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420-0011-01UK
3
rd
PRINTING
(Rev 2)
Sega Amusements Europe Limited.
42 Barwell Business Park, Leatherhead Road, Chessington, Surrey, KT9 2NY. United Kingdom.
Telephone: +44 (0) 208 391 8090
Facsimile:
+44 (0) 208 391 8099
email: mailbox@sega.co.uk
Web: http://www.sega-amusements.co.uk
© SEGA
IMPORTANT
• Before using this product, read this manual carefully to understand the
contents herein stated.
• After reading this manual, be sure to keep it near the product or in a
convenient place for easy reference when necessary.

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Summary of Contents for Sega Grid 42

  • Page 1 420-0011-01UK PRINTING (Rev 2) Sega Amusements Europe Limited. 42 Barwell Business Park, Leatherhead Road, Chessington, Surrey, KT9 2NY. United Kingdom. Telephone: +44 (0) 208 391 8090 Facsimile: +44 (0) 208 391 8099 email: mailbox@sega.co.uk Web: http://www.sega-amusements.co.uk © SEGA IMPORTANT • Before using this product, read this manual carefully to understand the contents herein stated.
  • Page 2 BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: To maintain safety: To ensure the safe operation of this product, be sure to read the following before usage. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product.
  • Page 3 SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS BEFORE USING THIS PRODUCT - PLEASE READ .......... i TABLE OF CONTENTS ..................iii INTRODUCTION ....................v HANDLING AND PRECAUTIONS .............. 1 PRECAUTIONS REGARDING INSTALLATION LOCATION ...... 4 PRECAUTIONS REGARDING PRODUCT OPERATION ......8 PART DESCRIPTIONS ................11 ACCESSORIES ..................
  • Page 5: Table Of Contents

    DISPLAY LCD ..................68 COIN SELECTOR ..................74 LIGHTING AND LAMP REPLACEMENT ..........83 13-1 Coin Door Lamp Replacement .................85 13-2 Billboard Lamps ....................84 13-3 Race Leader Lamp...................86 13-4 Recovery Lamp ....................88 13-5 Start/View Lamp ....................90 PERIODIC INSPECTION ................94 TROUBLESHOOTING ................
  • Page 6 This manual is intended to provide detailed descriptions together with all necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing control, spare parts, etc. for the product, "GRID 42" This manual is intended for the owners, personnel managers in charge of operation of this product.
  • Page 7 Definition of 'Site Maintenence Personnel or Other Qualified Individuals Procedures not described in this manual or marked as ‘to be carried out by site maintenance personnel or other qualified professionals’ should not be carried out by personnel without the necessary skill or technology. Work carried out by unqualified persons may cause serious accidents, including electrocution.
  • Page 8 Electrical and Electronic Equipment to take back products at the end of their useful life. Sega Amusements Europe Ltd accepts its responsibility to finance the cost of treatment and recovery of redundant WEEE in the United Kingdom in accordance with the specified WEEE recycling requirements.
  • Page 10 SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA. Do not perform any work or change parts not listed in this manual. Doing so may lead to an accident.
  • Page 11 CONCERNING THE STICKER DISPLAY This SEGA product has stickers attached describing the product manufacture No. (Serial No.) and Electrical Specifications. It also has a Sticker describing where to contact for repair and for purchasing parts. When inquiring about or asking for repairs, mention the Serial No. and Name of Machine indicated on the Sticker.
  • Page 12 If you or your child have experienced a convulsive attack, loss of consciousness, etc. due to light stimulus or TV games, or fear that you might experience such symptoms, be very careful of using this machine. If you feel sick while playing the game, immediately discontinue use and take a rest.
  • Page 13 PRECAUTIONS REGARDING INSTALLATION This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and/or malfunction. Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and/or shower, etc.
  • Page 14 Securing a safe area for operation as described in this manual will ensure safe operation for players and observers. SEGA shall not be held responsible for damage or compensation for damage to a third party, resulting from the failure to observe this instruction.
  • Page 15 To install this product, the entrance must be at least 1.40m in width and 2.05m in height without Assy Billboard and 2.15m with Assy Billboard. Do not attempt to push/pull whilst holding onto the Assy Billboard. This may result in part damage and or personal injury. 1225...
  • Page 16 OPERATION AREA (EU CABINET) For the operation of this machine, secure a minimum area of 2.89m (W) x 2.5m (D). Be sure to provide sufficient space specified in this manual. Do not allow objects to block the ventilation ports. It can cause generation of heat and a fire. Sufficient space either side of the playing area must be allowed for the player to enter or exit the game safely.
  • Page 17 PRECAUTIONS REGARDING OPERATION To avoid injury and trouble, be sure to pay attention to the behavior of visitors and players. In order to avoid accidents, check the following before starting the operation: • To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and/or trouble between customers. • Be sure to perform appropriate adjustment of the display (LCD, Plasma, CRT or Projector). For operation of this machine, do not leave monitor's flickering or deviation as is. Failure to observe this can have a bad influence upon the players' or the customers' physical conditions.
  • Page 18 • To avoid electric shock, ensure that all covers and panels are undamaged and fitted. Do not operate with covers removed. • To avoid electric shock, short circuit and/or parts damage, do not put the following items on or in the periphery of the product. F lower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water. • To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and/ or trouble between customers. • Everyday when cleaning the Controller, inspect the controller and make sure that there are no cracks in the surface, and that the fastening screws are not loose. If the game is played with cracks or loose screws, it can cause injuries to the player. • Do not allow more than one person in any seat at any time. Do not allow adults to play the game with a child sitting in their lap. It is recommended that wet towels (paper towels) be provided.
  • Page 19 DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. • For safety reasons, do not allow any of the following people to play the game. - Those who have high blood pressure or a heart problem. - Those who have experienced muscle convulsion or loss of consciousness w hen playing video games, etc. - Those who have neck or spinal cord problems. - Those who are intoxicated or under the influence of drugs. - Pregnant women.
  • Page 20: Part Descriptions

    PART DESCRIPTIONS...
  • Page 21: Accessories

    ACCESSORIES Confirm that the accessories listed in the table below are present when setting up the product. Accessories marked “Spare” in the note column are consumable items but included as spares. KEY MASTER DESCRIPTION: OWNER’S MANUAL 220-5575-01UK (2) Part No. (Qty.): 420-0011-03UK(1) For operating/closing the doors Parts not labeled with part numbers are as yet...
  • Page 22 WIRE COVER R WIRE COVER L PD-0054UK PD-0053UK For installation. See chapter 6. For installation. See chapter 6. BILLBOARD PLATE PD-0507XUK (STD x1) (TWN x2) For installation. See chapter 6. ASSY COIN CHUTE TOWER (EU) ASSY COIN CHUTE TOWER (US) RD-0300XUK RD-0301X-01UK For installation.
  • Page 23: Assembly And Installation

    ASSEMBLY AND INSTALLATION • Perform assembly work by following the procedure herein stated. Failure to comply with the instructions can cause electric shock. • Perform assembly as per this manual. Since this is a complex machine, incorrect assembling can cause an electric shock, machine damage and/or improper functioning as per specified performance. • When assembling, more than one person is required. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. • Ensure that connectors are properly connected. Improper connections can cause electric shock. • Be careful not to damage the wires. Damaged wires may cause electric shock or short circuit or present a risk of fire. • Do not unnecessarily push the display screen. • This work should be carried out by site maintenance personnel or other qualified professionals. Work performed by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. If no one with proper technological expertise is available, request service from the office indicated in this document or the point of purchase so as to ensure safety. • Provide sufficient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult. • To perform work safely and avoid serious accident such as the cabinet falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist. • This product does not use any connectors other than those connected to and used by the game board when it leaves the factory. Do not needlessly connect wires to unused connectors. This could lead to overheating, generation of smoke and burn related injuries.
  • Page 24: Installing The Cabinet

    6-1 INSTALLING THE CABINET • Billboard weighs approximately 19 kg. Have at least 2 people during this operation. Working alone could result in personal injuries, etc. • To perform work safely and securely, be sure to prepare a step which is in a safe and stable condition. Performing work without using a step may lead to injury of damage to components. Tools required for installation Allen Key (M5) - Attaching Billboard Panel to Assy Billboard.
  • Page 25: Installing The Billboard

    6-1-1 INSTALLING THE BILLBOARD PLATE Locate and remove the 6 sets of fixings from the Billboard Plate fixing points within the Billboard Housing. Remove fixings before fitting the Billboard Plate. Using two people and a stepladder. Offer the Billboard Plate up to the Assy Billboard. Fix the Billboard Plate into position using the fixings removed in step 1.
  • Page 26: Installing A Twinned Cabinet

    6-1-2 INSTALLING A TWINNED CABINET (EU ONLY) Locate the Cabinets into location as once assembled it is not recommended to move the Cabinets as damage may occur to the connection points between each Cabinet. Follow the instructions to install the Assy Billboard and Billboard Plate on the previous pages of this manual.
  • Page 27 Fit and secure the Coin Chute Tower to the Left Hand Coin Chute Tower Spacer and secure using 4x M8 Hex Nuts (supplied). M8 Hex Nut (4) Coin Chute Tower (RD-0300UK) Repeat steps 2 and 3 to apply the Coin Tower Holders (PD-1214UK) and Coin Tower Spacer Right (RD- 0052UK) to the Right Hand Cabinet.
  • Page 28 Carefully push both Left and Right cabinets together, taking care not to damage the Billboard Plate. Once in position, secure the fixing points on the Right Hand cabinet through the Coin Chute Tower M8 Hex Nut (4) Supplied Locate the harness from both Left and Right hand cabinets. Locate the Harness from the Coin Chute Tower. Connect the Coin Chute Tower harness into both Left and Right hand cabinets.
  • Page 29 Once all connections have been made, feed any excess harness back inside the Coin Chute Tower. Fit both Left and Right Wire Covers to the Cabinets and Coin Chute Tower as illustrated. Wire Cover Right (PD-0054UK) Wire Cover Left (PD-0053UK) Fixing Points - M4x10 MSCR PAN W/FS BLK (3) Fit the RED Crossover Network Cable between both cabinets.
  • Page 30 6-2 FIXATION TO INSTALLATION SITE • Make sure that all the adjusters contact the floor. Otherwise the cabinet could move, causing an accident. • Provide a ventilation space at least 20cm wide behind the cabinet. There are ventilation holes on the back of the cabinet. Do not block the ventilation holes. Doing so could trap heat inside resulting in fire. It could also result in equipment damage or cause parts to become exhausted prematurely. The product is equipped with 4 casters and 4 adjusters.
  • Page 31 • Provide a ventilation space at least 15cm wide behind the cabinet. There are ventilation holes on the back of the cabinet. Do not block the ventilation holes. Doing so could trap heat inside resulting in fire. It could also result in equipment damage or cause parts to become exhausted prematurely. 150mm Leave a 150mm gap for ventilation...
  • Page 32 6-3 POWER SUPPLY, AND GROUND CONNECTION • Use the power supply equipped with an earth leakage breaker. Use of power supply without such a breaker could result in fire if there is a current leakage. • Have available a securely grounded indoor ground terminal. Without proper grounding, customers could be electrocuted and product operations might not always be stable. • Do not expose the power cord or ground wire. If these are exposed, customers could stumble over them, for instance, and easily damage them. Additionally, if these lines are damaged, there could be a risk of electrical shock or short circuit.
  • Page 33 Fully insert the power cord connector on the side opposite the power plug into the AC unit IEC inlet. Insert the power cord plug into the outlet. When the power cord is laid out indoors. Protect the power cord by attaching a wire cover to it. If the power cord is left uncovered it may cause a trip hazard and could result in injury.
  • Page 34 Set the main switch of the AC unit to ON and engage the power. When you turn on the power, the billboard LED lights will come on. After the SEGA LOGO start up screen is displayed on the LCD screen, the Advertise (Attract) Mode will start.
  • Page 35 6-5 COMFIRMATION OF ASSEMBLY In the test mode, ascertain that the assembly has been made correctly and IC Board is satisfactory. In the test mode, perform the following test: (refer to chapter 9). 9-2-3 INPUT TEST This menu is used to test the system inputs such as steering, pedals and buttons. To implement the test, press each device that is listed and check the results on screen.
  • Page 36 6-6 APPLYING WARNING LABELS (EPILEPTIFORM SEIZURES) • The operator MUST apply the Epileptiform Seizure Label to this product. Failing to apply this label may result in the player/observer suffering from a photosensitive seizure. Warning the potential player/ observer of this before the start of a game may prevent such accidents. • It is also important to apply the correct language label for each location. There are nine (9) different language labels - please apply the label which matches your location. Application of any warning labels must be placed in a location which is easy for the player/observer to read. Please follow the instructions below and apply the label in the location stated.
  • Page 37: Precautions When Moving The Machine

    PRECAUTIONS WHEN MOVING THE MACHINE • Always disconnect the power cable before moving the product. If it is moved with the power cable connected, the cable could be damaged, causing fire or electric shock. • To move the unit over the floor, pull in the adjustors and have the casters contact the floor. While moving the unit, be careful that the casters do not roll over the power cord or the ground wire. If cord or wire is damaged, there could be electrical shocks and/or short circuits.
  • Page 38 7-1 PRECAUTIONS WHEN MOVING (US STD) • When moving the cabinet, do not grip or push the Billboard Plate. Doing so could deform or damage the part. • If moving through a door or place with a low ceiling such as an elevator, you should take apart the billboard and billboard plate. Detailed instructions for removing the Assy Billboard and Billboard Plate can be found in Chapter 6 of this manual. Please follow these instruction in reverse order for removal. Ensure that the casters come into contact with the floor before moving.
  • Page 39 • When moving the cabinet, do not push from the side. Pushing from the side may result in the machine falling over. • When moving the cabinet always push or pull from the rear.
  • Page 40 7-2 PRECAUTIONS WHEN MOVING (EU TWIN) • When moving the cabinet, do not grip or push the Billboard Plate. Doing so could deform or damage the part. • If moving through a door or place with a low ceiling such as an elevator, you should take apart the billboard and billboard plate. • When moving the cabinets it is important that the cabinets are split into individual units. Trying to move the cabinets whilst connected can cause damage to either or both units. • Refer to Chapter 6 in this manual for Billboard and Billboard Plate removal. Failing to follow these instructions can cause damage to the product.
  • Page 41: Game Outline

    GAME DESCRIPTION The following explanations apply when the product is functioning satisfactorily. Should there be any actions different from the following contents, some sort of faults may have occurred. Immediately look into the cause of the fault and eliminate the cause thereof to ensure satisfactory operation. Standby Screen In order to make the product more attractive, a standby screen is displayed on the monitor while the power is on.
  • Page 42: The Game

    GAME SELECTION <continued> When there are multiple cabinets linked together, the first action of the player is to select whether to enter into a Multiplayer or Single Player game. The default selection is Multiplayer, so if the game is left to time out on this screen, a Multiplayer Lobby will be created where other players can then join.
  • Page 43: Quick Race

    CHAMPIONSHIP - SINGLE PLAYER <continued> The tracks selectable for each tier are as follows: Tier 1 – Washington, San Francisco, Detroit Tier 2 – Milan, Long Beach, Nurburgring Tier 3 – Spa Francorchamps, Okutama Access to Nurburgring and Okutama can only be gained by finishing in 1st place on the previous tier’s track. For example, finishing 1st in Washington will allow the player to access Nurburgring in Tier 2.
  • Page 44: Multiplayer

    8-2-4 MULTIPLAYER 8-2-3 FIG. 01 When starting up a Multiplayer Quick Race, the players are first asked to enter a 3 letter name to represent them in the race before they are taken to the Track Select. There is no scoreboard entry in Multiplayer races. 8-2-3 FIG.
  • Page 45: Track Selection

    8-2-5 TRACK SELECTION The next choice for the player after selecting the Game Mode is to select which Track to Race on. GRID features a total of 9 tracks spread across North America, Europe and Asia, though not all tracks are available in every Game Mode.
  • Page 46: Car Selection

    8-2-6 CAR SELECTION The next choice for the player is to select which car to drive on the track they have selected. GRID has a total of 12 cars, with the vehicles split into 3 groups of 4 with specific cars only being available with certain tracks.
  • Page 47: Screen Display

    8-2-8 ON SCREEN DISPLAY Before a race begins, an information screen is displayed describing to the player what the Reset button is for and how it can be used in race. The Reset button will reset the player’s vehicle back on to the middle of the road during a race when used, and is there in case a player gets spun round and is facing the wrong way, or gets knocked into a wall by another...
  • Page 48 DRIVER VIEW - CAMERA POSITIONS <continued> 8-2-8 FIG. 03 Chase Camera 8-2-10 High Score Tables Each of the single player modes will record the fastest lap times with separate data being kept for each track. Each of the High Score Tables will hold the Top 20 times for each track.
  • Page 49 EXPLANATION OF TEST AND DATA DISPLAY Perform tests and data checks periodically by manipulating the TEST Button and SERVICE Button in the cabinet. Follow the instructions in this chapter to conduct checks when the game machine is first installed, when money is being collected, or when the game machine does not operate properly.
  • Page 50 9-1 SWITCH UNIT AND COIN METER (U.S) Never touch places other than those specified. Touching places not specified can cause electric shock and short circuit accidents. • Adjust the sound to the optimum volume, taking into consideration the environmental requirements of the installation location. • Removing the Coin Meter circuitry renders the game inoperable. 9-1-1 SWITCH UNIT (U.S. TYPE) Open the coin chute door, and the switch unit shown will appear. The functioning of each SW is as follows: Coin Counter Volume Control...
  • Page 51 9-1-2 VTS UNIT (E.U. TYPE) • Adjust the sound to the optimum volume, taking into consideration the environmental requirements of the installation location. • Removing the Coin Meter circuitry renders the game inoperable. COIN CHANNEL A TEST BUTTON SERVICE BUTTON DEMAG (NOT USED) DIP SW 3 VOLUME CONTROL A VOLUME CONTROL B VOLUME CONTROL C DIP SW 1 The TEST and SERVICE buttons have a dual function.
  • Page 52 9-2 TEST MODE • The details of changes to Test Mode settings are saved when you exit from Test Mode by selecting EXIT from the system test mode menu. Be careful because if the power is turned off before that point, changes to the settings will be lost. • Entering the Test Mode clears fractional number of coins less than one credit and bonus adder data. • Use with the specified settings. If settings other than those specified are used, inappropriate operations or malfunction may occur. 9-2-1 TEST MENU The following options are available from the System Test Menu.
  • Page 53 9-2-2 SYSTEM INFORMATION Select ‘System Information’ from the Test Menu to display the System Information menu. 9-2-2 FIG. 01 This test displays general system information regarding the hardware configuration and software installed. DISK IMAGE VERSION: Version number for the Master Disk Image in XX YY ZZ format. LAUNCHER VERSION: Version number for System Launcher in XX YY ZZ format.
  • Page 54 9-2-3 INPUT TEST MODE If an error is displayed during the input test, look up the error code within this manual and try to determine the cause of the error, and take the appropriate corrective measures. If problems continue, contact your local SEGA office for further advise. Select ‘Input Test’ from the Test Menu to display the Input Test menu. 9-2-3 FIG. 01 This menu is used to test the System Inputs such as Steering, Pedals and Buttons. To implement the test, press each device that is listed and check the results on screen.
  • Page 55 9-2-4 OUTPUT TEST 9-2-4 FIG. 01 Select ‘Output Test’ from the Test Menu to display the Output Test Menu. This test is used to check the System Output on the Lamps in the cabinet. Use the SERVICE button to move the cursor to the desired test item. Press the TEST button to test the selected item.
  • Page 56 9-2-5 COIN SETTINGS 9-2-5 FIG. 01 Select ‘Coin Settings’ from the Test Menu to display the Coin Settings Menu. Use the SERVICE button to move the cursor to the desired test item. Press the TEST button to change the selected item. COIN COUNT: Coin Count value from IO Board (cannot be reset).
  • Page 57 9-2-6 SOUND TEST 9-2-6 FIG. 01 Select ‘Sound Settings’ from the Test Menu to display the Sound Settings Menu. This test is used to set the audio levels for the game and test the function of the speakers. Use the SERVICE button to move the cursor to the desired test item. Use the TEST button to enter the selected item.
  • Page 58 9-2-7 SCREEN TEST 9-2-7 FIG. 01 Select ‘Screen Test’ from the Test Menu screen to display the Screen Test menu. Use the SERVICE button to move the cursor to the desired test item. Press the TEST button to enter the selected item. COLOUR BARS –...
  • Page 59 SCREEN TEST <continued> BRIGHTNESS SCREEN 9-2-7 FIG. 03 GRID ALIGNMENT 9-2-7 FIG. 04 Move the cursor to EXIT and press the TEST button to return to the Test Menu screen.
  • Page 60 9-2-8 NETWORK TEST 9-2-8 FIG. 01 Select ‘Network Test’ from the Test Menu to display the Network Test menu. This test is used to check the Network link between cabinets (if connected). Use the SERVICE button to move the cursor to the desired test item. Press the TEST button to enter the selected item.
  • Page 61 9-2-9 CALIBRATION TEST 9-2-9 FIG. 01 Select ‘Calibration Test’ from the Test Menu screen to display the Calibration Test menu. This test is used to calibrate devices such as the Steering Wheel and Pedals. Use the SERVICE button to move the cursor to the desired test item. Press the TEST button to enter the selected item.
  • Page 62 9-2-10 BOOKKEEPING Select ‘BOOKKEEPING’ from the Test Menu to display the BOOKKEEPING menu. 9-2-10 FIG. 01 Bookkeeping – Screen 1 This test is used to review statistical data from the system. It consists of 7 screens of data. Screen 1 contains an overview of the game play data.
  • Page 63 BOOKKEEPING <continued> 9-2-10 FIG. 02 Bookkeeping – Screen 2 – Data on TOTAL PLAYS Move the cursor to NEXT PAGE and press the TEST button to proceed to bookkeeping screen #3. Move the cursor to EXIT and press the TEST button to return to the Test Menu. 9-2-10 FIG.
  • Page 64 BOOKKEEPING <continued> 9-2-10 FIG. 04 Bookkeeping – Screen 4 – Data on PLAYS BY DAY Move the cursor to NEXT PAGE and press the TEST button to proceed to bookkeeping screen #5. Move the cursor to EXIT and press the TEST button to return to the Test Menu. 9-2-10 FIG.
  • Page 65 BOOKKEEPING <continued> 9-2-10 FIG. 06 Bookkeeping – Screen 6 – Data on TRACKS Only Multiplayer and Quick Race plays are logged on this menu. Tracks raced in Championship are not counted. Move the cursor to NEXT PAGE and press the TEST button to proceed to bookkeeping screen #7. Move the cursor to EXIT and press the TEST button to return to the Test Menu.
  • Page 66 9-2-11 CLOCK SETTINGS (Final Clock Settings Screenshot will be sent when final Clock Settings menu is in place). Select ‘CLOCK SETTINGS’ from the Test Menu to display the Clock Settings menu. This test is used to set the current time and date of the computer system. Use the SERVICE button to move the cursor to the desired test item.
  • Page 67 9-3 TROUBLESHOOTING Problem Linked cabinets will not sync together in the attract mode. Causes 1. Network cables are not connected. 2. The cabinets are using security keys from different regions 3. Network cables are faulty. Solutions 1. Reconnect the network cables to each cabinet. 2.
  • Page 68 Problem High Score Tables have not been cleared after attempting to clear them in the Bookkeeping menu. Causes 1. The high scores have only been cleared on one cabinet when multiple cabinets are linked together. Solutions 1. When multiple cabinets are linked together, the high score tables will only be cleared if the process is done on all connected machines at the same time.
  • Page 69: Controller Unit

    CONTROLLER UNIT(S) • When working with the product, be sure to turn the power off. Working with the power on may cause an electric shock or short circuit. • Be careful not to damage the wires. Damaged wires may cause an electric shock, short circuit or present a risk of fire. • Exercise due caution in performing soldering work. If soldering iron is handled carelessly, there could be fires or burns. • When fastening plastic parts, be careful not to tighten screws or nuts excessively. If these are tightened to excess, parts could be damaged, resulting in injuries from fragments, etc. • After the unit has been disassembled and reassembled again, check carefully that the unit has been reassembled correctly. • Be sure to inspect the outer covers on both gear and hand brake units. • Assemble so that there is no gap between the L and R covers. If there is a gap or rattling, the players could get fingers or hands caught, resulting in injury. • Once the product has been disassembled, use slack preventive agent (product No. : 090-0012-N). Coat screws with suitable amounts of this agent and then tighten them. If this agent is not used, the product might start rattling or come apart. • Use the slack preventive agent prescribed in these instructions. If any other agent is used, there could be chemical changes that inhibit the use of screws and part surfaces could be damaged. • Be careful not to damage or lose small parts or screws. • When a part has been replaced, be sure to always make adjustments and check conditions in Test Mode.
  • Page 70 10-1 CONTROLLER - EXPLODED DIAGRAM The exploded diagram below shows the Active Steering Wheel Assy. Each part is tagged with a part number. Please quote this number when ordering spare parts.
  • Page 71 10-2 SHIFT LEVER ● When working with the product, be sure to turn the power off. Working with the power on may cause an electric shock or short circuit. ● Be careful not to damage the wires. Damaged wires may cause an electric shock, short circuit or present a risk of fire. If the shift lever switch input does not function correctly on the INPUT TEST screen, the switch may need to be re- placed. To carry out this maintenance, you must first remove the shift lever unit. For this task, you will need a tamper proof wrench (for M5 screws), /and a Phillips-head screwdriver (for M4 screws).
  • Page 72 10-2-2 SHIFT SWITCH REPLACEMENT Follow the instructions below to change the microswitch. Unscrew and remove the M3x16 Self Tapping Screws which secure the microswitch to the Gear Shift base. Remove the microswitch Remove the wiring harness from the old microswitch and re-attacj it to the replacement switch in the same manner Using the M3x16 Self Tapping Screws, refit the replacement microswitch to the Gear Shift base.
  • Page 73 10-3 BRAKE AND ACCELERATOR UNIT When working with the product, be sure to turn the power off. Working with the power on may cause an electric shock or short circuit. However, the unit must be switched on when using test mode. Do not touch any part of the unit except those areas indicated. Be careful not to damage the wires. Damaged wires may cause an electric shock, short circuit or present a risk of fire. This work should be performed by site maintenance personnel or other skilled professionals. Work performed by non-technical personnel can cause a severe accident such as an electric shock. To prevent accidents while working or while operating the product after it has been installed, be sure not to conduct any procedures other than those given in this manual. There are cases in which procedures not covered in this manual require special tools and skills.
  • Page 74 When the accelerator pedal is not being pressed, the accelerator volume should have a value of 30H or less. When the pedal is being pressed, the value should be C0H or greater. When the brake pedal is not being pressed, the value should be 35H or less. When the pedal is being pressed, it should be D0H or more.
  • Page 75 10-3-1 ADJUSTING/REPLACING THE VOLUME POT Replacing the Volume Switch off the unit. Remove the two screws and lift off the potentio cover . TRUSS SCREW (2), chrome M4x8 POTENTIO COVER POTENTIOBASE 10-3-1 FIG. 0 1 Detach the connector from the volume to be replaced. Remove the single screw that secures the potentiobase. (see 10-31 FIG. 02). Without detaching the volume, remove the potentiobase. (see 10-31 FIG. 03). Remove the base and gear from the volume, and replace it. After replacement, configure the volume as described above in “Adjusting Procedure” When you have finished, check that the values change smoothly in response to pedal input.
  • Page 76 10-3-2 ADJUSTING/REPLACING THE VOLUME POT Use only the specified grease. Using any other kind of grease can result in damage to parts. Once every three months, you should apply grease to the gear contacts and spring parts. Use Grease Mate-brand spray grease (Part No.: 090-0066). POTENTIOBASE 10-3-2 FIG. 01...
  • Page 77 GRAPHICS DISPLAY (42” LCD) 11-1 SAFETY PRECAUTIONS WHEN HANDLING THE MONITOR Responding to breakdown or abnormality ● If smoke or a strange odor appears, immediately unplug the power cable from the power source. Continuing to use the product may cause a fire or an electric shock. Ensure that smoke is no longer emitted, and contact the point of purchase. ● If nothing displays on the screen, immediately unplug the power cable from the power source. Continuing to use the product may cause a fire or an electric shock. Contact the point of purchase and request an inspection. ● If water or a foreign object enters the monitor’s interior, immediately unplug the power cable from the power source. Continuing to use the product may cause a fire or an electric shock. Contact the point of purchase and request an inspection. ● If the monitor is dropped or the cabinet is damaged, immediately unplug the power cable from the power source. Continuing to use the product may cause a fire or an electric shock. Contact the point of purchase and request an inspection. During operation ● Do not repair, reconstruct, or disassemble the monitor. The monitors interior contains high voltage parts. A fire or an electric shock could result.
  • Page 78 11-2 CLEANING THE SCREEN SURFACE ● Use a soft, dry cloth (flannel-type) to wipe away dirt. Do not use materials such a s coarse mesh gauze. ● Alcohol (ethanol) is the recommended solvent for removing dirt. When using a c leaning agent, follow the precautions below. - Dilute neutral cleaning agents for home use with water. Soak a soft cloth in the s olution, and wring it thoroughly before wiping the screen. - Do not use abrasive cleaning agents or powders, or cleaning agents c ontaining bleach. - Do not use alkaline cleaning agents such as glass cleaners, or solvents such as t hinners. ● Do not scrub or scratch the screen surface with abrasive materials such as b rushes or scrub brushes. CLEAN THE SCREEN DAILY.
  • Page 79 11-3 ADJUSTMENT METHOD All adjustment values are set accurately at the time of shipping from the factory. Do not readjust these values needlessly or apply adjustments not specified in this manual. The display may not appear properly if the values are incorrect.
  • Page 80 11-3 ADJUSTMENT METHOD Button Names and Functions 11-3 Fig. 03 MENU: Turn the Picture Menu display ON and OFF. SELECT: Gains entry to the Item selected in the menu. (Highlights in Yellow when selected) Exits the Item adustment. Any changes made during this operation are actioned.
  • Page 81 11-3 ADJUSTMENT METHOD On-Screen Display (OSD) Press the MENU Button while the OSD is not displayed to bring up the Picture Menu. On the Picture Menu, it is possible to perform various screen adjustments. 11-3 Fig. 04 Use the UP and DOWN Buttons to move the ‘Black Bar’to the item you want to adjust. After selecting the desired item, pressing the SELECT Button will extend the MENU Screen and allow adjustments to be changed.
  • Page 82 11-3 ADJUSTMENT METHOD On-Screen Display (OSD) <continued> 11-3 Fig. 06 Available Settings (Selects Operation Mode)) Selection availble - 6500K - 9300K - USER BRIGHTNESS (Adjust Brightness) Adjust screen Brightness. - Values: 0 - 100 (0” being the darkest setting, and “100” being the brightest) CONTRAST (Adjust Contrast) Adjust Contrast level.
  • Page 83: Coin Selector

    COIN HANDLING Handling the Coin Jam If the coin is not rejected when the REJECT button is pressed, open the coin chute door and open the selector gate. After removing the jammed coin, put a normal coin in and check to see that the selector correctly functions.
  • Page 84 CLEANING THE COIN SELECTOR (MECHANICAL). Remove and clean smears by using a soft cloth dipped in water or diluted chemical detergent and then squeezed dry. Remove the CRADLE.. When removing the retaining ring (E ring) be very careful so as not to bend the rotary shaft.
  • Page 85 CLEANING THE COIN SELECTOR (SR3) <continued> Remove and clean smears by using a damp soft cloth dipped in water. DO NOT use any diluted chemical detergent or cleansing agent as this will impair the workings of the component. GATE Open the reject gate to gain access to the rundown path.
  • Page 86 12-2 FAULT FINDING Fault Finding The following information is presented for customers’ guidance in rectifying a fault but does not cover all possible causes. All acceptors with electronic faults should be returned to an approved service centre for repair. SYMPTOM INVESTIGATE POSSIBLE CAUSE Poor Contact...
  • Page 87 12-3 ADJUSTING THE PRICE OF PLAY (EXCEL) This product comes equipped with a Money Controls SR3 Coin Acceptor. To adjust the price of play ALL credit setting are adjusted via the EXCEL CREDIT BOARD. IMPORTANT! The CREDIT SETTINGS within the SYSTEM TEST MODE must be set to 1 coin 1 credit to allow the CREDIT BOARD to function correctly.
  • Page 88 12-4 ADJUSTING THE PRICE OF PLAY (VTS) This product comes equipped with a Money Controls SR3 Coin Acceptor. To adjust the price of play ALL credit setting are adjusted via the EXCEL CREDIT BOARD. IMPORTANT! The CREDIT SETTINGS within the SYSTEM TEST MODE must be set to 1 coin 1 credit to allow the CREDIT BOARD to function correctly.
  • Page 89 REGIONAL AND ACCEPTOR SETTINGS (SW3)
  • Page 90 STERLING PRICE OF PLAY SETTINGS (SW1)
  • Page 91 EURO PRICE OF PLAY SETTINGS (SW1)
  • Page 92 12-5 SR3 OPTIONS - STERLING / EURO SELECT SELECTING STERLING / EURO OPTION The SR3 coin acceptor (supplied) is programmed to accept UK Sterling and the Euro. Factory setting is for the UK Sterling. If the configuration needs to change to the Euro, then please follow the instructions below for changing over to the Euro and visa versa.
  • Page 93 12-6 SR3 OPTIONS - TEACH AND RUN PROGRAMMING TEACH AND RUN PROGRAMMING (SR3) If the machine is positioned in location where only tokens are used, then the SR3 Coin Acceptor can be programmed to accept and credit special coins/tokens. Please follow the instructions below to enable and program the TEACH & RUN facility. Table 1: Teach &...
  • Page 94 LAMPS AND LIGHTING • When working with the product, be sure to turn the power off. Working with the power on may cause an electric shock or short circuit. • You may get burned by hot lamps. Pay full attention to the lamps when performing the work.
  • Page 95 13-2 LED LIGHTING - BILLBOARD THIS WORK ON TOP OF THE CABINET, SHOULD NOT BE UNDERTAKEN WITHOUT THE USE OF A SUITABLE STEP OR FOOTSTOOL. MAKE SURE THAT THE MAIN SUPPLY VOLTAGE TO THE MACHINE IS SWITCHED OFF BEFORE ATTEMPTING TO CARRY OUT THIS WORK The Billboard lighting is located inside the back section of the Billboard Base, before attempting to change the LED, TURN THE POWER OFF.
  • Page 96 The LED STRIP is self adhesive. Before removal, unclip the connector at the R/H edge. Carefully peel off the LED STRIP from the back of the BILLBOARD. LED STRIP Remove Connector Replace the LED strip with a new one of the same type and re-assemble the Billboard in the reverse order.
  • Page 97: Race Leader Lamp

    13-3 RACE LEADER LED THIS WORK ON TOP OF THE CABINET, SHOULD NOT BE UNDERTAKEN WITHOUT THE USE OF A SUITABLE STEP OR FOOTSTOOL. MAKE SURE THAT THE MAIN SUPPLY VOLTAGE TO THE MACHINE IS SWITCHED OFF BEFORE ATTEMPTING TO CARRY OUT THIS WORK The Race Leader Lamp is a strip of bright white LED’s mounted on a self adhesive strip.
  • Page 98 Adhere the LED strip back into location. TEST the LED strip in OUTPUT test before refitting the BILLBOARD Plate. Refit the BILLBOARD plate following the instructions of the previous section in reverse order.
  • Page 99: Recovery Lamp

    13-4 RECOVERY LAMP MAKE SURE THAT THE MAIN SUPPLY VOLTAGE TO THE MACHINE IS SWITCHED OFF BEFORE ATTEMPTING TO CARRY OUT THIS WORK THE RECOVERY LAMP IS A 12V (White) LED TYPE. IT IS IMPORTANT THAT YOU REPLACE THIS LAMP WITH A LAMP OF THE SAME SPECIFICATION. REPLACING THE LAMP WITH A FILAMENT BULB OR A LED OF A DIFFERENT SPECIFICATION MAY RESULT IN PCB FAILURE OR EVEN A FIRE HAZARD.
  • Page 100 Remove the Rear Access Panel and locate the Recovery Button. Once located, pull out the switch housing to reveal the lamp to be replaced. 2x PH #1 Machine Screws Recovery Switch and Lamp housing Once the Switch and Lamp Housing has been removed - pull out the LED (Do not twist) and replace with a 12V LED (White) of the same type.
  • Page 101 13.5 START AND VIEW LAMPS Start Button Lamp, View Change Button Lamp Turn off the power Remove the 4 tamper proof screws. TAMPERPROOF SCREW (4), chrome M4x16 Please note that the images shown may differ from actual product but the process is the same. Remove the Switch Plate.
  • Page 102 There is a metal fitting at the base of the buttons on the Button Plate. Rotate this metal fitting to unlock it, then remove the printed circuit board from the Button Plate. BUTTON PLATE Unlock. PRINTED CIRCUIT BOARD Press and turn the lamp counter-clockwise to remove it. START LAMP 12V 2W (Pt No LT1060) VIEW LAMP 12V 2W (Pt No LT1060) CREDIT LAMP 12V 1.2W (Pt No LT1061)
  • Page 103: Periodic Inspection

    PERIODIC INSPECTION The items listed below require periodic check and maintenance to retain the performance of this machine and to ensure safe business operation. When handling the controller, the player will be in direct contact with it. In order to always allow the player to enjoy the game, be sure to clean it regularly.
  • Page 104 Move the Seat to the rear most position and apply spray greasing to the portion shown at the right once every 3 months using NOK KLUBER L60 or GREASE MATE SEGA PART No. 090-0066. After greasing, move the Seat a few times forward and backward so as to allow the grease to be applied all over uniformly.
  • Page 105: Troubleshooting

    TROUBLESHOOTING 15-1 TROUBLESHOOTING (WHEN NO ERROR MESSAGE IS SHOWN) • In order to prevent electric shock and short circuit, be sure to turn power off before performing work. • Be careful so as not to damage wirings. Damaged wiring can cause electric shock or short circuit.
  • Page 106 Sound is not emitted. Sound volume adjustment is not Adjust the Switch Unit’s sound correct adjustment volume. Faulty connections for various Check the connections for the game connectors board, amp, speakers and Volume connectors Malfunctioning BD, amp and speaker Perform Sound Test. Sounds are emitted and Faulty connections for the visual Check the connections for the monitor...
  • Page 107 Steering (Servomotor) A g e i n g o f t h e f o r c e f e e d b a c k Reset in the Test Mode. i s w e a k i n i t s f o r c e mechanism feedback Does not accept input in...
  • Page 108 Replacing Fuses • In case fuse replacements other than those stated in this manual are necessary, contact where you purchased the product from for inquiries regarding this matter. • In order to prevent an electric shock, be sure to turn power off and unplug from the socket outlet before performing work by touching the internal parts of the product. • Be careful so as not to damage wirings. Damaged wiring can cause electric shock and short circuit accidents.
  • Page 109: Game Board

    GAME BOARD ● When working with the product, be sure to turn the power off. Working with the power on may cause an electric shock or short circuit. ● Be careful not to damage the wires. Damaged wires may cause an electric shock, short circuit or present a risk of fire. ● Do not use this product with connectors other than those that were connected and used with the game board at the time of shipping. Do not carelessly connect wires to connectors that were not used at the time of shipping, as this may cause overheating, smoke or fire damage. In this product, setting changes are made during the test mode. The game board need not be operated. Use the game board, etc. as is with the same setting made at the time of shipment so as not to cause electric shock and malfunctioning. Static electricity from your body may damage some electronics devices on the IC board. Before handling the IC board, touch a grounded metallic surface so that the static electricity can be discharged.
  • Page 110 16-1 GAME BOARD - LOCATION ● When returning the game board after making repairs or replacements, make sure that there are no errors in the connection of connectors. Erroneous connections can lead to electrical shock, short circuits or fires. ● When connecting a connector, check the direction carefully. Connectors must be connected in only one direction. If indiscriminate loads are applied in making connections, the connector or its terminal fixtures could be damaged, resulting in electrical shock, short circuits or fires. Before commencing any work be sure to remove the power from the machine and disconnect the power cord. Failure to do so may result in an electric shock.
  • Page 111 Tilt the seat to one side and carefully hold in position whilst another person disconnects the harnesses under- neath. Once the seat is disconnected place it on the floor (NOTE: Place a cushion upon the floor to prevent damage to the seat) GREAT CARE SHOULD BE TAKEN WHEN OPENING AND CLOSING THIS UNIT.
  • Page 112 Remove the 4x M4 Security Torx T20 fixings from the FOOT PLATE (2 each side) 4x M4x16 Security Torx T20 (2 each side) When screws have been removed, TILT the footplate in an upwards direction until the LIP on the backside of the footplate is clear of the front section of floor and REMOVE the plate.
  • Page 113 GAME BOARD can be accessed through the the AC BKT rescess. AC BRACKET 4x M4x12 MSCR PH BLK Do not open the Game Board without the express permission of SEGA. If for any reason entry has been gained into the Game Board without the permission of SEGA, then all warranty rights become void.
  • Page 114: Communication

    COMMUNICATION PLAY For this game, up to 6 machines can be networked together allowing up to 6 players to play simultaneously. In this instance, connecting the communication cable and adjustment to the settings for communication play will be required. 17-1 INSTALLATION PRECAUTIONS • Before starting to work, ensure that the Power SW is OFF. Failure to observe this can cause electric shock or short circuit.
  • Page 115 Distance between Machines The maximum distance between the game machines depends on the length of the cables connecting them, but make sure the units are separated from each other by at least 49 cm (19.2 in) so that players can pass between them. 17-1 Fig 01...
  • Page 116 Cable as this will cause a network failure or possible damage to networking components. When linking 4 or more seats a Hub Kit must be used. Please contact SEGA or your local distributors office for further technical or sales information...
  • Page 117 17-3 NETWORK PLAY SETTINGS Each of the linked machines must be set up for network play. If the machines are not set up correctly, network play will not be possible. For this game, up to 4 machines can be connected to allow up to 4 players to play simultaneously. Turn on the power on each machine to be used in network play.
  • Page 118 17-4 NETWORK PLAY PRECAUTIONS • In network play, difficulty level and other settings are made from CABINET ID Number 1. Changing the settings at CABINET ID Number 1 also changes the settings for other units. • Only use the X-Over network cable (which is RED in colour) supplied to network 2 machines. When connecting 3 or more cabinets a Network Hub MUST be used along with standard Lan Network Cables). • When networking machines it is important that all trailing network cables are placed safely away from players and observers alike. Untidy cables may cause a trip or electrical hazard.
  • Page 119: Design Related Parts

    DESIGN-RELATED PARTS For the warning display stickers, refer to Section 1.
  • Page 120: Parts List

    PARTS LIST...
  • Page 121 1 ASSY TOP GRID 42 (RD-0008UK) (D-1/2)
  • Page 122 1 ASSY TOP GRID 42 (RD-0008UK) (D-2/2) ITEM NO PART NUMBER DESCRIPTION PD-0300XUK ASSY COIN CHUTE TOWER RD-1000ZUK ASSY COCKPIT RD-0004UK PLATE CCT BLANK 421-7988-91UK STICKER SERIAL NUMBER UK PD-1355UK BRKT SPKR PNL LWR RD-0507XUK CENTRE PNL SPKR LEADER PD-0053UK...
  • Page 123 2 ASSY COIN CHUTE TOWER (PD-0300XUK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION RD-0301XUK COIN CHUTE TOWER RD-0352UK COIN PATH PLATE RD-0353UK CCT FLOOR STICKER COIN METER PP1087 BOX CASH FOR MINI DOOR TFF-0304UK LOCKING HASP TFF-0305UK BRKT PADLOCK **101 220-5374-01 DOOR DFMD W/FR&LOCK C120 UNIV **102 220-5575UK...
  • Page 124 3 ASSY COCKPIT (RD-1000ZUK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION PD-1200XUK ASSY MONITOR CABI RD-1500ZUK ASSY MAIN BASE RD-1001UK MON CABI PLATE UPPER RD-1002UK MON CABI PLATE LOWER RD-1004UK STRUT CABINET SUPPORT RD-1005UK BRKT OUTER CABI SUPP **12 PD-1502UK BASE LID F **14 RD-1011UK PLATE CONN BASE BOX...
  • Page 125 4 ASSY COCKPIT (RD-1000UK) (D-1/2)
  • Page 126 4 ASSY COCKPIT (RD-1000UK) (D-2/2) ITEM NO PART NUMBER DESCRIPTION RD-1200UK ASSY MONITOR CABI RD-1500UK ASSY MAIN BASE RD-1001UK MON CABI PLATE UPPER RD-1002UK MON CABI PLATE LOWER RD-1004UK STRUT CABINET SUPPORT RD-1005UK BRKT OUTER CABI SUPP RD-1007UK BRKT TOP CABI SUPP **10 RD-1009UK BRKT STRUT BASE L...
  • Page 127 5 ASSY MONITOR CABI (RD-1200UK) (D-1/2) Inside...
  • Page 128 5 ASSY MONITOR CABI (RD-1200UK) (D-2/2) ITEM NO PART NUMBER DESCRIPTION ***1 PD-1250XUK ASSY SUB MONITOR CABI ***3 PD-1290UK ASSY 42" LCD MONITOR ***4 130-5284 SPEAKER 8OHM F01612HO NJS ***5 PD-1300XUK ASSY MONITOR MASK ***7 RD-2000ZUK ASSY CONTROL PANEL ***10 RD-1203UK SIDE PANEL HOLDER ***12...
  • Page 129 6 ASSY SUB MONITOR CABI (PD-1250XUK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION ****1 PD-1251UK MONITOR CABINET *****2 RD-1021UK WOODEN LOWER DOOR *****3 RD-1003UK UPPER DOOR ****4 PD-1257UK BRKT 42 MONITOR UPPER SUPPORT ****5 PD-1255UK MONITOR SUPPORT ****6 RD-1256UK MONITOR SUPPORT PLATE ****201 030-000630-SB M6X30 BLT W/S BLK...
  • Page 130 7 ASSY LCD MONITOR (PD-1290UK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION ****1 PD-1281UK LCD BRKT ****2 GST-1110UK PANEL PRISMA BD MOUNT ****101 200-6042-01-AUO DISPLAY 42" LCD T420HW09-V2 ****102 400-242-024-01 PSU 42" LCD PVP-2420 ****103 280-L00640-WX STANDOFF 6MM WOOD XL ****104 280-A00748-PM ROUTER TWIST D7 SO4.8 PANEL M ****107...
  • Page 131 8 ASSY MONITOR MASK (PD-1300XUK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION ****1 PD-1301UK MASK MONITOR ****2 PD-1304UK BRKT MASK UPPER ****3 PD-1305UK BRKT MASK LOWER ****4 PD-1308XUK GLASS 42 LCD PROTECTIVE ****101 OS1230 FOAM STRIP 2MM X 10MM ****201 000-P00410-W M4X10 MSCR PAN W/FS PAS...
  • Page 132 9 ASSY MAIN BASE (PD-1500ZUK) (D-1/2) ITEM NO PART NUMBER DESCRIPTION ***1 PD-1520UK ASSY BASE BOX ***2 PD-1540UK AC UNIT ***3 RD-1600ZUK ASSY ADJUSTABLE SEAT ***4 610-0874-01 ASSY ACCEL & BRAKE ***5 RD-4500ZUK ASSY MAIN BD ***6 ***7 PD-1535UK ASSY BASE LID R ***8 RAL-2007X RUBBER HOLDER R TWIN...
  • Page 133 9 ASSY MAIN BASE (PD-1500ZUK) (D-2/2) ***201 000-P00408-WB M4X8 MSCR PAN W/FS BLK ***202 032-000425 M4X25 W/BLT PAS ***203 068-441616 M4 WSHR 16OD FLT PAS ***204 030-000620-SB M6X20 BLT W/S BLK ***205 060-F00600-SB M6 WSHR FORM A FLT BLK ***206 030-000825-SB M8X25 BLT W/S BLK ***207...
  • Page 134 10 ASSY BASE BOX (PD-1520UK) (D-1/1) ITEM NO PAT NUMBER DESCRIPTION ****1 PD-1531UK MAIN BASE BLANK ****102 MA1007 CASTOR SWIVEL 63mm NYLON ****103 601-5699UK-01 LEG ADJ M16X100 1L/NUT ****104 253-5460-01 AIR VENT BLACK ****204 030-000816 M8X16 BLT PAS ****205 060-S00800 M8 WSHR SPR PAS ****206 000-T00416-0B...
  • Page 135 11 ASSY AC UNIT (PD-1540UK) (D-1/1) 104 201 ITEM NO PAT NUMBER DESCRIPTION ****1 PD-1541UK AC BRKT ****2 TFF-0402UK CONN COVER ****3 LB1096 STICKER PROTECTIVE EARTH ****101 EP1302 EUROSOCKET FUSED 10A 250VAC ****102 514-5078-5000 FUSE 5X20 CERAMIC SB 5000mA ****103 SW1109 SWITCH ROCKER 250V AC ****104...
  • Page 136 12 ASSY ADJUSTABLE SEAT (RD-1600ZUK) (D-1/1) ITEM NO PAT NUMBER DESCRIPTION ****1 RD-1650UK ASSY SEAT ****2 PD-1601UK SEAT BASE ****3 RD-1602UK SEAT TRAY ****6 RD-1605UK PROTECT RUBBER ****12 RD-1611UK TRAY COVER FRONT ****13 RD-1612UK TRAY COVER REAR ****15 PD-1614UK PLATE SLIDER ****16 PD-1615UK BRKT SEAT BASE FIX...
  • Page 137 13 ASSY SEAT (RD-1650UK) (D-1/1) 5 102 201 ITEM NO PART NUMBER DESCRIPTION *****1 RD-1670UK ASSY WOOFER *****2 RD-1680UK ASSY WOOFER LED *****3 SRC-1651-01-A SEAT *****4 RD-1652UK WOOFER BRKT B *****5 RD-1654UK WOOFER DESIGN PLATE *****6 RD-1651-BUK STICKER SEAT UPPER *****7 RD-1651-CUK STICKER SEAT LOWER...
  • Page 138 14 ASSY WOOFER (RD-1670UK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION ******1 RD-1671UK WOOFER BRKT A ******3 280-L00808-OS STANDOFF 7.94OD 4.93ID 7.94L ******101 130-5280 WOOFER 4OHM 80W SILVER RNE ******201 060-F00400 M4 WSHR FORM A FLT PAS ******202 050-U00400 M4 NUT NYLOK PAS 15 ASSY WOOFER LED (RD-1680UK) (D-1/1) ITEM NO...
  • Page 139 16 ASSY CONTROL PANEL (RD-2000ZUK) (D-1/2)
  • Page 140 16 ASSY CONTROL PANEL (RD-2000ZUK) (D-2/2) ITEM NO PART NUMBER DESCRIPTION ****1 RD-2200UK ASSY SW PLATE CREDIT ****2 RD-2500UK MECHA 50-0102-07PT W/SEGA SHAF ****3 SPG-2001X STEERING WHEEL ****4 SPG-2002 STEERING EMBLEM ****9 RD-2007UK PANEL HANDLE MECHA ****10 RD-2001UK CTRL PANEL COVER...
  • Page 141 17 ASSY CONTROL PAN COVER (RD-2001UK) (D-1/1) ITEM NO PAT NUMBER DESCRIPTION ****1 SPG-1201X-D PANEL COVER BLANK ****2 RD-2001-CUK DESIGN PLATE L ****3 RD-2001-DUK DESIGN PLATE M ****4 RD-2001-EUK DESIGN PLATE R ****5 RD-2001-BUK METER PANEL...
  • Page 142 18 ASSY SW PLATE CREDIT (RD-2200UK) (D-1/1) ITEM NO PAT NUMBER DESCRIPTION *****1 RD-2201UK STICKER START/VIEW/CREDIT *****2 RD-2202UK BUTTON PLATE *****3 610-2100-RD-T ASSY BUTTON PCB ******101 171-6478B PC BD LIGHTING SWX5 ******102 212-5205-12 CONN JST M 12P RTA ******103 509-5560-Y-91 PB SW W/L 6V 1L Y ROHS ******104 509-5561-S...
  • Page 143 19 ASSY 12VDC FAN (GST-1340UK) (D-1/1) ITEM NO PART NUMBER DESCRIPTION ****1 105-5340-01 FAN BRKT LONG ****101 260-0012-01UK FAN DC 12V RoHs ****102 FN1012 FAN GUARD METAL 120MM (FG-12) ****201 000-P00312-W M3X12 MSCR PAN W/FS PAS...
  • Page 144 WIRE COLOR CODE TABLE The DC power wire color for this product is different from previous SEGA titles. Working from the previous wire colors will create a high risk of fire. The color codes for the wires used in the diagrams in the following chapter are as follows.
  • Page 146 (D-1/3)...
  • Page 147 (D-2/3)...
  • Page 148 (D-3/3)...

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