 240B0003 Info Output error at IQ1/IQ2 rectified System continues to 240B0004 Info Output error at IQ3/IQ4 rectified System continues to Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 114 Warning Output error System continues to Check outputs 241D0001 Warning Test pulse error at I1 System continues to Check cabling 241D0002 Warning Test pulse error at I2 System continues to Check cabling Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 115 Verification of project failed System continues to Re-verification 2422xxxx Warning Verification of project failed System continues to Re-verification 2423xxxx Info The verified project on the SD card System continues to has changed Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 116 Stuck-at-high safety mat at I5 System continues to Check cabling 243CFx05 Warning Stuck-at-high safety mat at I6 System continues to Check cabling 243CFx06 Warning Stuck-at-high safety mat at I7 System continues to Check cabling Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 117 Warning Supply voltage too high System continues to Supply voltage must be set correctly 2503xxx1 Error Supply voltage A1 too low System stop; voltage Supply voltage must OFF-ON required be set correctly Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 118 Invalid force request System continues to 340Axxxx Warning Invalid trace request System continues to 34290003 Warning Synchronous time error I1/I2 System continues to 3429000C Warning Synchronous time error I3/I4 System continues to Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 119 Warning Cross-reference at the output System continues to 37050001 Warning Stuck-at-high at Q1 System continues to 37050002 Warning Stuck-at-high at Q2 System continues to 37050004 Warning Stuck-at-high at Q3 System continues to Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 120 System continues to 3911xxxx Warning Error in system configuration System continues to 3945xxxx Warning Fast shutoff control signal faulty System continues to 4102xxxx Warning CRC error in the configuration System continues to Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 121 4604xxxx Warning An AS protocol error occurred System continues to Read out the error during runtime log in the PLC and eliminate the corres- ponding protocol error Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 122 Warning Communication interrupted System continues to 6A020001 Warning Communication (Ethernet/USB) dis- System continues to rupted 6A04xxxx Warning Communication (Ethernet/USB) dis- System continues to rupted 6A06xxxx Warning TCP socket error System continues to Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 123 Connection failed on TCP socket System continues to 6Axxxxxx Warning Communication error (Ethernet/USB) System continues to 6B03xxxx Warning Project file faulty Configuration requi- 6B04xxxx Warning Project file faulty Configuration requi- 6Bxxxxxx Warning File error Configuration requi- Wieland Electric GmbH | BA000966 | 08/2017 [8151]...
  • Page 124 1291322251 Wieland Electric GmbH Tel.: +49 (951) 9324-0 Brennerstraße 10 - 14 Fax: +49 (951) 9324-198 D-96052 Bamberg www.wieland-electric.com info@wieland-electric.com...

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