Page 1 samos® PRO samos® PRO-Hardware Manual Doc no. BA000966 Last Update: 06/2024 [11233]...
Page 2 This document is copyright-protected. The rights derived from this copyright are reserved for Wieland Electric. Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act. Any modification or abridgment of the doc- ument is prohibited without the express written agreement of Wieland Electric.
Page 3: Table Of Contents
3.4.3.5 Deactivating the test pulses at the outputs 3.4.3.6 Single-channel use of outputs 3.4.4 Controller modules SP-COP2-EN-M and SP-COP2-ENI-M 3.4.4.1 Description 3.4.4.2 Display elements, interfaces and terminal description 3.4.4.3 Internal circuits Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 4 Connection of multiple safety mats/bumpers 4.1.8 Operation mode selection switch 4.1.9 Potential-free contacts Contactless safety sensors 4.2.1 Magnetic safety switches 4.2.1.1 Magnetic safety switches with equivalent inputs 4.2.1.2 Magnetic safety switches with complementary inputs Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 5 Removing modules from the DIN rail Electrical installation Requirements for electrical installation Safe installation in line with EMC provisions Internal wiring of the supply voltage Configuration Commissioning Total acceptance of the application Tests before initial commissioning Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 6 Safe input expansion module 12.5.4 Standard input/output expansion module 12.5.5 Safe relay extended module (not programmable) 12.5.6 Safe analog extended input modules 12.6 Dimensional drawings 12.6.1 Controller module 12.6.2 Input/output expansion modules Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 7 Hardware modules and accessories 13.2 Modules for contact expansion 13.3 Other safety-related products Appendix 14.1 Declaration of Conformity 14.2 Checklist for manufacturers 14.3 List of all error messages, causes and aids Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 8: About This Manual
P RO safety controller. It is also intended for persons integrating a samos® P RO safety controller into a machine, commis- sioning it for the first time, or maintaining such a system. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 9: Information Depth
Governmental and legal regulations must always be adhered to when operating the modular samos® P RO safety controller. Downloads available from the Internet Also consult our website on the Internet. At the following link www.wieland-electric.com, you will find: • the samos® P LAN 6 software •...
Page 10: Abbreviations Used
If a limit is not exceeded, the release output is set. Safe Speed Range A combination of SLS and SSM, with which upper and lower limit speeds can be monitored. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 11: Symbols/Icons And Writing Style/Spelling Standard Used
Failure to do so may negatively impact the safety functions and cause a hazardous state to oc- cur. Menus and commands The names of software menus, submenus, options, and commands, selection fields, and windows are written in bold font. Example: Click on Edit in the File menu. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 12: Safety
Improper use Any other use or secondary use is deemed improper and is therefore not permitted. Any warranty claims for resulting damage made against Wieland Electric GmbH shall be deemed invalid. The risk shall be borne solely by the operator.
Page 13: Qualified Persons
• have access to the operating instructions and have read and duly noted said instructions and • have access to the operating instructions for the safety devices connected to the safety con- troller (e.g. safety light curtain) and have read them and duly noted them. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 14: Special Obligations Of The Operator
• The modules for the samos® P RO system correspond to class A, group 1, in accordance with EN 55011. Group 1 includes all ISM devices in which intentionally generated and/or wired HF power, which is required for the internal function of the device itself, occurs. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 15: Product Description
• Can use up to 300 standard and application-specific logical blocks • Logic simulation • Safe position and speed monitoring • Safe analog value processing • Connection to common industrial fieldbuses • Online diagnostics Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 16: System Setup
Nomenclature and variant overview for controller modules samos® P RO controller modules are distinguished by functionality, communication capability and terminal type. An overview with the nomenclature is provided below to better understand the ab- breviations: Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 17 MOTION with Ethernet SP-SDIO Input/output expansion 12× SP-SDI Input expansion – SP-SACR22 Input expansion, analog – SP-SAC4 Input expansion, analog – SP-SAR4 Input expansion, analog – SA-OR-S1 Relay output expansion – 4× Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 18: Version, Compatibility, And Features
PROFINET IO B-01.xx EtherNet/IP D-01.xx Press functions D-01.xx SP-COP1-P-x SP-COP1-M-x Analog current measurement F-01.xx V1.3.0 SP-COP2-EN-P-x Analog temperature measure- ment SP-COP2-ENI-P-x SP-COP2-ENI-M-x Combustion technology View and communicate internal F-01.xx V1.3.5 values Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 19: What's New
• You can find the module version on the type plate of the modules. • You will find the samos® P LAN 6 version in the main menu. • The latest software version is available in the Internet at the following address www.wieland- electric.com.
Page 20: Controller Module
Display of the verification status of the Control project [ch. 10.3.1, p. 130] I1 - I20 Status display of the Inputs [ch. 10.3.1, p. 130] Q1 - Q4 Status display of the Outputs [ch. 10.3.1, p. 130] Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 21 USB insulators (galvanic separation). Please make sure that the PC/laptop for programming and the machine are either connected to the same power supply (same ground) or the PC/laptop is operating in battery mode. 18014400001570955 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 22: Internal Circuits
PLAN 6 in the Diagnostics view to check whether the system generates error entries. 18014400001579915 3.4.1.5 Deactivating the test pulses at the outputs It is possible to deactivate the test pulses at one or more output pairs. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 23: Single-Channel Use Of Outputs
12 ms in the event of an error (internal error). • Consider this during your risk analysis and reduction strategy. WARNING Otherwise, there is a hazard for the operator of the machine. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 24: Controller Module Sp-Cop2-En
Safe, digital inputs or outputs (configurable through samos® P LAN 6 ) 24 V supply voltage of outputs Q1 - Q4 24 V supply voltage of configurable outputs IQ1 - IQ4 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 25 The device automatically detects which cable type (patch cable or cross-link cable) is being used (Auto MDI-X), which is why the pin assignment does not matter with regard to the RD or TD signals. 18014400001718155 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 26: Internal Circuits
Keep this in mind during wiring and commissioning. During commissioning, use samos® PLAN 6 in the Diagnostics view to check whether the system generates error entries. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 27: Deactivating The Test Pulses At The Outputs
10 ms after the error has been detected. • Consider this during your risk analysis and reduction strategy. WARNING Otherwise, there is a hazard for the operator of the machine. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 28: Controller Module Sp-Cop2-Eni
4 input LEDs Fig. 11: Display elements of a SP-COP2-ENI module 18014399999603595 3.4.3.3 Internal circuits The internal circuits are identical to those of the SP-COP2-EN controller module. Further information: Internal circuits [ch. 3.4.2.3, p. 25] 18014399999611659 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 29: Limited Short-Circuit Detection In The Input Circuits
Æ Place a checkmark by No test pulses. In the module overview, information about the switched off test pulses is displayed under the appropriate output (e.g. Q1: “Test pulses are deactivated!”). 1492296843-2 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 30 10 ms after the error has been detected. • Consider this during your risk analysis and reduction strategy. WARNING Otherwise, there is a hazard for the operator of the machine. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 31: Controller Modules Sp-Cop2-En-M And Sp-Cop2-Eni-M
Fig. 12: SP-COP2-ENI-M controller module 18014400002148747 3.4.4.3 Internal circuits The internal circuits are identical to those of the SP-COP1 and SP-COP2-EN controller module. Further information: Internal circuits [ch. 3.4.1.3, p. 21] or Internal circuits [ch. 3.4.2.3, p. 25] 18014400002201995 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 32: Limited Short-Circuit Detection In The Input Circuits
Æ Place a checkmark by No test pulses. In the module overview, information about the switched off test pulses is displayed under the appropriate output (e.g. Q1: “Test pulses are deactivated!”). 1492296843-3 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 33 10 ms after the error has been detected. • Consider this during your risk analysis and reduction strategy. WARNING Otherwise, there is a hazard for the operator of the machine. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 34: Sp-Cop-Card1 Removable Storage
Control config- ties docking window) if uration | Send. you click Control config- uration | Send. … when sending new data from a PLC via PROFINET IO or Ether- Net/IP. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 35 IPv4 data in the config.yaml file for the device is activated. The user must not delete or modify undocumented data elements in the config.yaml file. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 36: Sp-Sdio Input/Output Expansion Module
• The LEDs of inputs I1 to I8 indicate the state of the inputs at an update interval of about 64 ms. 3.6.2 Display elements and terminal assignment 18014400001909131 MS LED 8 input LEDs 4 output LEDs Fig. 13: Display elements of the SP-SDIO module Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 37 Terminal assignment Tab. 13: SP-SDIO terminal assignment reference Terminal Assignment X1/X2 Test output 1 / test output 2 I1–I4 Inputs 1 to 4 I5–I8 Inputs 5 to 8 Q1–Q4 Outputs 1 to 4 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 38: Internal Circuits
3.6.3 Internal circuits 18014400001920779 Internal safety bus Internal safety bus Fig. 14: Internal circuits of the SP-SDIO module: Safe inputs and test outputs Fig. 15: Internal circuits of the SP-SDIO module: Safety outputs Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 39: Deactivating The Test Pulses At The Outputs
10 ms after the error has been detected. Consider this during your risk analysis and reduction strategy. Otherwise, there is a hazard for the operator of the machine. WARNING Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 40: Sp-Sdi Input/Output Expansion Module
(X1, X3, X5, and X7) cannot be detected. The same ap- plies accordingly to the even-numbered test outputs X2, X4, X6, and X8. Make note of this during wiring (e.g. through separate routing or protected lines)! Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 41: Display Elements And Terminal Assignment
Tab. 14: Terminal assignment reference of the SP-SDI module Terminal Assignment X1/X3 Test signal 1 X2/X4 Test signal 2 I1 – I4 Inputs 1 to 4 I5 – I8 Inputs 5 to 8 X5/X7 Test signal 1 X6/X8 Test signal 2 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 42: Internal Circuits
Product description 3.7.3 Internal circuits 18014400002000139 Internal safety bus Internal safety bus Fig. 17: Internal circuits of the SP-SDI module: Safety inputs and test outputs Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 43: Sp-Dio Input/Output Expansion Module
4 ms. Restricted selection of inputs Only the single-channel inputs are available to be selected in the configuration for the SP-DIO ex- pansion module, for example: Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 44 Product description Fig. 18: single-channel inputs for the SP-DIO expansion module Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 45: Display Elements And Terminal Assignment
Further information: Device state and LED displays in the standard input/output modules [ch. 10.3.3, p. 133] Terminal assignment Tab. 15: SP-DIO terminal assignment reference Terminal Assignment 24 V I1–I4 non-secure inputs 1 to 4 IY5–IY8 non-secure inputs/outputs combination 5 to 8 Y1–Y4 non-secure outputs 1 to 4 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 46: Internal Circuits
Product description 3.8.3 Internal circuits 18014400002050827 Internal safety bus Internal safety bus Fig. 20: Internal switching circuit of the SP-DIO module: non-secure inputs Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 47 Product description Internal safety bus Internal safety bus Fig. 21: Internal switching circuit of the SP-DIO module: non-secure outputs Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 48: Analog Extended Input Module Sp-Sac4
(see samos® P LAN 6 programming software). It is possible to use multiple SP-SAC4 modules simultaneously (see System setup [ch. 3.2, p. 16]). The power for the internal logic and sensor is supplied via the internal SBUS interface. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 49: Display Elements And Terminal Assignment
(see samos® P LAN 6 programming software). It is possible to use multiple SP-SAR4 modules simultaneously (see System setup [ch. 3.2, p. 16]). The power for the internal logic and sensor is supplied via the internal SBUS interface. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 50: Display Elements And Terminal Assignment
(see samos® P LAN 6 programming software). It is possible to use multiple SP-SACR22 modules simultaneously (see System setup [ch. 3.2, p. 16]). The power for the internal logic and sensor is supplied via the internal SBUS interface. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 51: Display Elements And Terminal Assignment
Auxiliary voltage output 2 I2+ / I2- Analog input 2 (current) R11 / R12 / R13 / R14 Analog input 3 (RTD) R21 / R22 / R23 / R24 Analog input 4 (RTD) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 52: Connection Of Sensors And Actuators
– Protected cabling for the signal in question (in order to prevent cross-connections with other signals) – No cross-connection detection, i.e. no connection to a test output. This must be noted in particular for the following inputs: Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 53 After project planning, you will receive a report in the samos® PLAN 6 software with the following content (Activate: Tab bar | View Report): • Logic report • Bill of materials • Wiring information Tab. 19: Excerpt from exemplary documentation in the samos® PLAN 6 software Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 54: Safety Command Devices And Electromechanical Safety Switches
Channel 1: Contact between 24 V and I3 without testing Channel 2: Contact between 24 V and I4 Two-channel, Channel 1: Contact between T1 and I5 with testing Channel 2: Contact between T2 and I6 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 55: Electromechanical Safety Switch With Lock
2 positions, NC 1: between 24 V and I1 without testing NC 2: between 24 V and I2 2 positions, NC 1: between T1 and I3 with testing NC 2: between T2 and I4 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 56: Two-Hand Control
A valid input signal is only generated when the ON state (H/L level) is present at both inputs within a time of 0.5 seconds (synchronous change, both two-hand buttons actuated) and both were previ- ously in the OFF state (L/H level). Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 57: Safety Mats And Bumper
Test periods for both test outputs [ms] Resulting additional response time [ms] Test output 1 Test output 2 SP-SDIO (to B‑07) SP-SDIO (from B‑08) SP-COP (to D‑01.xx) SP-COP (from D‑03.xx) 200–1000 400–1000 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 58 SP-SDIO (to B‑07) SP-SDIO (from B‑08) SP-COP (to D‑01.xx) SP-COP (from D‑03.xx) 800–1000 1000 1000 1000 1000 1000 1000 1000 Obtain the values from the report in samos® P LAN 6 . Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 59: Connection Of Multiple Safety Mats/Bumpers
(EDM). Tab. 31: Function of potential-free contacts Function Info Testing Possible Series connection Possible Discrepancy time Further information: Software manual 4.2 Contactless safety sensors 18014399999916811 4.2.1 Magnetic safety switches 18014399999923851 18014399999931659 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 60: Magnetic Safety Switches With Complementary Inputs
100 Ω and the correct setting of the test pulse time. Inductive switch: No cascading possible You can find additional information in the operating instructions for the inductive safety switches. NOTICE Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 61: Transponder Switches
OSSD2 at I2 Tab. 38: Functions with transponders Function Info Series connection/ Possible, depending on type used cascading NOTICE You can find additional information in the operating instructions for the respective transponder switch. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 62: Testable Single-Beam Safety Light Barriers
Maximum of seven pairs per inputs cascading Note the maximum line resistance of 100 Ω. NOTICE You can find additional information in the operating instructions for the type 4 single-beam safety light barriers. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 63: Customer-Specific Testable Single-Beam Safety Light Barriers
1 = border to the hazardous area 2 = reflective surface 3 = entry direction to the hazardous area 4 = optical axis a = minimum distance to reflective surface Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 64 • With reciprocal installation of the transmitter and receiver, ensure that the light beam of trans- mitter S1 cannot be received by receiver R3 and that the light beam of transmitter S3 cannot be received by receiver R1. Fig. 28: Installation so as to prevent optical interaction Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 65: Bws - Contactless Safety Devices
2 proximity sensors, 2-channel, antivalent, A, A/, B, B/ HTL encoder with 2 tracks, A, B HTL encoder with 2 tracks, antivalent, A, A/, B, B/ SENC HTL encoder of Wieland Electric with 2 tracks, A B Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 66: Sensors And Hardware
Connection of sensors and actuators HTL encoder of Wieland Electric with 2 tracks, antivalent, A, A/, B, B/ Important notes Observe the screen specifications • Use screened lines for connecting the sensor elements. • We recommend the WST…/T35 screen grounding terminal for grounding the screen on samos®...
Page 67: Sensor Requirements
In the case of motion monitoring sensors, a distinction is made between 4, 2 and 1-track sensors. Signal line A Periodical square wave signal whose period duration is proportional to the rotational speed (rotary encoders) or linear movement (linear en- coders). Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 68 (%) up to … duty cycle (%) Greater than or equal to … 1118 23 % 35 % 16 % 35 % 12 % 35 % 10 % 35 % Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 69 The following graphic shows an example of a trailing signal A/. A signal to A / lagging signal A is also permitted in the scope of the specified time difference. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 70 • Rising edge B follows rising edge A or vice versa. • Falling edge B follows rising edge A or vice versa. • Edge A follows edge B or vice versa. Correct sequence: Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 71 When activated, the sensor switches on. Normally open (NO) Normally closed (NC) When activated, the sensor switches off. Normally closed (NC) NC/NO contacts When activated, the sensor switches both outputs (NO/NC) 18014400013038347 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 72 • On PNP sensors, the output is connected to the positive operating voltage when in an active state (on high-side open collector). Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 73: Connection And Wiring
• All open or unused lines must be connected according to the sensor manufacturer's data sheet. Unassigned inputs Inputs I13, I14, I15 and I16 may only be used with sensors for motion monitoring. No standard sen- sors or switching contacts may be connected. Example: Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 74 • Use 2 sensors with an A signal and phase-shifted B signal to detect the direction of rotation or travel. • For higher safety, also use the antivalent signals of proximity sensors. 18014400013089547 4.5.1.3.3.1 Example: Connection of 2 × 1 proximity sensors with track A Fig. 35: Two proximity sensors Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 75 HTL encoders with PNP outputs can be connected to the controller modules. HTL encoders are also known as push-pull encoders. A list of typical signal lines appears in the section "Number of signal lines [ch. 4.5.1.2.1, p. 67]". 18014400013115275 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 76 Marking of the resistance terminal (1…4): • 1 = 0 V • 2 = Resistance of 3 kOhm to 0 V • 3 = Resistance of 3 kOhm to 0 V • 4 = 0 V 18014400013140491 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 77 SENC B/ Green Terminal A SENC Z Terminal B SENC Z/ Black Terminal B Terminal C Connection 2 SP-COP2-EN and SP- COP2-ENI-M Protective conductor Connection 4 Terminal A terminal – Terminal A Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 78 Product image Terminal A: Resistance terminal 56.703.8455.5 Terminal B: Resistance terminal 56.703.8455.5 Terminal C: Level terminal 56.703.7555.5 Protective conductor terminal 56.703.8955.0 Bridge, 2-pin Z7.280.6227.0 Screen connection terminal Z2.803.6110.0 End plate 07.312.7355.0 18014400013153163 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 79 Terminal A SENC1 B Brown SP-COP2-EN/SP-COP2- ENI-M SENC1 B/ Green Terminal A SENC1 Z Terminal B SENC1 Z/ Black Terminal B SENC2 +V Blue Terminal E SENC2 +V Green/brown Terminal E Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 80 Product image Terminal A: Resistance terminal 56.703.8455.5 Terminal B: Resistance terminal 56.703.8455.5 Terminal C: Resistance terminal 56.703.8455.5 Terminal D: Resistance terminal 56.703.8455.5 Terminal E: Level terminal 56.703.7555.5 Protective conductor terminal 56.703.8955.0 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 81 4.5.1.3.5.3 Example: Connection of a SENC encoder with 4 tracks A,A/,B,B/ Tab. 50: Connection table Source/signal Source connection Target component Target connection SENC +V Blue Terminal B SENC +V Green/brown Terminal B SENC 0 V White Terminal B Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 82 Screen connection ter- minal Tab. 51: Bill of material for accessories Target component Article number Product image Terminal A: Resistance terminal 56.703.8455.5 Terminal B: Level terminal 56.703.7555.5 Protective conductor terminal 56.703.8955.0 Bridge, 2-pin Z7.280.6227.0 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 83: Sensors And Attainable Safety Level
(DC). Architecture of the safety The categories (Cat.) outlined in EN 13849-1 describe the required function performance of safety-related parts of a control when errors oc- cur. 18014400007667211 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 84 This also includes calculating the Performance Level or SIL values for the selected safety functions. You can always contact Wieland Electric to benefit from a professional risk analysis and risk assess- ment service.
Page 85 Vibration filter Requirements for each sen- Max. achievable values (subsys- rection tem sensor) Sensor output HFT through the architec- ture of the sen- sors Velocity, Open Collector SIL 2 Position, Direction Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 86 P RO (Logic). Possible values from EN ISO 13849-1 include: • None • Low • Medium • High Max. attainable PL Maximum attainable Performance Level according to EN 13849-1 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 87: Proximity Sensor A
Requirements for achieving the following parameters The following characteristics require the exclusion of a fault in the mechanics according to EN 61800-5-2:2017 Table D.8. WARNING 18014400007751051 4.5.2.2.1 Using a single channel sensor Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 88 4.5.2.2.2 Redundant use of two sensors Important: Both encoders detect the same movement, and the phase angle can be set to any value. Both encoders are connected to the same functional component. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 89 Safety characteristics according to EN ISO 13849 Safety function With direction Vibration filter Requirements for each Max. achievable values (subsystem sensor sensor) Sensor out- MTTF Category DC sub- system sensor Speed No influence >200 years 3 Medium Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 90: Proximity Sensor A, A
• Cable break detection possible on sensors with push-pull output. • Stuck-at-low detection possible on sensors with open collector output. Not possible for sensors with open collector without stuck-at-low detection. 18014400007824907 4.5.2.3.1 Using a sensor Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 91 4.5.2.3.2 Redundant use of two sensors Important: The encoder signals detect the same movement and can take on any desired phase angle in relation to each other. Both encoders are connected to the same functional component. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 92 PL e, the actuator subsystem must also be at least PL e, and the PFHd of the overall safety function must meet the requirements. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 93: Proximity Sensors A, B (Sensor Pair)
Further information on phase shifting: Sensor re- quirements • Cable break detection possible on sensors with push-pull output. • Stuck-at-low detection possible on sensors with open collector output 18014400007902731 4.5.2.4.1 Using a sensor pair A, B Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 94 Safety characteristics according to EN ISO 13849 Safety function With direction Vibration filter Requirements for each Max. achievable values (subsystem sensor sensor) Sensor out- MTTF Category DC sub- system sensor No influence >80 years Medium Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 95 4.5.2.4.2 Redundant use of two sensor pairs Important: Both sensor pairs detect the same axis. The phase angle between the sensor pairs (A1, B1) and (A2, B2) can be set to any value. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 96 (e.g. comparison with target values or plausibility check using a motor signal). In the case of safety characteristics, the DC value can be degraded based on the standard and the category. NOTICE The errors are detected at different times. Further information: Error detection times [ch. 12.2.3, p. 143] Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 97: Proximity Sensors A, A/, B, B
Sensor output SIL HFT through the architec- ture of the sensors No influence No influence No influence With external No influence drive stop No influence Permanent No influence 18014400008068107 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 98 Error detection Type of error in a sensor circuit Error detection with vibration filter Without With external Permanent drive stop Line fault: Short circuit of any track to GND Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 99 50 years or higher should be used. For the overall safety function to have a safety level of PL d, the subsystem actuator must also have at least PL d and the PFHd of the overall safety function must meet the requirements. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 100: Standard Htl Incremental Encoder With 2 Tracks A, B
Error detection with vibration filter Without With external Permanent drive stop Line fault: Short circuit of any track to GND – (a) Line fault: Short circuit of any track to 24V – (a) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 101 You can distribute the remaining PFHd equally between sensors and actuators: Max (PFHd for sensors) = Max (PFHd for actuators) = (2.93 * 10 - 0.02 * 10 )/2 = 1.46 * 10 According to table K.1, the minimum MTTF (sensor technology) = 82 years. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 102 Line fault: Short circuit of any track to 24V Line fault: Short circuit between A and B Line fault: Short circuit across all lines in the cable Line fault: Cable break on any track Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 103 30 years or higher should be used. For the overall safety function to have a safety level of PL d, the actuator subsystem must also be at least PL d, and the PFHd of the overall safety function must meet the requirements. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 104: Standard Htl Incremental Encoder With 4 Tracks A, A/, B, B
4.5.2.7.1 Using a standard HTL encoder Requirements for achieving the following parameters The following characteristics require the exclusion of a fault in the mechanics according to EN 61800-5-2:2017 Table D.8. WARNING Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 105 Here, category = 1, DC (sub-system sensor) = none, PL = c. Maximum of PFHd (total) according to ta- ble K.1 in EN ISO 13849-1_{2016-06} is 2.93 * 10 –6 The highest PFHd of logic (samos® P RO) < 0.017 * 10 = rounded up to 0.02 * 10 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 106: Safe Senc Htl Encoder With 2 Tracks A ,B
18014400008395531 4.5.2.8.1 Using a SENC encoder (A,B) This chapter deals exclusively with the safe encoders of the SENC series from Wieland Electric. The samos® P RO safety characteristics of the application have been checked for plausibility by the TÜV.
Page 107 (e.g. different speeds due to gear ratio or different manufacturers). This chapter deals exclusively with the safe encoders of the SENC series from Wieland Electric. The samos® P RO safety characteristics of the application have been checked for plausibility by the TÜV.
Page 108 P RO for logic are used. For the overall safety function to have a safety level of PL e, the subsystem actuator must also have at least PL e and the PFHd of the overall safety func- tion must meet the requirements. 18014400008457227 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 109: Safe Senc Htl Encoder With Antivalent Signals A, A/, B, B
18014400008464267 4.5.2.9.1 Using a SENC encoder (A,A/,B,B/) This chapter deals exclusively with the safe encoders of the SENC series from Wieland Electric. The samos® P RO safety characteristics of the application have been checked for plausibility by the TÜV.
Page 110 P RO for logic are used. For the overall safety function to have a safety level of PL e, the subsystem actuator must also have at least PL e and the PFHd of the overall safety func- tion must meet the requirements. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 111: Analog Sensors
Current sensor Temperature sensor 4.6.1 Connection and wiring 1500855691 1500860043 4.6.1.1 Current sensor Connection of a 2-wire current sensor (type 2) Connection of a 2-wire current sensor to two inputs (type 2) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 112 If several inputs are looped through, the corresponding load resistances are added up. Usually, the following relation applies for the maximum load resistance: : 24 V supply voltage at X1, X2, X3, X4 SensorSupplyX Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 113: Temperature Sensor
Screened sensors are recommended due to their immunity to interference. The sensors are con- nected via a screened connecting terminal. 1500881547 4.6.1.2 Temperature sensor Connection of a temperature sensor (RTD) in 2-wire technology Connection of a temperature sensor (RTD) in 3-wire technology Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 114: Safety Outputs
Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 115: Special Functions
(BWS), e.g. a safety light curtain. For further information, observe the information in the software manual in the following chapter: Function blocks for parallel muting, sequential muting, and cross muting Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 116: Installing/Removing
The samos® P RO system is only suitable for installations in a switchbox having at least protection class IP 54. WARNING Notes • Basic safety: Gateways and extended modules may not be removed or added when the operating voltage is switched on. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 117 The screening spring of the module must be placed onto the DIN Rail so that it is secure and has good electrical contact. Æ Fold the module onto the DIN rail. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 118 The screening spring of the module must be placed onto the DIN Rail so that it is secure and has good electrical contact. Æ Fold the module onto the DIN rail. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 119 Once you have installed the modules, the following steps are required: • Connect the modules electrically. [ch. 4, p. 52] • Configure modules (see: software manual). • Check the installation before first commissioning. [ch. 9.2, p. 127] Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 120: Removing Modules From The Din Rail
To do this, pull the mounting foot of the module outward using a screwdriver. Æ Fold the module away from the DIN rail and remove from the rail. Step 2: Removing gateways and expansion modules Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 121 Æ Unlock the module. To do this, pull the mounting foot of the module outward using a screwdriver. Æ Fold the module away from the DIN rail and remove from the rail. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 122: Electrical Installation
Make note of this if other inputs are connected in parallel to these inputs so that this re- verse current does not lead to an unintentional high at the inputs connected in parallel. WARNING Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 123 • The samos® PRO safety controller fulfills the EMC provisions in accordance with basic technical standard EN 61000‑6-2 for the industrial sector. • Industrial safety devices from Wieland Electric are only suitable for local direct-current applica- tions. If the device is to be used in supply voltage networks, e.g. in accordance with IEC 61326-3-1, then additional safety measures must be implemented.
Page 124: Safe Installation In Line With Emc Provisions
Further information on electrical installation • Industrial safety devices from Wieland Electric are only suitable for local direct-current applica- tions. If the device is to be used in supply voltage networks, e.g. in accordance with IEC 61326-3-1, implement additional safety measures.
Page 125: Internal Wiring Of The Supply Voltage
Gateway 1 Gateway 2 Expansion Expansion Expansion module module 1 module 2 module n Outputs Outputs Outputs Load Load Load Load Load Fig. 42: Internal wiring of the samos® P RO supply voltage Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 126: Configuration
• The data stored in the program removable storage will be retained even if the supply voltage is interrupted. • It is possible to transfer configuration information via the USB or Ethernet interface. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 127: Commissioning
Æ Make sure that operating personnel who will be working with the machine protected by the safety controller are trained by qualified personnel from the machine operator before starting work. The machine operator is responsible for the training. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 128: Diagnostics
• All safe process data are set at zero. Typically, the non-safety-related process data are also set at zero. How to place the device back in operation: Æ Eliminate the cause of the error in accordance with the displays of the MS and PWR/EC LEDs. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 129: Error Displays Of The Status Leds
• You can find a list of all the error messages in this document under List of all error messages, causes and aids [ch. 14.3, p. 180] This section lists the most important error codes, possible causes and troubleshooting mea- sures. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 130: Device State And Led Displays In The Controller Modules
I/O modules does not match the project). Red flashing (1 Project data was adopted from control and I/O modules, control waiting for start command Green flashing (1 Hz) Control has started. Green Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 131 Signal level at the input terminal is 0 V. Signal level at the input terminal is 24 V. Green Output LED Meaning Additional info Output has a test error. Applies to Q1..Q4 and IQ1..IQ4 Green flashing (1 Hz) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 132: Device State And Led Displays In The Safe Input/Output Modules
Tab. 55: Displays of input LEDs Input LEDs (I1–I8) Meaning Signal level at the input terminal is 0 V. Safety mat: Both inputs actuated. Signal level at the input terminal is 24 V. Green Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 133: Device State And Led Displays In The Standard Input/Output Modules
If the error has not been eliminated after this has Red flashing (2 been done multiple times, then replace module. In order to identify the module affected, use the diagnostics display in samos® P LAN 6 . Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 134: Device State And Led Displays Of Analog Extended Input Modules
Check voltage supply to A1. Green flashing (1 Hz) System in the run state and the voltage supply to A1 is within the range of 16.8V to 30V. Green Invalid configuration Red flashing (1 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 135 Green / red Red/green flash- flashing (1 Hz) ing (1 Hz) Short-circuit in connected sensor. Error can be corrected - Check sensor wiring Red/green flash- Red/green flash- ing (1 Hz) ing (1 Hz) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 136: Support
Please see the following for more detailed information: • Software manual • A complete list of all error messages is contained in the Appendix [ch. 14.3, p. 180]. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 137: Maintenance
Do not attempt to remove, repair, or modify the samos® P RO modules. This may lead to loss of safety functions. Furthermore, this will void any warranty claim you may have against Wieland Elec- tric GmbH. 11.1 Regular testing of the safety equipment by qualified persons 18014400000446603 Æ...
Page 138: Replacing Devices
• Do not attempt to dismantle or repair the samos® P RO modules. This not only will void warranty claims against Wieland Electric, but it is also dangerous, because in this case it is not possible to test the original safety functions.
Page 139: Technical Data
= test time + 12ms - 0.5 * test period (Only a positive result is evaluated, negative values are equal to zero) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 140 Thus, with a test gap of 4 ms, there is an addi- tional response time of 4 ms + 12 ms = 16 ms Filter time 0.0 ms samos® P LAN 6 When the ON-OFF filter is active, + 8 ms Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 141: Minimum Switch-Off Time
Error detection time of sensor Error_Sensor Error detection time of the logic or samos® P RO Error_Logic Further information: Error detection times [ch. 12.2.3, p. 143] Error detection time of the actuator Error_Actuator SR_Sensor SR_Logic SR_Actuator Error Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 142: Safety Response Time Of The Sensors
Duration of a signal period (High+Low) at the sensor with the cur- rent frequency Tolerance time Tolerance Further information: Consolidation and comparison Bus transmission = 4 ms optional The response time of the logic is calculated as follows: Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 143: Error Detection Times
= 2 * t + max (28 ms, t )+ t Error_Logic Cycle Error_AB Bus + Filter (worst case) = 2 * t + 54 s + t Error_Logic Cycle Filter Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 144 Process Safety Time (PST). You can verify this by making a calculation using the values of the cycle time ascertained by samos® P LAN 6 , as well as all the measuring intervals configured for the func- tional components of your application. WARNING Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 145: Response Times For Analog Value Processing
This also includes calculating the Perfor- mance Level or SIL values for the selected safety functions. Of course, you can always contact Wieland Electric to benefit from professional risk analysis and risk assessment services.
Page 146: Controller Modules With Safe Digital I/O Expansion
A,B or 1 Using a sensor pair (A, standard HTL in- A/), (B,B/) With drive SIL2 PL d 1.2 · 10 cremental encoder [ch. 4.5.2.5.1, p. 98] stop signal Using a standard HTL encoder (A,B) [ch. 4.5.2.6.1, p. 100] Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 147 Please therefore ensure that you read through the relevant chapter for the application and stan- dards carefully in order to be able to evaluate the sensor and actuator subsystem. Further information: Contactless safety sensors [ch. 4.2, p. 59] WARNING Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 148: Controller Modules Without Safe Digital I/O Expansion And With Safe Analog Input
The value indicated refers to the output with acti- vated test pulses. –8 –5 Output test pulses deacti- SIL2 PL d 1.3 · 10 5.6 · 10 vated Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 149 The value indicated refers to the output with acti- vated test pulses. –8 –5 Output test pulses deacti- SIL2 PL d 1.0 · 10 4.5 · 10 vated Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 150: Analog Input With Resistance Sensor And Without Safe Output Expansion
The value indicated refers to the output with acti- vated test pulses. –8 –5 Output test pulses deacti- SIL2 PL d 1.2 · 10 5.4 · 10 vated Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 151: Analog Input With Current Sensor And Safe Digital Output Expansion
The value indicated refers to the output with acti- vated test pulses. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 152 The value indicated refers to the output with acti- vated test pulses. –8 –5 Output test pulses deacti- SIL2 PL d 1.7 · 10 7.5 · 10 vated Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 153: Analog Input With Resistance Sensor And Safe Digital Output Expansion
The value indicated refers to the output with acti- vated test pulses. –8 –5 Output test pulses deacti- SIL2 PL d 2.0 · 10 8.4 · 10 vated Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 154: Data Sheet
0.5 … 0.6 Nm (5 … 7 lbf-in) — Stripping length 7 mm Dimensions (W × H × L) 45 × 96.6 × 121 mm 45 × 107 × 121 mm Weight 290 g (± 5%) 290 g (± 5%) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 155 -5 to +5 V DC Input current HIGH Type 2.3 mA / Max. 6 mA Input current LOW < 2 mA Input capacity 10 nF Input reverse current with ground < 0.1 mA breakdown Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 156 ≤ 0.9 A 3,4,5 Output test, can be deactivated Test pulse width ≤ 450 µs Test pulse rate 10 Hz Leakage current Low < 0.1 mA Load capacity 0.5 µF Line resistance < 200 Ω Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 157 2 × 0.25 … 1.5 mm 2 × 0.25 … 1.0 mm Conductor size AWG 26…14 24 ... 16 (use copper cables only) Maximum tightening torque 0.5 … 0.6 Nm (5 … 7 lbf-in) — Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 158 Input voltage HIGH 13 to 30 V DC Input voltage LOW -5 to +5 V DC Input current HIGH Type 2.3 mA / Max. 6 mA Input current LOW < 2 mA Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 159 G-xx) SP-COP2-EN-M / SP-COP2- 8 (4 fixed and 4 selectable ENI-M outputs) Type of output High-side MOSFET, short-circuit-proof and current- monitored Output voltage HIGH ≥ U ≥ U - 0.6 V Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 160: Safe Input/Output Expansion Module
For detailed information regarding the safety configuration of your machine/system, please con- tact the Wieland Electric branch in charge of your area. Do not connect any other safe inputs in parallel when the reverse current could lead to a HIGH state at the other input.
Page 161 Chap. 3.17, up to class D). The output current of the powerpack must be limited to a maximum of 4 A – ei- ther by the powerpack itself or by a fuse. Power consumption Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 162 16 to 30 V DC (max. 0.8 V drop to terminal A1 on this module) Leakage current LOW Max. 0.1 mA Output current HIGH ≤ 4.0 A Max. overload current/duration ≤ 12 A / 8 ms Output current Max. 4.0 A Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 163 For detailed information regarding the safety configuration of your machine/system, please con- tact the Wieland Electric branch in charge of your area. Do not connect any other safe inputs in parallel if the reverse current could lead to a HIGH state at the other input.
Page 164: Safe Input Expansion Module
22.5 × 107 × 121 mm Weight 139 g (± 5%) 139 g (± 5%) Input circuit (I1 to I8) Input voltage HIGH 13 to 30 V DC Input voltage LOW -5 to +5 V DC Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 165: Standard Input/Output Expansion Module
For detailed information regarding the safety configuration of your machine/system, please con- tact the Wieland Electric branch in charge of your area. Do not connect any other safe inputs in parallel when the reverse current could lead to a HIGH state at the other input.
Page 166 Outputs (Y1-Y4 & IY5-IY8) Number of outputs 4 to max. 8 (depending on configuration) Type of output High-side MOSFET, short-circuit-proof Output voltage 24 V DC +25% / -30% Output sum current I max. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 167: Safe Relay Extended Module (Not Programmable)
22.5 × 107 × 121 mm Weight 170 g (± 5%) 170 g (± 5%) Input circuit (B1, B2) Number of inputs 1 or 2 Input voltage 18 to 30 V Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 168: Safe Analog Extended Input Modules
X1 to X4 Data interface Internal safety bus Maximum safety response time t 104 ms SR_Ana- of analog module log_IN Galvanic isolation Insulation voltage for A1/A2 supply 1500V Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 169 ** ppm / K Pt200 (measurement range -200 … +850°C) Pt500 (measurement range -200 … +850°C) Pt1000 (measurement range -200 … +850°C) Ni100 (measurement range -60 … +180 °C) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 170 (Details: Response times for basic safety functions [ch. 12.1, p. 139]) Data interface Internal safety bus SBUS For detailed information regarding the safety configuration of your machine/system, please con- tact the Wieland Electric branch in charge of your area. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 171: Dimensional Drawings
Technical data 12.6 Dimensional drawings 1491295755 12.6.1 Controller module 1491302411 Screw terminal Spring-loaded terminal Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 172: Input/Output Expansion Modules
Technical data 12.6.2 Input/output expansion modules 1491315851 Screw terminal Spring-loaded terminal Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 173: Wkfn 2.5 E/35 Go-Url Level Terminal
Technical data 12.6.3 WKFN 2.5 E/35 GO-URL Level terminal 1491327499 Fig. 43: WKFN 2.5 E/35 GO-URL dimensions (mm) Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 174: Order Data
USB port, Up to G-xx: 20 inputs / outputs Screw terminals, pluggable SP-COP1-M-C Controller module, MOTION vari- R1.190.1160.0 ant, USB port, Up to G-xx: 20 inputs / outputs Spring-loaded terminals, plug- gable Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 175 Screw terminals, pluggable SP-COP2-EN-M-C Controller module, MOTION vari- R1.190.1260.0 ant, USB and Ethernet port, 16 inputs / 4 outputs and 4 con- figurable inputs or outputs Spring-loaded terminals, plug- gable Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 176 Screw terminals, pluggable SP-COP2-ENI-M-C SP-COP2-ENI-M-C Controller module, MOTION vari- R1.190.1360.0 ant, USB and industrial Ethernet port, 16 inputs / 4 outputs and 4 con- figurable inputs or outputs Spring-loaded terminals, plug- gable Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 177 8 inputs/4 outputs Spring-loaded terminals, plug- gable SP-SDI8-P1-K-A Safe input expansion R1.190.0050.0 8 inputs Screw terminals, pluggable SP-SDI8-P1-K-C Safe input expansion R1.190.0060.0 8 inputs Spring-loaded terminals, plug- gable Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 178 Analog module, 2 safe RTD in- R1.190.1650.0 puts, 2 safe 0-20mA inputs, screw terminals, pluggable SP-SACR22-C Analog module, 2 safe RTD in- R1.190.1660.0 puts, 2 safe 0-20mA inputs, spring-loaded terminals, plug- gable Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 179: Modules For Contact Expansion
Spring-loaded terminals, pluggable 13.3 Other safety-related products 1491964043 Our extensive line of additional safety-related products can be found in our catalog entitled "Safety First" (part No. 0860.0) or online at www.wieland-electric.com. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 180: Appendix
14 APPENDIX 18014400001454091 14.1 Declaration of Conformity 18014400013254795 You can find the Declaration of Conformity on our website www.wieland-electric.com. 14.2 Checklist for manufacturers 1491978635 The information in the following points must be available at least during first-time commissioning. It may vary depending on the application and the requirements from the manufacturer/supplier must be checked.
Page 181 The control could not accept the de- Remains connected Repeat sired state. Support request 10100018 Error The memory card of the station is not Disconnection Insert valid SD card plugged in. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 182 This user already exists. Please select a Use another name different name. 10600002 Error Could not import user list. Repeat Support request 10600003 Warning The following users were not imported, since they already exist. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 183 HTML help could not be found. Please Reinstall or repair the check whether it was installed correctly. program, Support request 12000000 Error The version information was incorrect. Support request Please contact support. Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 184 Report generation failed Repeat Support request 22010140 Warning Error in system configuration System continues to Reload system config- uration 220101F5 Warning Error in system configuration Config required Reload system config- uration Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 185 2201024E Warning The Motion FBs of module version E are Configuration required Change system config- no longer supported by this device ver- uration and reload sion Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 186 Configuration required Change system config- uration and reload 22014243 Warning Incorrect number of outputs Configuration required Change system config- uration and reload 22015243 Warning Incorrect manufacturer Configuration required Change system config- uration and reload Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 187 Synchronization time error I11/I12 System continues to 2302000D Warning Synchronization time error I13/I14 System continues to 2302000F Warning Synchronization time error I15/I16 System continues to 23020011 Warning Synchronization time error IQ1/IQ2 System continues to Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 188 Check motion sensor 2310023x Warning Error of inverted sensor signals System continues to Check motion sensor 23100241 Warning Frequency difference of individual System continues to Check motion sensor channels, sensor 1 Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 189 23100501 Info No sensor signal System continues to Check motion sensor 2310060x Warning Stuck-at at I13 or I14 System continues to Check motion sensor Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 190 Output error at group IQ1/IQ2 System continues to Check outputs run; affected outputs switch off 240A000B Warning Output error at group IQ3/IQ4 System continues to Check outputs run; affected outputs switch off Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 191 Check outputs 241B0001 Warning Stuck-at-high at Q1 System continues to Check outputs 241B0002 Warning Stuck-at-high at Q2 System continues to Check outputs 241B0003 Warning Stuck-at-high at Q3 System continues to Check outputs Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 192 Test pulse error at I15 System continues to Check cabling 241D0010 Warning Test pulse error at I16 System continues to Check cabling 241D0011 Warning Test pulse error at IQ1 System continues to Check cabling Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 193 Safety mat cable break System continues to Check cabling 2435Fxxx Warning Safety mat cable break System continues to Check cabling 2435xxxx Warning Safety mat cable break System continues to Check cabling Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 194 Stuck-at-high safety mat at I15 System continues to Check cabling 243CFx0F Warning Stuck-at-high safety mat at I16 System continues to Check cabling 243CFx10 Warning Stuck-at-high safety mat at IQ1 System continues to Check cabling Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 195 2502xxxx Warning Power supply too high System continues to Supply voltage must be set correctly 2503xxx1 Error Power supply A1 too low System stop Supply voltage must be set correctly Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 196 System continues to 28020000 Info Values were changed System continues to 2805xxxx Warning Communication interrupted System continues to Restart or make com- plaint 2808xxxx Warning No SD card Configuration required Insert SD card Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 197 External test pulse error at I5 System continues to 36010020 Warning External test pulse error at I6 System continues to 36010040 Warning External test pulse error at I7 System continues to Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 198 Invalid value for synchronous time System continues to Configure synchro- nous time with value 0 or a whole-number multiple of 4 ms 3906xxxx Warning Error in system configuration System continues to Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 199 OFF-ON required mapping, empty map- ping is not permitted for output data. 4302xxxx Info Service data object not processed System continues to 4303xxxx Info Service data object not processed System continues to Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 200 Read out the error log curred, or the PLC is not running. in the PLC, check the cabling and the device description file, note the product code and revision in particular Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 201 64xxxxxx Warning File system error on SD card Configuration required --- 650A0001 Warning IPv4 address conflict System continues to Configure a different IPv4 address 65xxxxxx Warning Ethernet error System continues to Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 202 7417xxxx Warning Sensor 2: RTD excitation current devia- System continues to tion too high 7418xxxx Warning Sensor 3: RTD excitation current devia- System continues to tion too high Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 203 7457xxxx Warning Sensor 4: Short-circuit at RTD input System continues to 7458xxxx Warning Sensor 1: RTD is disconnected System continues to 7459xxxx Warning Sensor 2: RTD is disconnected System continues to Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 204 Sensor 3: CUR stuck at high System continues to Operate sensor within the work area 746Bxxxx Warning Sensor 4: CUR stuck at high System continues to Operate sensor within the work area Wieland Electric GmbH | BA000966 | 06/2024 [11233] |...
Page 205 Wieland Electric GmbH Brennerstraße 10 – 14 96052 Bamberg · Germany Phone: +49 951 9324-0 Fax: +49 951 9324-198 info@wieland-electric.com www.wieland-electric.com...

This manual is also suitable for:

Samos pro sp-cop2-en series Samos pro sp-cop2-eni series Samos pro sp-cop1-p series Samos pro sp-cop2-en-p series Samos pro sp-cop2-eni-p series Samos pro sp-cop1-m series ... Show all

Wieland samos PRO SP-COP1 Series Hardware Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Wieland samos PRO SP-COP1 Series

Summary of Contents for Wieland samos PRO SP-COP1 Series

This manual is also suitable for:

Table of Contents