Honeywell Touchpoint Plus User Manual
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Honeywell Touchpoint Plus User Manual

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User Guide
Touchpoint Plus
AUTHORIZED DISTRIBUTOR:
GasDetectorsUSA.com
Houston, Texas USA
sales@GasDetectorsUSA.com
832-615-3588
MAN0984_Iss 3_02/16
Pt. No. 3011M5001_3
i
Touchpoint Plus
Technical Handbook

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Summary of Contents for Honeywell Touchpoint Plus

  • Page 1 User Guide Touchpoint Plus AUTHORIZED DISTRIBUTOR: GasDetectorsUSA.com Houston, Texas USA sales@GasDetectorsUSA.com 832-615-3588 MAN0984_Iss 3_02/16 Touchpoint Plus Pt. No. 3011M5001_3 Technical Handbook...
  • Page 2 Revision History Revision Comment Date Issue 01 First Issue 04/02/2016 MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...
  • Page 3 Conditions of Use Disclaimer In no event shall Honeywell be liable for any damages or injury of any nature or kind, no matter how caused, that arise from the use of the equipment referred to in this manual. Strict compliance with the safety procedures set out and referred to in this manual, and extreme care in the use of the equipment, are essential to avoid or minimise the chance of personal injury or damage to the equipment.
  • Page 4 Conditions of Use This page deliberately blank. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 5: Table Of Contents

    3.3.1 TPPL Basic Control Unit ....................18 3.3.2 TPPL Expansion Unit ...................... 19 3.3.3 TPPL DIP Switches ......................19 Chapter 4. Touchpoint Plus User Guide ................21 4.1 User Interface General ......................21 4.2 Touchscreen ..........................22 4.3 Switching On and Off ......................22 4.4 Menu Items and Access Levels .....................
  • Page 6 8.1 Calling for Technical Support....................53 Chapter 9. Fault Codes ......................54 Chapter 10. Technical Specifications .................. 55 10.1 Environmental ........................55 10.2 User Interface and Main Module ..................55 10.3 External Power Supplies ...................... 55 MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...
  • Page 7 11.1 EC Declaration of Conformity ....................57 11.2 National and International Certificates of Compliance ............58 Chapter 12. Icon Glossary ....................59 Chapter 13. List of Figures ....................61 Chapter 14. List of Tables ..................... 61 MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...
  • Page 8 Contents This page deliberately blank. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN viii User Guide...

  • Page 9: Chapter 1. Important Information

    1.1 Regulatory Approval Markings Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell product specific EC Declaration of Conformity. Products bearing the UL mark conform to the requirements for Ordinary Locations. The letters C and US mean that the product is additionally certified for use in Canada and the United States of America.

  • Page 10: Tppl General Warnings

    All versions of Enclosure apparatus are electrical Class 1, and must be connected to Protective Earth (Ground). The Touchpoint Plus installation must include a means of isolating or disconnecting the input voltage supply. The isolation or disconnection device must be conveniently located close to the system and be clearly labelled. For an AC mains voltage supply, the isolation or disconnection device must disconnect both the line and neutral poles, but maintain earth (ground) continuity.

  • Page 11: Tppl General Cautions

    Recondition Honeywell gas detection systems. IMPORTANT Personnel, who work on, or in the area of, the Touchpoint Plus Gas detection system must be made aware of the contents of Chapter 2 – Safety Hazards, Warnings and Cautions. Before unpacking the system, please read the documentation that accompanies it.

  • Page 12: Associated Manuals

    The TPPL Technical Handbook (Pt. No. 3011M5001) contains detailed information on Installation, Commissioning, Maintenance, Repairs, Replacements and Upgrades. It is aimed at Honeywell personnel, qualified technical personnel who are trained on TPPL, Honeywell partners and OEMs, and it is available in English only. MAN0996_Iss 1_02/16 Touchpoint Plus Pt.

  • Page 13: Chapter 2. Safety Hazards, Warnings And Cautions

    25% v/v O Touchpoint Plus is suitable for use in Class I, Division 2, Groups A, B, C, and D, or non-hazardous locations only. 2.1.1 Warnings and Cautions Safety of this equipment is reinforced by the use of safety labels that are fixed to the equipment in a visible manner.

  • Page 14: Safety Hazards

    Touchpoint Plus is Not ATEX/IECEx certified, and it shall only be installed in safe areas where there are no flammable atmospheres, and where oxygen concentrations cannot exceed 25% v/v O Touchpoint Plus is suitable for use in Class I, Division 2, Groups A, B, C, and D or non-hazardous locations only. WARNING – LITHIUM BATTERY HAZARDS Lithium batteries may cause severe injury or death if swallowed, and may catch fire or explode if mishandled, recharged, burned or disposed of incorrectly.
  • Page 15 Do not place objects on the enclosures. CAUTION – RISK OF EYE INJURY Touchpoint Plus uses high energy AC and DC currents that may cause arcing and sparks if shorted out. Always wear eye protection when the enclosure is open.

  • Page 16: Location And Description Of Warning Labels

    This Equipment Earth (Ground) location point label is used inside the system and is not normally visible to used inside the system and is not normally visible to the operator. the operator. Figure 5. Internal Label Positions MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 17: Electrical Hazards

    Read the relevant manual before beginning any operating or service procedures. • Only personnel trained and certified by Honeywell are authorised to service, fit or remove internal parts. • Only the minimum number of trained personnel, consistent with safety, should have access to the area while work is being carried out.

  • Page 18: Antistatic Precautions

    Safety 2.3.3 Antistatic Precautions As with all modern electronic circuits, the Printed Circuit Boards (PCBs) in Touchpoint Plus systems utilise some static- sensitive components that can be severely damaged if subjected to static discharge. Static can be generated on the human body by friction or movement and is discharged through the first contacted route to earth.

  • Page 19: Product Compliance

    Please check the product rating plate and look for the following marks to ensure that the supplied equipment is suitable for its intended location and purpose: Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell product specific EC Declaration of Conformity.

  • Page 20: Conditions Of Use

    2.3.8 Training of Personnel Honeywell and / or its distributors can provide training for operators and maintenance personnel. Personnel who have been trained in operation and maintenance shall be limited to carrying out only those procedures and tasks taught during the training course.

  • Page 21: Chapter 3. System General Description

    Cable entry is via entry glands on the lower side. Touchpoint Plus is rated IP65, which means that it is dustproof and can be subjected to low-pressure water without significant ingress. This makes it particularly suited to offices, control rooms and unheated boiler rooms.
  • Page 22 Enclosure Figure 8. TPPL Controller Exploded View Both the Touchpoint Plus and its optional expansion unit have the option for AC, DC and battery backup power supplies, but the optional Expansion Unit has no motherboard or display (LCD). Features of the Controller unit: •...

  • Page 23: How To Open And Close The Enclosure

    CAUTION TPPL enclosures must be fully closed and secured during normal operation. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 24: Equipment Specification

    3.2 Equipment Specification 3.2.1 Power Requirements (Controller Unit only) The Touchpoint Plus system is designed to operate on a single phase, 50 to 60 Hz, 110/220 V~ (AC) supply with a typical power consumption of less than 105 W. Alternatively it can be connected to an 18–32 V (DC) supply with typical power consumption less than 105W.

  • Page 25: Weights

    The optional expansion unit holds the same modules and optional backup battery, but has no controller or user interface. Both enclosures contain a common Earth (ground) rail that must be bonded to Protective Earth (Ground) through an isolation switch that does not disconnect the Earth line. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 26: Touchpoint Plus Packaging

    3.2.11 Packaging Components for Return to Manufacturer Honeywell is unable to accept any consignment that does not conform to the European Classification, Labelling and Packaging (CLP) Regulations (EC) 1272/2008. Please consult your distributor, supplier, or the manufacturer if you require further advice.

  • Page 27: Tppl Expansion Unit

    General Description 3.3.2 TPPL Expansion Unit This figure shows the building blocks of the Touchpoint Plus Expansion Unit. Figure 11. Expansion Unit Layout Before Installation No Touchscreen Battery Connector No SD Card mA Output Modules No Motherboard Relay Output Modules...
  • Page 28 General Description This page deliberately blank. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 29: Chapter 4. Touchpoint Plus User Guide

    (see Ch.4.17 Monitoring TPPL via the Optional Web Interface for more details). 4.1 User Interface General Local Accept / Reset Button Figure 13. Touchpoint Plus Controller User Interface The User Interface panel (shown above) has: • A colour Touch screen for normal system operation, maintenance and configuration •...

  • Page 30: Touchscreen

    There are only three passworded accounts: Administrator, Service and Operator, and their passwords must be carefully guarded. Lost passwords can only be replaced by someone higher which, in the case of the Administrator, will be a Honeywell representative. Password holders should be assigned to one access level only.

  • Page 31: Menu Items And Access Levels

     Tile View      Summary View      Output View         Configuration  Channel Settings     MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...
  • Page 32   Software       Language       Sensor Catalogue       Module Data      MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 33: Navigation - Active Access Level Icons

    4.5 SD Card Usage The SD card is used to store the system event history. Touchpoint Plus logs all events and all changes to input readings. A notification will be given when the SD card has less than 50 Mb of space remaining. If the card is not replaced with an empty one, or if space is not freed up, a further notification will be given when it is full and data is being overwritten.

  • Page 34: Inserting Or Replacing Sd Cards

    Note: The SD Card must remain inserted during normal system operation as the on-board flash memory is limited to a few minutes of events. When the card is full it should either be replaced or space freed up to avoid data loss. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 35: Normal Operation (Safety Functions)

    During normal operation: • The Touchpoint Plus system will collect sensor data every 250 ms from its Input / Output modules. • The Cause and Effect matrix will be evaluated every 250 ms, and commands sent accordingly to the appropriate output channels.
  • Page 36 Filter Information Warning History Filter Refresh Toggle View Table 8. View Control Icons Filters only show during active events but you can use them to instantly filter multiple events for clarity. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 37: Navigating The Channel Detail Screens

    Daily Operation 4.7.3 Navigating the Channel Detail Screens. Touch an individual channel or item to display more details: Please see Ch12. Icon Glossary for further information. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 38: Navigation - Active Events And Filtering

    You can change the list type by touching a filter from one of the Tile views, and you can export the events to the SD card by touching History>Export Event Note: The History Information icon is the colour of the highest (uncleared) risk event. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 39: Navigation - Menu

    Note: The system will log out after a defined period of inactivity. (The default password authentication timeout is 15 (15 – 100) minutes and the Menu Timeout is 90 (5 – 100) seconds, but these can be changed in Configuration>General>Timeout if required MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 40: Responding To Alarms

    Note: Check for new alarms if the sounder restarts after you have acknowledged it. Note: If a Relay Output channel has the Alarm Update function enabled, the alarm will be ignored for the Cause and Effect matrix once it is acknowledged. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 41: Reset A Latched Alarm

    Note: Accept and Acknowledge have the same meaning in this context, but neither action will reset latched events. Active events can be acknowledged by logging in and pressing the button for >1 second. This will acknowledge ALL active events and the flashing will stop. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 42: Resetting Latched Events

    Touch a channel, then touch the Settings icon: Touch [Next] repeatedly until you reach page 7/7, as shown below: Touch the chosen value, enter a new value, and touch [Finish]>[Finish]>[Apply] Please see Ch12. Icon Glossary for further information. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 43: Viewing Input Channels And Input Details

    Shows the physical position of the I/O Module and channel (see Channel location Viewer pictures above). Shows the trend graph for the channel. See Normal Operation, View Trend Graph Viewer Trend Graph for more information. Viewer Scroll Left, Right, Up, Down. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 44: Viewing Output Channels

    Change the output channel configurations: Inhibit, Fault, Warning, Channel configuration Service and Over-range output level Display an output channel number that is mapped to the terminal Linked input Channel Nr. Viewer number MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 45: Viewing T H E Trend Graph

    Note: The Touchpoint Plus Trend / Plot will retain up to the latest 8 hours of data but will be cleared after a power reset. Note: Touchpoint Plus does not adjust automatically for daylight savings time but it will retain a backup of the earlier data if the system clock is backdated (e.g.

  • Page 46: Viewing And Exporting Event History

    , then touch the Filter icon of choice or scroll through the list. Note: Touchpoint Plus does not adjust automatically for daylight savings time so it will retain a backup of the earlier data if the clock is backdated (e.g. when ending daylight savings time).

  • Page 47: Monitoring Tppl Via The Optional Web Interface

    • Other browsers may work but their performance may vary. Note: Please contact Honeywell Support (back page) if a browser security update causes performance issues. 4.17.1 Web Interface Configuration The Web Interface is an optional external PC interface tool that provides remote web clients with TPPL data in real time.
  • Page 48 You can select how you monitor TPPL via the Web Interface menus (currently view only) by selecting from the menu: Figure 14. Web Interface Channel List View Figure 15. Web Interface Channel Summary View Figure 16. Web Interface Connection Failed Dialog MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 49: Web Interface Navigation

    Trend / Plot (not IE8 or IE9) • Channel Information • Module Information • Service Contact • Relay Status • Additional Status • System Configuration Figure 17. Web Interface Information Menu Showing Event History MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...
  • Page 50 Daily Operation This page deliberately blank. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 51: Chapter 5. Daily / Shift Checks

    It is recommended that the enclosure is only opened by a qualified Service Technician and that it is kept closed and secured during normal operation. WARNING The Touchpoint Plus system is not operational while power is off. Ensure that alternative safety arrangements are in place, and ensure that Normal Operation is restored as soon as possible.
  • Page 52 Daily Operation This page deliberately blank. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 53: Chapter 6. Routine Maintenance And Scheduled Testing

    6.1.1 Weekly Checks • Visually inspect all cables and conduits for loose connections, security of attachment, and signs of damage. • Wipe the Touchpoint Plus Controller with a soft damp cloth or use PC Screen cleaner. • Check for dust contamination. •...

  • Page 54: Routine Testing

    Check the alarm outputs are visible / audible and turn them off when satisfied. Touch [Finish] when the tests are completed and all selections will automatically turn off. CAUTION Ensure that the system is returned to normal operation once testing is complete. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 55: Exercising The Relays

    Touch the All radio button and check the mA output value; touch the mA box to change it. For single channels touch the Single Channel number box and then scroll through the list and touch the required channel followed by [Select]. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 56: Calibrating Mv Input Channels

    Install or replace catalytic bead sensor elements according to their technical manual. Login as Administrator or Service. Touch Menu>Maintenance>Adjust mV Baseline and select a mV input channel. Touch . Touch the channel to be calibrated, followed by [Select]: Menu>Maintenance>Gas Calibration MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 57: Periodic Scheduled Testing

    12) Remove the span gas from the sensor, and confirm that the gas reading has returned to zero. 6.3 Periodic Scheduled Testing Periodic Scheduled Testing should only be carried out by a Honeywell authorised technician or a qualified person trained in accordance with the TPPL Technical Handbook. Apart from the safety considerations, Honeywell’s field service technicians will be able to minimise downtime should a fault become apparent during testing.
  • Page 58 Maintenance This page deliberately blank. MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 59: Chapter 7. Repairs, Replacements And Upgrades

    Failure to follow this advice will invalidate your warranty and may lead to death, injury, or irreparable damage. 7.1 Back up Battery Maintenance DANGER Replace the battery pack only with Honeywell Analytics part no. TPPLSIBB and the PCB CMOS battery only with battery type CR2032. Use of other batteries may present a risk of fire or explosion.
  • Page 60 Switch the backup battery On/Off switch to Off (Fig. 50) to protect the PCB from arcing/spiking when disconnecting / reconnecting Disconnect the battery connector from the PCB. Replace the battery pack with Honeywell Analytics Part No. TPPLSIBB. Reconnect the battery connector to the PCB. Switch the backup battery On/Off switch back to On.

  • Page 61: Chapter 8. Troubleshooting

    TPPL as they may be spurious / unreproducable following a system reboot. Contact Honeywell Analytics Technical Support if an error appears repeatedly, if it cannot be cleared, or if it is not listed in Ch.9. Fault Codes.

  • Page 62: Chapter 9. Fault Codes

    Negative Reading CH: xx, [B/D Type], Pos: xx, Conc: xxxx (depending on gas under-range limit) Fault Cleared CH: xx, [B/D Type], Pos: xx, Code: xx Fault self-cleared Reset all faults Manually reset all faults MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 63: Chapter 10. Technical Specifications

    Input Frequency Range (~) AC 50 – 60 Hz ± 6 % Output Voltage ( — ) DC 24 V Dimension 199 x 98 x 38mm (L x W x H) MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 64: Pt. No. 3011M5044_En

    W 423 x D 325 x H 16.5 mm – 1.5 Kg (approx.) Enclosure Weight 8.5 Kg (approx) Dimension 426 mm x 300 mm x 156 mm (16.9 ins x 11.8 ins x 6.2 ins) MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 65: Chapter 11. Certifications

    Detectors, or suitably approved 4 – 20 mA Gas Detectors. AVERTISSEMENT La performance en conformité avec la CSA est valide uniquement lorsque l’appareil est connecté aux détecteurs de gaz catalytiques Honeywell modèle MPD ou 705, ou à des détecteurs de gaz 4 – 20 mA dûment approuvés. MAN0996_Iss 1_02/16 Touchpoint Plus Pt.

  • Page 66: National And International Certificates Of Compliance

    Certification 11.2 National and International Certificates of Compliance The Touchpoint Plus Process Control Equipment holds the following National and International Certificates and Certification Codes: Title Standards Certificates Class 1, Division 2, Groups A,B,C,D, Temp. Code T4 Hazardous Locations ISA 12.12.01-2013...

  • Page 67: Chapter 12. Icon Glossary

    SD Card Not Good Peak Reset Alarm Filter Trend Fault Filter Alarm Pop Up Inhibit Filter Error Pop Up Warning Filter Fault Pop Up Filter Information Inhibit Pop Up Filter Refresh Warning Pop Up MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...
  • Page 68 Icon Glossary Icon Description Icon Description Battery Warning Battery Critical Gas Calibration Power Off MAN0996_Iss 1_02/16 Touchpoint Plus Pt. No. 3011M5044_EN User Guide...

  • Page 69: Chapter 13. List Of Figures

    Controller Unit Layout Before Installation Figure 11. Expansion Unit Layout Before Installation Figure 12. Backplane DIP Switch Settings Figure 13. Touchpoint Plus Controller User Interface Figure 14. Web Interface Channel List View Figure 15. Web Interface Channel Summary View Figure 16.
  • Page 70 Data and legislation may change and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines. This publication is not intended to form the basis of a contract. Issue 1_02/2016 H_MAN0996_EMEA 3011M5044 HAA160009 © 2015 Honeywell Analytics...

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