Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for WACKER Group PT 6LT
Summary of Contents for WACKER Group PT 6LT
- Page 1 0154629en 0107 Pump PT 6 /... OPERATOR’S MANUAL...
-
Page 3: Table Of Contents
PT 6 /... Table of Contents Foreword Safety Information State Regulations Concerning Trailers ..........4 Operating Safety .................. 5 Operator Safety While Using Internal Combustion Engines ....6 Service Safety ..................6 Towing Safety ..................7 Reporting Trailer Safety Defects ............8 Label Locations .................. - Page 4 Table of Contents PT 6 /... Maintenance Engine Fuel Delivery System Maintenance .........28 Storage ....................28 Periodic Maintenance Schedule ............29 Air Cleaner ..................30 Fuel Filter ....................31 Priming the Fuel System ..............31 Engine Lubrication ................32 Engine Oil ....................33 Valve Clearances ................33 5.10 Fan Belt ....................34 5.11 Pump Housing Mounting Bolts ............35...
-
Page 5: Foreword
CALIFORNIA Proposition 65 Warning: Diesel engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California WARNING to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model. -
Page 6: Safety Information
Safety Information PT 6 /... Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 7: Operating Safety
PT 6 /... Safety Information Operating Safety Familiarity and proper training are required for the safe operation of equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both WARNING this manual and the engine manual and familiarize yourself with the location and proper use of all controls. -
Page 8: Operator Safety While Using Internal Combustion Engines
Safety Information PT 6 /... 2.2.12 ALWAYS make sure the hose connections on the pump are tight. A loose connection could cause water to spray or result in a hose falling off the pump while it is in operation. 2.2.13 ALWAYS make sure the water stream from the pump discharge is not directed in such a way so as to cause erosion to the surrounding ground or damage or weakening of nearby structures! Operator Safety While Using Internal Combustion Engines... -
Page 9: Towing Safety
PT 6 /... Safety Information 2.4.6 ALWAYS keep the machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards. 2.4.7 ALWAYS replace the safety devices and guards after repairs and maintenance. -
Page 10: Reporting Trailer Safety Defects
Safety Information PT 6 /... Reporting Trailer Safety Defects If you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Wacker Corporation. -
Page 11: Label Locations
PT 6 /... Safety Information Label Locations wc_gr001145 wc_si000098gb.fm... -
Page 12: Safety Labels
Safety Information PT 6 /... Safety Labels Ref. Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling. CAUTION! Use only clean, filtered diesel fuel. - Page 13 PT 6 /... Safety Information Ref. Label Meaning TOWING INSTRUCTIONS ABSCHLEPPINSTRUKTIONEN INSTRUCCIONES DE REMOLQUE INSTRUCTIONS DE REMORQUAGE 1. LEA EL MANUAL DEL OPERARIO. 1. LIRE LA NOTICE D'EMPLOI. 1. READ OPERATOR'S MANUAL. 1. BETRIEBSVORSCHRIFT LESEN. 2. UTILISER UN GROCHET D'ATTELAGE CONFORME AU 2.
- Page 14 Safety Information PT 6 /... Ref. Label Meaning CAUTION! Engine overheat - Check fan belt. This machine may be covered by one or more patents. wc_si000098gb.fm...
-
Page 15: Technical Data
PT 6 /... Technical Data Technical Data Engine Item No. PT 6LT PT 6LS 0007175 0007174 Engine Engine type Three cylinder, 4-cycle air cooled, diesel engine Engine make Lombardini Engine model 11LD625-3 Rated power kW (Hp) 22 (30) Alternator Engine speed - full load 2500 ±... -
Page 16: Pump
Technical Data PT 6 /... Pump Item No. PT 6LT PT 6LS 0007175 0007174 Pump Weight kg (lbs.) 1090 (2400) 850 (1870) Max. suction lift m (ft.) 7.5 (25) Max. total head m (ft.) 30.5 (100) Max. discharge m³/h (gpm) 295 (1300) Suction / discharge dia. -
Page 17: Dimensions
PT 6 /... Technical Data Dimensions wc_gr001154 wc_td000099gb.fm... -
Page 18: Operation
Operation PT 6 /... Operation Operation and Service Locations See Graphic: wc_gr003183 Ref. Description Ref. Description Engine oil dipstick Engine oil filter Fuel filter Battery box Manual fuel pump lever Trailer hitch Engine oil drain plug Jack stand Engine throttle solenoid Rear stabilizers Control panel Drain cover... - Page 19 PT 6 /... Operation wc_gr003183 wc_tx000261gb.fm...
-
Page 20: Application
Operation PT 6 /... Application The PT6 is a self-priming, high performance trash pump designed to handle water and solids up to 50.8 mm (2.0 in). It is built for the demands of construction, mining, municipality, farm and marine applications. Recommended Fuel The engine requires No. - Page 21 PT 6 /... Operation 4.5.5 If necessary, rotate the discharge elbow to direct water flow in the desired direction. 4.5.6 Attach the suction hose to the suction port (d). Attach the discharge hoses to the discharge port (e). Check and tighten the clamps and coupling to make sure the hoses are securely fastened.
-
Page 22: To Start
Operation PT 6 /... To Start See Graphic: wc_gr001166 4.6.1 Loosen the throttle lever knob (c) and set the engine throttle (d) to high speed. Tighten the throttle lever knob. 4.6.2 Open the cover on the battery box (a) and turn and hold the ignition key (b) to the ON position until the glow plug light on the control panel goes out. -
Page 23: Automatic Shutdown System
PT 6 /... Operation wc_gr001166 Automatic Shutdown System The engine is equipped with an automatic shutdown system to protect it from damage should a low oil pressure or a high cylinder temperature condition occur. During a low-oil-pressure condition, the low-oil-pressure switch opens cutting power to the throttle solenoid. -
Page 24: Hoses
Operation PT 6 /... 4.10 Hoses Suction hoses must be rigid enough not to collapse. Make sure the suction hose is in good condition. A hole or tear in the suction hose above the water line will prevent the pump from priming. NOTICE: Always use a strainer on the end of the suction hose to prevent pulling in large debris which could clog the pump or jam the impeller. -
Page 25: Strainer
PT 6 /... Operation 4.13 Strainer NOTICE: DO NOT use a strainer with holes larger than the maximum solid-size rating of the pump—50 mm (2 in.). DO NOT place the strainer directly into mud or sand. Always keep the strainer suspended in the liquid being pumped. -
Page 26: Covers
Operation PT 6 /... 4.15 Covers See Graphic: wc_gr003210 DO NOT open the covers or reach into the pump while the engine is running! The spinning impeller could cause a severe injury. DO NOT run the pump with any of the covers open or missing. WARNING Drain/Priming Cover: Clean-out covers are located on the top (a) and bottom (b) of the... - Page 27 PT 6 /... Operation wc_gr003210 wc_tx000261gb.fm...
-
Page 28: Hitching And Towing The Trailer
Operation PT 6 /... 4.16 Hitching and Towing the Trailer See Graphic: wc_gr003185 Before hitching and towing the trailer, check the following: • Check that the vehicle, towing hitch, and coupler have a rating equal to or greater than the trailer's Gross Vehicle Weight Rating (GVWR). - Page 29 PT 6 /... Operation When towing, maintain extra space between the vehicles and avoid soft shoulders, curbs, and sudden lane changes. If you have not pulled the trailer before, practice turning, stopping, and backing up in an area CAUTION away from traffic. DO NOT exceed 55 mph when towing the trailer.
-
Page 30: Maintenance
Maintenance PT 6 /... Maintenance Engine Fuel Delivery System Maintenance Maintenance to the engine fuel delivery system should be performed by an experienced mechanic familiar with diesel engines. For detailed maintenance procedures on the engine fuel system, refer to the engine manual supplied with the machine at the time of shipment. -
Page 31: Periodic Maintenance Schedule
PT 6 /... Maintenance Periodic Maintenance Schedule The chart below lists basic engine maintenance. Refer to the engine manufacturer’s Operation Manual for additional information on engine maintenance. Lombardini 11LD625-3 Engine Daily Every Every Every before starting hrs. hrs. hrs. Check engine oil. Fill to correct level. Clean air cleaner. -
Page 32: Air Cleaner
Maintenance PT 6 /... Air Cleaner See Graphic: wc_gr003175 Inspect the air cleaner and change the oil in the oil bath daily before starting the engine. In dusty conditions, check the condition of the oil in the air cleaner several times during the day. Change the oil if it appears thick or gritty. -
Page 33: Fuel Filter
PT 6 /... Maintenance Fuel Filter See Graphic: wc_gr001188 Change the engine fuel filter every 250 hours of operation. 5.5.1 Remove the filter (a) from the engine block. 5.5.2 Install a new filter. If necessary, prime the fuel lines as described in the next section. -
Page 34: Engine Lubrication
Maintenance PT 6 /... Engine Lubrication See Graphic: wc_gr000057 & wc_gr001187 Check the engine oil level daily. Add oil as required. To check oil: Place the machine on a level surface, remove the dipstick and check that the oil level is at the top mark. Add oil through the oil filler cap (a) on top of engine, checking occasionally with dipstick;... -
Page 35: Engine Oil
PT 6 /... Maintenance Engine Oil See Graphic: wc_gr001187 Change the oil and oil filter (b) every 250 hours. On new machines, change the oil after the first 50 hours of operation. Drain the oil while the engine is still warm. 5.8.1 Remove the oil drain plug (c) to the drain oil. -
Page 36: Fan Belt
Maintenance PT 6 /... 5.10 Fan Belt See Graphic: wc_gr001190 Check the tension on the fan belt every 125 hours. Replace the fan belt every 500 hours. 5.10.1 Remove the belt guard (a) and check the fan belt (b) for cracks or splitting. -
Page 37: Pump Housing Mounting Bolts
PT 6 /... Maintenance 5.11 Pump Housing Mounting Bolts See Graphic: wc_gr003178 Tighten the mounting bolts (a) on the pump housing after the first 50 hours of operation. Inspect the bolts periodically thereafter and tighten when required. Torque the bolts to 330 Nm (243 ft. lbs.). wc_gr003178 wc_tx000567gb.fm... -
Page 38: Mechanical Seal Lubrication
Maintenance PT 6 /... 5.12 Mechanical Seal Lubrication See Graphic: wc_gr003179 Check the oil in the seal housing daily before starting the pump. Check its level and check it for signs of water contamination. If water contamination is found, change the oil immediately. Otherwise, change the oil every 100 hours of pump operation. -
Page 39: Bearing Housing Lubrication
PT 6 /... Maintenance 5.13 Bearing Housing Lubrication See Graphic: wc_gr003179 Check oil level in housing daily before starting. Add oil as required. Change oil every 300 hours. To check oil level: 5.13.1 Remove plastic fill plug (b) from top of bearing housing. Oil level should be near center of drive shaft. -
Page 40: Impeller Clearance
Maintenance PT 6 /... 5.14 Impeller Clearance See Graphic: wc_gr003206 Sand, dirt, and debris will cause the impeller to wear. If the pump’s performance drops over time, check and adjust the clearance between the impeller and the insert. 5.14.1 Shut down the machine. DO NOT reach into or insert anything into the pump while the engine is running! WARNING... - Page 41 PT 6 /... Maintenance 0.15–0.75 mm (0.005–0.025 in.) wc_gr003206 wc_tx000567gb.fm...
-
Page 42: Cleaning The Engine Cooling Fins
Maintenance PT 6 /... 5.15 Cleaning the Engine Cooling Fins See Graphic: wc_gr000480 The engine is air-cooled and depends on the cylinder cooling fins to dissipate heat. In dusty conditions the cooling fins may become clogged or covered with dust, reducing engine cooling. Remove the engine cover and inspect the engine cooling fins every 100 hours. -
Page 43: Lifting The Machine
PT 6 /... Maintenance 5.17 Lifting the Machine See Graphic: wc_gr003180 Attach a sling or chain to the lifting eye (a) using a suitable hook or shackle. Each lifting device must have capacity of at least 1090 Kg (2400 lbs.). Only use steel ropes or chains for hoisting. -
Page 44: Tires
Maintenance PT 6 /... 5.18 Tires Keep the tires properly inflated and make sure they have the proper load rating. Under-inflated tires may cause a blowout which could WARNING result in fishtailing or loss of control of the towing vehicle. Always maintain full air pressure as indicated by the tire manufacturer on the tire's sidewalls. -
Page 45: Safety Chains
PT 6 /... Maintenance 5.21 Safety Chains See Graphic: wc_gr003181 Failure to properly attach the safety chains between your trailer and the tow vehicle can result in a runaway trailer; should the coupler and hitch separate while towing. WARNING Safety chains (c) on your trailer provide added protection that it will not become separated from the towing vehicle. -
Page 46: Lights
Maintenance PT 6 /... 5.22 Lights See Graphic: wc_gr003182 Check and make certain that all trailer lights are working before towing the trailer. WARNING State and federal regulations require that all types of trailers be equipped with tail, stop and turn lights (e) and side marker lights (f). A special wiring harness (g) for connecting the trailer lights to the lighting system of the tow vehicle is supplied with the trailer. -
Page 47: Wiring Diagram - Trailer
PT 6 /... Maintenance 5.23 Wiring Diagram — Trailer Wire Colors Black Yellow Orange Green Brown Purple Blue Violet Clear Shield Pink White Gray Light blue wc_tx000567gb.fm... -
Page 48: Wiring Diagram (0007174 > Rev 119; 0007175 > Rev 122)
Maintenance PT 6 /... 5.24 Wiring Diagram (0007174 > Rev 119; 0007175 > Rev 122) Y Y R + – – 15/54 wc_gr003163 wc_tx000567gb.fm... -
Page 49: Wiring Diagram Components
PT 6 /... Maintenance 5.25 Wiring Diagram Components (0007174 > Rev 119; 0007175 > Rev 122) Ref. Component Ref. Component Cylinder head temperature Oil temperature sensor switch Engine harness Engine Control Unit (ECU) Extension harness Battery Glow plug Starter solenoid Throttle solenoid Voltage regulator Hour meter... -
Page 50: Wiring Diagram (0007174 < Rev 120; 0007175 < Rev 123)
Maintenance PT 6 /... 5.26 Wiring Diagram (0007174 < Rev 120; 0007175 < Rev 123) Y Y R + – – 15/54 wc_gr003173 wc_tx000567gb.fm... -
Page 51: Wiring Diagram Components
PT 6 /... Maintenance 5.27 Wiring Diagram Components (0007174 < Rev 120; 0007175 < Rev 123) Ref. Component Ref. Component Coolant temperature sensor Voltage regulator Engine harness 15A Fuse Extension harness 20A Circuit breaker Control panel harness Engine alternator Throttle solenoid Battery Hour meter Starter solenoid... -
Page 52: Basic Troubleshooting
Maintenance PT 6 /... 5.28 Basic Troubleshooting Problem / Symptom Reason / Remedy Engine does not start. • Fuel tank empty. • Wrong type of fuel. • Old fuel. Drain tank, change fuel filter, and fill with fresh fuel. • Fuel system not primed. •... - Page 66 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...