Table of Contents
Advertisement
Quick Links
LEGACY
™
LINE
580J
SINGLE PACKAGE ROOFTOP WITH
GAS HEAT/ELECTRIC COOLING
SIZES 04, 05, 06 & 07
580J 07 units for installation in the United States contain use of a 2-Speed Indoor Fan Motor System. This
complies with the U.S. Department of Energy (DOE) efficiency standard of 2018.
580J 07 units for installation outside the United States may or may not contain use of the 2-Speed Indoor
Fan Motor System as they are not required to comply with the U.S. Department of Energy (DOE) efficiency
standard of 2018.
For specific details on operation of the 2-Speed Indoor Fan Motor System refer to the Variable Frequency
Drive (VFD) Factory-Installed Option 2-Speed Motor Control Installation, Setup, and Troubleshooting
manual.
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . 2-6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Job-Site Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 1 — Plan for Unit Location . . . . . . . . . . . . . . . . . . . . . 6
Roof Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 2 — Plan for Sequence of Unit Installation. . . . . . . . . . . . 7
Curb-mounted Installation . . . . . . . . . . . . . . . . . . . . . . . . 7
Pad-mounted Installation . . . . . . . . . . . . . . . . . . . . . . . . . 7
Frame-mounted Installation. . . . . . . . . . . . . . . . . . . . . . . 7
Step 3 — Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 4 — Provide Unit Support. . . . . . . . . . . . . . . . . . . . . . 7
Roof Curb Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Slab Mount (Horizontal Units Only) . . . . . . . . . . . . . . . . 7
Alternate Unit Support (In Lieu Of Curb or Slab
Mount) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 5 — Field Fabricate Ductwork . . . . . . . . . . . . . . . . . . 9
Step 6 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . . . . . . 9
Positioning on Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 7 — Convert to Horizontal and Connect
Ductwork (When Required) . . . . . . . . . . . . . . . . . . . . . 10
Step 8 — Install Outside Air Hood . . . . . . . . . . . . . . . . . . 10
Economizer And Two Position Damper Hood Package
Removal And Setup — Factory Option. . . . . . . . . . . . . 10
Economizer Hood And Two-position Hood . . . . . . . . . 10
Step 9 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 10 — Install Gas Piping . . . . . . . . . . . . . . . . . . . . . . 11
Factory-option Thru-base Connections (Gas
Connections). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Step 11 — Install External Condensate Trap and Line . . . 14
Installation Instructions
Page
Step 12 — Make Electrical Connections . . . . . . . . . . . . . 14
Field Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Units With Factory-Installed Non-Fused Disconnect . 15
Units Without Factory-Installed Non-fused Disconnect. . .16
Convenience Outlets. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Factory-Option Thru-Base Connections (Electrical
Connections) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Perfect Humidity™ Control Connections . . . . . . . . . . . .20
Economi$er
®
X (Factory-Installed Option) . . . . . . . . . 22
Economizer Module Wiring Details. . . . . . . . . . . . . . . 23
Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
RTU Open Control System . . . . . . . . . . . . . . . . . . . . . 36
RTU Open Control System Field Connections . . . . . . 40
RTU Open Communication Wiring Protocols . . . . . . . 43
Local Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Outdoor Air Enthalpy Control . . . . . . . . . . . . . . . . . . . 45
Smoke Detectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Step 13 — Adjust Factory-Installed Options . . . . . . . . . . 47
Smoke Detectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Economi$er IV Occupancy Switch . . . . . . . . . . . . . . . 47
Step 14 — Install Accessories . . . . . . . . . . . . . . . . . . . . . 47
Step 15 — Check Belt Tension . . . . . . . . . . . . . . . . . . . . 47
Belt Force — Deflection Method . . . . . . . . . . . . . . . . . 47
Belt Tension Method . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Pre-Start and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1, CL-2
Page
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Bryant 580J*04A
Summary of Contents for Bryant 580J*04A
- Page 1 LEGACY ™ LINE 580J SINGLE PACKAGE ROOFTOP WITH GAS HEAT/ELECTRIC COOLING SIZES 04, 05, 06 & 07 Installation Instructions 580J 07 units for installation in the United States contain use of a 2-Speed Indoor Fan Motor System. This complies with the U.S. Department of Energy (DOE) efficiency standard of 2018. 580J 07 units for installation outside the United States may or may not contain use of the 2-Speed Indoor Fan Motor System as they are not required to comply with the U.S.
-
Page 2: Safety Considerations
Table 1 — AHRI Efficiency — Rated Indoor Airflow WARNING MODEL NUMBER FULL LOAD AIRFLOW (CFM) Failure to follow this warning could result in personal 580J*04A/B/C 1275 injury or death. Disconnect gas piping from unit when leak 580J*05A/B/C 1400 testing at pressure greater than 0.5 psig (3450 Pa). Pres-... - Page 3 Position: 10 11 12 13 14 15 16 17 Example: Unit Type Packaging & 2-Speed Indoor Fan Motor 580 - Gas Heat RTU A = Standard Packaging, electro mech. controls ® Legacy™ Series that require W7212 EconoMi$er B = LTL Packaging, electro mech. controls that require W7212 EconoMi$er IV Model C = Standard Packaging, electro mech.
- Page 4 Fig. 2 — Unit Dimensional Drawing...
- Page 5 Fig. 2 — Unit Dimensional Drawing (cont)
-
Page 6: Installation
DIMENSION LOCATION CONDITION in. (mm) 48 (1219) Unit disconnect is mounted on panel. 18 (457) No disconnect, convenience outlet option. 18 (457) Recommended service clearance. 12 (305) Minimum clearance. 42 (1067) Surface behind servicer is grounded (e.g., metal, masonry wall). 36 (914) Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass). -
Page 7: Roof Mount
ROOF MOUNT — Check building codes for weight dis- Step 4 — Provide Unit Support tribution requirements. Unit operating weight is shown in ROOF CURB MOUNT — Curb should be level. This is Table 2. necessary for unit drain to function properly. Unit leveling tol- Step 2 —... - Page 8 Fig. 5 — Roof Curb Details...
-
Page 9: Step 5 — Field Fabricate Ductwork
Step 5 — Field Fabricate Ductwork — For further details see Step 11 — Install External Condensate Cabinet Trap and Line on page 14. return-air static pressure (a negative condition) shall not exceed 0.35 in. wg (87 Pa) with economizer or 0.45 in. wg Before setting the unit onto the curb, recheck gasketing on (112 Pa) without economizer. -
Page 10: Ductwork (When Required)
Step 7 — Convert to Horizontal and Connect FILTER ACCESS PANEL Ductwork (when required) — Unit is shipped in the ver- tical duct configuration. Unit without factory-installed econo- mizer or return air smoke detector option may be field-convert- ed to horizontal ducted configuration. To convert to horizontal configuration, remove screws from side duct opening covers and remove covers. -
Page 11: Step 9 — Install Flue Hood
1. The indoor coil access panel will be used as the top of the hood. Remove the screws along the sides and bot- tom of the indoor coil access panel. See Fig. 10. DIVIDER OUTSIDE PANEL HOOD CLEANABLE ALUMINUM FILTER FILTER BAROMETRIC RELIEF... - Page 12 Table 3 — Natural Gas Supply Line Pressure Ranges UNIT MODEL UNIT SIZE MIN. MAX. 9” MINIMUM CLEARANCE 4.0 in. wg 13.0 in. wg 580J* 04, 05, 06, 07 FOR PANEL REMOVAL (996 Pa) (3240 Pa) REGULATOR Table 4 — Liquid Propane Supply Line Pressure MANUAL GAS SHUTOFF VALVE Ranges...
- Page 13 9” (229mm) min Burner Access Panel Union Thru-Curb Adapter BRASS FITTING SUPPORT EMBOSSMENT FOR 3-6 TON UNITS BRACKET Fig. 16 — Gas Line Piping (3 to 6 Ton Units Only) Other hardware required to complete the installation of the Unit Base Rail gas supply line will include a manual shutoff valve, a sediment trap (drip leg) and a ground-joint union.
-
Page 14: Step 11 — Install External Condensate Trap And Line
NOTE: Pressure test the gas supply system after the gas supply piping is connected to the gas valve. The supply pip- ing must be disconnected from the gas valve during the test- ing of the piping systems when test pressure is in excess of 0.5 psig (3450 Pa). -
Page 15: Field Power Supply
FIELD POWER SUPPLY — If equipped with optional Assemble the shaft and handle to the switch at this point. Dis- Powered Convenience Outlet: The power source leads to the card the factory test leads (see Fig. 24). convenience outlet’s transformer primary are not factory con- Connect field power supply conductors to LINE side termi- nected. -
Page 16: Units Without Factory-Installed Non-Fused Disconnect
(fuse or breaker) per NEC Article 440 (or local damage to electrical components. Such operation would invali- codes). Refer to unit informative data plate for MOCP (Maxi- date any applicable Bryant warranty. mum Over-current Protection) device size. NOTE: Check all factory and field electrical connections for tightness. - Page 17 Table 8 — Unit Wire/Fuse or HACR Breaker Sizing Data — Single Speed Indoor Fan Motor NO C.O. OR UNPWR C.O. WITH PWRD C.O. WITH P.E. (POWERED WITH P.E. (POWERED NO P.E. NO P.E. FROM UNIT) FROM UNIT) NOM. UNIT V-PH-HZ TYPE FUSE...
-
Page 18: Convenience Outlets
CONVENIENCE OUTLETS IMPORTANT: DISCONNECT ALL POWER TO WARNING UNIT AND CONVENIENCE OUTLET. LOCK-OUT AND TAG-OUT ALL POWER PRIOR TO INSTAL- Failure to follow this warning could result in personal LATION. injury or death. Units with convenience outlet circuits may use multiple disconnects. - Page 19 VOLTAGE CONNECTIONS TERMINALS Management System. L1: RED+YEL H1+H3 Thermostat — Install a Bryant-approved accessory thermostat 208, 230 L2: BLU+YEL H2+H4 according to installation instructions included with the accesso- L1: RED ry. Locate the thermostat accessory on a solid wall in the condi-...
-
Page 20: Perfect Humidity™ Control Connections
Refer to the installation instruc- corner post to the control box. Pull the wires over to the ter- tions included with the Bryant Edge Programmable Ther- minal strip on the upper-left corner of the Controls Connec- midistat device for more information. - Page 21 Fig. 34 — 580J Size 07 (Unit with Perfect Humidity™ Dehumidification System) Humidistat Wiring...
-
Page 22: Economi$Er ® X (Factory-Installed Option)
Edge Programable Thermostat Unit CTB THERMOSTAT O/W2/B SRTN Perfect Humidity™ FIOP *Connection not required. Fig. 35 — 580J Size 07 (unit with Perfect Humidity Dehumidification System) with Edge Programmable Thermostat ECONOMI$ER ® X (FACTORY-INSTALLED OPTION) communicates on the S-Bus. Up to three sensors may be con- figured with the W7220 economizer module. -
Page 23: Economizer Module Wiring Details
Inputs ECONOMIZER MODULE WIRING DETAILS — Use Fig. 37 and Tables 9 and 10 to locate the wiring terminals Sensors for the Economizer module. NOTE: A Mixed Air (MA) analog sensor is required on all NOTE: The four terminal blocks are removable. Slide out each W7220 units;... -
Page 24: Interface Overview
Table 10 — Economizer Module - Right Hand Terminal Table 11 — HH57AC081 Sensor Wiring Terminations Blocks TERMINAL TYPE DESCRIPTION LABEL TYPE DESCRIPTION NUMBER LABEL Top Right Terminal Blocks S-BUS Communications AUX2 I 24 vac IN The first terminal is not used. S-BUS S-BUS (Enthalpy Control... - Page 25 User Interface — The user interface consists of a 2-line LCD Menu Structure — Table 13 illustrates the complete hierarchy display and a 4-button keypad on the front of the economizer of menus and parameters for the EconoMi$er ® X system. controller.
- Page 26 Table 13 — Menu Structure PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT FIRST STAGE COOLING DEMAND (Y1-IN) ECONO AVAIL YES/NO YES = economizing available; the system can use outside air for free cooling when required FIRST STAGE COOLING RELAY OUTPUT ECONOMIZING YES/NO YES = outside air being used for 1 stage cooling...
- Page 27 Table 13 — Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT Displays number of times actuator has cycled. ACT COUNT 1 to 65535 1 cycles equals 180 deg. of actuator movement in any direction. OK/Alarm (on Alarm ACTUATOR Displays ERROR if voltage or torque is below actuator range.
- Page 28 Table 13 — Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT Display order = MM/DD/YY INSTALL 01/01/10 Setting order = DD, MM, then YY. UNITS DEG F or C Sets economizer controller in degrees Fahrenheit or Celsius CONV = conventional;...
- Page 29 Table 13 — Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT MAT T CAL 0.0°F ±2.5°F SUPPLY AIR TEMPERATURE CALIBRATION Allows for the operator to adjust for an out of calibration temperature sensor. OAS T CAL 0.0°F ±2.5°F OUTSIDE AIR TEMPERATURE CALIBRATION...
- Page 30 Table 13 —Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT SHUTDOWN ACTIVE AUX2 IN is programmed for SHUTDOWN and 24 V has been applied to AUX2 IN terminal. DMP CAL RUNNING DAMPER CALIBRATION ROUTINE RUNNING If DCV Auto enable has been programmed, when the W7220 is complet- ing a calibration on the dampers, this alarm will display.
- Page 31 Table 15 — Dry Bulb Operation No DCV (CO Sensor) — 1-Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE HIGH 0v/Off 0v/Off MIN POS Closed NONE HIGH 24v/On 0v/Off MIN POS Closed HIGH 24v/On...
- Page 32 Table 18 — Enthalpy Operation with DCV (CO Sensor) — 1-Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE HIGH 0v/Off 0v/Off VENTMIN Closed HIGH 24v/On 0v/Off VENTMIN Closed HIGH 24v/On 24v/On VENTMIN Closed...
- Page 33 Table 20 — Dry Bulb Operation with DCV (CO Sensor) — 2-Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE 0v/Off 0v/Off VENTMIN Closed 24v/On 0v/Off VENTMIN Closed HIGH 24v/On 24v/On VENTMIN Closed 0v/Off...
- Page 34 Table 22 — Enthalpy Operation with DCV (CO Sensor) — 2-Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE 0v/Off 0v/Off VENTMIN Closed 24v/On 0v/Off VENTMIN Closed HIGH 24v/On 24v/On VENTMIN Closed 0v/Off 0v/Off...
- Page 35 Enthalpy Settings — When the OA temperature, enthalpy and NOTE: See Interface Overview on page 24 for information dew point are below the respective setpoints, the outdoor air about menu navigation and use of the keypad. can be used for economizing. Figure 41 shows the new single WARNING enthalpy boundaries in the W7220.
-
Page 36: Rtu Open Control System
RTU Open board. startup and shutdown between checkout tests so that you The RTU Open controller requires the use of a Bryant space do not short-cycle the compressors. sensor. A standard thermostat cannot be used with the RTU Open system. - Page 37 Fig. 43 — Typical RTU Open System Control Wiring Diagram...
- Page 38 Fig. 44 — Typical RTU Open System Control Wiring Diagram with Perfect Humidity™...
- Page 39 Table 25 — RTU Open Controller Inputs and Outputs BACNET OBJECT CONNECTION POINT NAME TYPE OF I/O CHANNEL DESIGNATION NAME PIN NUMBER (S) DEDICATED INPUTS Space Temp / Zone Temp zone_temp AI (10K Thermistor) J20–1 & 2 Analog Input 10 Supply Air Temperature sa_temp AI (10K Thermistor)
-
Page 40: Rtu Open Control System Field Connections
Space Temperature (SPT) Sensors — There are two types of SPT sensors available from Bryant, resistive input non-com- municating (T55, T56, and T59) and Rnet communicating (SPS, SPPL, SPP, and SPPF) sensors. Each type has a variety of options consisting of: timed override button, set-point ad- justment, a LCD screen, and communication tie in. - Page 41 Indoor Air Quality (CO ) Sensor — The indoor air quality sensor accessory monitors space carbon dioxide (CO ) levels. This information is used to monitor IAQ levels. Several types of sensors are available, for wall mounting in the space or in re- turn duct, with and without LCD display, and in combination with space temperature sensors.
- Page 42 Outdoor Air Quality Sensor (P/N 33ZCSENCO2 plus humidity sensor (33ZCSENDRH-01) is used to measure the weatherproof enclosure) — The sensor is designed to monitor relative humidity of air within the space or return air duct. The carbon dioxide (CO ) levels in the outside ventilation air and RH reading is used to control the Perfect Humidity option of interface with the ventilation damper in an HVAC system.
-
Page 43: Rtu Open Communication Wiring Protocols
Remote Occupancy — The remote occupancy accessory is a switch settings. field-installed accessory. This accessory overrides the unoccu- Contact your Bryant applications engineer for more detailed pied mode and puts the unit in occupied mode. When installing information on protocols, 3rd party wiring, and networking. -
Page 44: Local Access
LOCAL ACCESS Wall Mounted Equipment Touch — The Equipment Touch is a wall mounted interface used to connect to the RTU Open to access the control information, read sensor values, and mainte- nance. This is an accessory interface that does not come with the RTU Open controller. -
Page 45: Outdoor Air Enthalpy Control
RTU Open, operating se- PL6-1 (24-V) quences and troubleshooting information. Contact your – 4-20 MAIN Bryant applications engineer for details on configuration PL6-4 (COM) + VDC and troubleshooting of connected networks. CTB ECON (P’LINK: to J4-2) or... - Page 46 Completing Installation of Return Air Smoke Sensor Return Air 1. Unscrew the two screws holding the Return Air Smoke Smoke Detector Detector assembly. See Fig. 64, Step 1. Save the (as shipped) screws. 2. Turn the assembly 90 and then rotate end to end. Make sure that the elbow fitting is pointing down.
-
Page 47: Step 13 — Adjust Factory-Installed Options
Fig. 65 — EconoMi$er ® IV Wiring • Power Exhaust Step 13 — Adjust Factory-Installed Options • Differential dry-bulb sensor (EconoMi$er IV) SMOKE DETECTORS — Smoke detector(s) will be con- • Outdoor enthalpy sensor nected at the Controls Connections Board, at terminals marked •... -
Page 48: Installation
Adjust belt tension by loosing the motor mounting plate front bolts and rear bolt (see Fig. 67) and slide the plate to- BLOWER PULLEY wards the fan (to reduce tension) or away from the fan (to in- V-BELT crease tension). Ensure the blower shaft and motor shaft are parallel to each other (pulleys aligned). - Page 50 Copyright 2017 Bryant Heating & Cooling Systems Edition Date: 12/17 Printed in U.S.A Catalog No: II580J–4–7–04 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: II580J-4-7-02...
- Page 51 Cooling Supply Air Temperature _____________ °F Gas Heat Supply Air _____________ °F Copyright 2017 Bryant Heating & Cooling Systems Edition Date: 12/17 Printed in U.S.A Catalog No: II580J–4–7–04 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
- Page 52 9. Open humidistat input compressor and outdoor fan stop; LSV and DSV solenoids de-energized (Y/N) _____ 10. Restore set-points for thermostat and humidistat (Y/N) _____ Copyright 2017 Bryant Heating & Cooling Systems Edition Date: 12/17 12-17A Printed in U.S.A Catalog No: II580J–4–7–04 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Need help?
Do you have a question about the 580J*04A and is the answer not in the manual?
Questions and answers