YASKAWA iQpump 7 Quick Start Manual

iQpump 7 AC Drive
(Software 0034)
Simplex Quick Start Procedure
Step
iQpump Model Identification
The following
1
and Mounting
procedure is a
supplement to
To make sure you received the correct model, it is essential to
other
verify the iQpump nameplate with your order and make sure
documentation the iQpump has the correct rating so it can be used with your
motor. Please check the nameplate information as shown in
supplied with this
the example below.
equipment and
will guide the user
Drive Model
in properly wiring Number
Input Power
the iQpump and
Rating
motor. It will also Output Power
Rating
show the user
Serial
Number
how to configure
UL File
the iQpump for a
Number
simplex pump
application.
· Check that the available power will meet the
requirements.
· Ensure that the output power
Danger:
compatible with the pump motor requirements.
Improper wiring
· In the case of systems with more than one iQpump, follow
the above procedure for each iQpump and pump motor.
can and will
cause bodily
harm as well as
Mounting the iQpump
damage to the
The mounting of the iQpump is extremely important
regarding environment and accessibility. Depending on your
equipment.
system, there are various models available and the mounting
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
When installing
of this document; the user is referred to the iQpump User
the system, be
Manual (Document No. TM.iQp.06) received with the
iQpump, Section 1 Physical Installation
sure to follow
that you received and follow the procedure described in the
good wiring
manual to ensure a safe and functional installation. In cases
where the system has more than one iQpump, refer to the
practices and all
proper clearances required for adequate ventilation.
applicable codes.
pay particular attention to:
Ensure that the
· The clearances to be maintained around the enclosure
for adequate ventilation.
mounting of the
· The environmental specifications such as avoiding
various
excessive dampness, extreme temperatures, chemical
components are
exposure, corrosive areas, etc. to avoid damage to the
equipment and to maintain safety.
secure and that
the environment,
such as extreme
Removing and Attaching the Terminal Cover
dampness, poor
Improper removal of the iQpump terminal cover as well as
ventilation, etc.
front cover can cause extensive damage to the iQpump. To
avoid damage to these items, please pay particular attention
will not cause
to the iQpump User Manual, Document No. TM.iQp.06,
system
Section 1.8, R R emoving and Attaching the Terminal Cover.
degradation.
Please read this
cheat sheet and
other
documentation
provided with
NEMA 1
the iQpump
thoroughly
before
attempting any
installation.
Step
Connect Pump Motor and
2
Line Power
Fig.1 & 2 below show the electrical connections for the
input power and motor terminals for various iQpump
models. Select the proper diagram for the model you are
installing (see Step 1). WITH POWER OFF make the
appropriate connections.
Make sure to follow good wiring practices and all
applicable codes. Ensure that the equipment is
Drive Spec
grounded properly as shown.
Number
DANGER; LETHAL VOLTAGES ARE PRESENT- Before
!
applying power to the iQpump, ensure that the
terminal cover is fastened and all wiring connections
Weight
are secure. After the power has been turned OFF, wait
0034
at least five minutes until the charge indicator
extinguishes completely before touching any wiring,
circuit boards or components.
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
input power
-
B1 B2
from the iQpump is
R/L1 S/L2 T/L3 - +1
(R/L1) (S/L2) (T/L3)
Connect to
To change direction of
chassis
ground swap any two of the
. Match the model
Input
Protection
(Fuse or Circuit
Breaker)
Please
L1 L2 L3
Use L1, L2 for Use L1, L2, L3 for
*
1Ø Input Power 3Ø Input Power
Fig. 1 Input Power and Output Motor Electrical Connections for
Models: 20P4 to 2018 and 40P4 to 4018
R1/L11 S1/L21 T1/L31
R/L1 S/L2 T/L3
(R/L1) (S/L2) (T/L3)
Input
Protection
(Fuse or Circuit
Breaker)
L1 L2 L3
Use L1, L2 for
Use L1, L2, L3 for
*
1Ø Input Power
3Ø Input Power
Fig. 2 Input Power and Output Motor Electrical Connections for
Models: 2022 & Larger and 4030 & Larger
Open Chassis
* Make sure the has been properly sized for single phase input power.
iQpump
Step
3
This step shows how to connect control wiring and feedback signal
to the iQpump. Before making any control connections, M M AKE
SURE POWER TO THE iQpump IS TURNED OFF! Next remove
the terminal cover to gain access to the control terminals. (Step 1.)
SELECT START / STOP CONTROL METHOD
The iQpump is D D EFAULT SETUP TO START/STOP FROM THE
KEYPAD (digital operator). If this is the preferred start/stop
method, then continue to the feedback signal connection section.
Please refer to the wiring diagram below to start/stop the iQpump
using an external switch or contact.
E(G)
iQpump User Control Terminals
SN SC SP
+ +1 +2
S1 S2 S3
Cable Connect switch or contact to
Shield
terminal S1 and terminal SN
Use for permanent contacts
2-Wire Control
+2 B1 B2 U/T1 V/T2 W/T3
E(G)
SN SC SP
NOT USED
(U/T1) (V/T2) (W/T3)
S1 S2 S3
pump motor rotation
Connect to
chassis ground
three motor leads
(See Step 2)
Normally Open
Connect momentary contacts
to terminal S1, S2 and SN
Connect
frame to Use for momentary contacts
Cable
ground
Shield
3Ø Induction
3-Wire Control
motor
FEEDBACK SIGNAL WIRING (TRANSDUCER)
NOT USED
- + 1 + 2
SN SC SP
Cable
U/T1 V/T2 W/T3
Type
E(G)
S1 S2
DIN
Black: Output
Type
4 – 20mA (2)
For use with 2-Wire, 4 – 20mA Transducer
(U/T1) (W/T3)
(V/T2)
To change direction of pump E(G)
SN SC SP
motor rotation swap any two
of the three motor leads
(See Step 2)
Connect to
chassis
ground
S1 S2
Black or White Output
Connect
0 – 10V (3)
frame to
ground
For use with 3-Wire, 0 – 10V Transducer
3Ø Induction
motor
Important Note: Signal colors and numbering may vary
!
depending on feedback device used.
Please consult feedback device manual.
Step

Control Wiring

In this step, the iQpump is setup for a simplex pump
application using the Pump Quick Setup menu. Apply
power to the iQpump after all the electrical connections
have been made and the terminal cover has been
re-attached. At this point
digital operator should be reading as shown below in
Fig. 3.
A1 A2 +V AC AC R+ R-
S4 S5 S6 S7 FM AC AM IG S+ S-
A1 A2 +V AC AC R+ R-
S4 S5 S6 S7 FM AC AM IG S+ S-
Next, push
To use 3-Wire Control first
the digital operator shows the Pump Quick Setup Main Menu.
initialize the iQpump using
parameter A1-03 = 3330
(Refer to TM.iQp.06)
Normally Closed
the Pump Quick Setup procedure.
The Pump Quick Start Menu consists of the most important
iQpump User Control Terminals
parameters to setup your iQpump for use with your pump system.
A1 A2 +V AC AC R+ R- S1-2 in ON
Position
Press
O
1
F
to select the digit and use
F 2
S3 S4 S5 S6 S7 FM AC AM IG S+ S-
parameter value.
Cable
Shield
Brown or Red: +Power (1)
(Factory Default)
S1-2 in OFF
A1 A2 +V AC AC R+ R-
Position
O
1
F
2
F
S3 S4 S5 S6 S7 FM AC AM IG S+ S-
Cable
Blue or Black
Shield
Common Signal (2)
Brown or Red: +Power (1)
Page 1 of 4

Pump Quick Setup

4
DO NOT RUN THE MOTOR the
FWD LED
ON
01 Flashing
Feedback
Value
RUN LED OFF STOP LED ON
Fig. 3 Digital Operator
2 times on the digital operator until
Next press to start
to access a parameter, and use
to change the
Press to save the value.
IMPORTANT: Enter service factor amps (SFA) when using an
iQpump with a submersible pump motor.
Press to go to the next parameter to continue the Pump
Quick Setup programming. When Quick Setup is completed, press
to exit the Pump Quick Setup menu and go to operation.
Note: Refer to Step 5 for a Pump Quick
Setup Parameter Overview.