Hawk Gladiator Manual
Acoustic switch
non-contact self cleaning blocked chute detection
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Also See for Gladiator:
- User manual (40 pages) ,
- Instruction manual (40 pages) ,
- Manual (28 pages)
Related Manuals for Hawk Gladiator
Summary of Contents for Hawk Gladiator
- Page 1 Sultan Sonar Manual Rev 1.0 A Higher Level of Performance Manual Gladiator Acoustic Switch > Non-contact Self Cleaning Blocked Chute Detection For more information, please visit >...
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Page 2: Table Of Contents
Function Quickset Menu Features App Types App Types System Components Advanced Menu Dimensions Relay 2 Functions Gladiator Remote Amplifier Relay 2 Functions AWRT-JB Junction Box > Gain Based Maintenance / Remote Transducer Spray Cleaner Setup Examples < Mounting Flange Time Based Spray Cleaner Setup Example... -
Page 3: Overview
Acoustic Switch Series Principle of Operation The Gladiator Acoustic Switch uses Acoustic Wave technology in a new Sender / Receiver form for blocked chute detection and anti collision for heavy machinery. The Gladiator Amplifier powers two Transducers which use special HAWK developed software where both units pulse & receive each others Acoustic echoes. -
Page 4: System Components
System Components Gladiator Acoustic Switch Series Hawk AWRT-JB Junction Box Dimensions Open Closed (side) System Components 150mm (5.9”) Gladiator Remote Amplifier Junction Box 4x4mm Bottom 170mm (6.7”) 3 x M20 x 1.5 or 3/4” NPT adaptor > < Acoustic Switch 15kHz Remote Transducers with... -
Page 5: Dimensions
Dimensions Gladiator Acoustic Switch Series Gladiator Remote Amplifier 111.5 mm (4.4”) 78 mm (3.1”) 192.5 mm (7.6”) 192.5 mm (7.6”) 14 mm (0.6”) 147 mm (5.8”) 174 mm (6.9”) Hawk AWRT-JB Junction Box Dimensions Open 33.0 29.0 29.0 33.0 182.5 mm (7.2”) 147 mm (5.8”) -
Page 6: Remote Transducer
Dimensions Gladiator Acoustic Switch Series ID 100-102mm (3.9-4”) Pipe with 4” ANSI interface Remote Transducer Remote Transducer with Spray Cleaner With FA4A-4-ASC Flang With GAWSLV-3-X and FA4A-4 Flange Sens to en (10m min. 95mm (3.7”) max. 165mm (6.5”) Spray Sleeve... -
Page 7: Wiring
Wiring Gladiator Acoustic Switch Series Gladiator Remote Amplifier Solenoid wiring for Spray Cleaner RELAY 1 RELAY 2 RELAY 1 RELAY 2 RELAY 1 RELAY 2 SOLENDOID +24V > 1N4004 < – + – – + – Diode 4-20mA* SENSOR COMMS... -
Page 8: Transducer Cable Extension
Transducer Cable Extension Cable extension should only be the single cable run between AWRT-JB Junction Box 'Amplifier' terminal and the Remote Gladiator Amplifier. Cable length between Transducer and AWRT-JB HAWK Junction must never exceed 30m. AWRT-JB Junction Box > <... -
Page 9: Mounting Dimensions & Instructions
• Use a converter if required to interface with 1” 123mm (4.8”) • If there is potential for sensor face wear, the Live Measured Range HAWK recommended pipe connection. Flange titanium version must be used AppStart Dist Minimum Range •... -
Page 10: System Overview
System Overview Gladiator Acoustic Switch Series GAWC-SYS1 Acoustic Cleaner Components Note: Full cleaner package GAWC-SYS1 includes all converters, reducers, connecters, 30m of 12mm tube, 20m of 6mm tube, solenoid and FA4A-4-ASC flanges. It does not include other eletronics (transducers, amplifier, junction box). -
Page 11: Gawc-Sys2 Acoustic Cleaner Components
System Overview Gladiator Acoustic Switch Series GAWC-SYS2 Acoustic Cleaner Components Note: Full cleaner package GAWC-SYS2 includes all converters, reducers, connecters, 30m of 12mm tube, 20m of 6mm tube, solenoid and FA4A-4-ASC flanges. It does not include other eletronics (transducers, amplifier, junction box). -
Page 12: Mounting Dimensions & Instructions
Mounting Dimensions & Instructions Gladiator Acoustic Switch Series Application Examples > <... -
Page 13: User Interface
User Interface Gladiator Acoustic Switch Series Facia Controls Gladiator Amplifier Calibrate button Run button Down button Up button Relay LEDs 1 and 2 > Display (LCD with backlight) RELAY 1 RELAY 2 STATUS A STATUS B Status LEDs A and B <... -
Page 14: Power Up Sequence
Power Up Sequence Gladiator Acoustic Switch Series Powering The System For The First Time Upon power up the system scrolls through system information including software revisions, model types, serial numbers and device ID. The first power up of an entirely new system will require Transducer Initialization. -
Page 15: Commissioning
Commissioning Gladiator Acoustic Switch Series Blocked Chute Applications Ensure system is mounted as suggested (see Mounting Dimensions & Instructions) • Check where the actual level or target is relative to the sensors. Make sure that the material is not blocking •... -
Page 16: Level Switch Applications
Commissioning Gladiator Acoustic Switch Series Level Switch Applications Ensure system is mounted as suggested (see Mounting Dimensions & Instructions) • Check where the actual level or target is relative to the sensors. Make sure that the material is not blocking •... -
Page 17: Software
Software Gladiator Acoustic Switch Series Displayed Diagnostics Use the buttons to cycle through Diagnostics on the top line of the Display. The bottom line will always show the Sensor Value% Diagnostic Diagnostics 0.00% Note: Diagnostics with 1 at the end indicate Transducer 1, and 2 Sensor Value % indicates Transducer 2. -
Page 18: Main Menus
Software Gladiator Acoustic Switch Series Main Menus 0.00% All units are programmed by default with Unlock Code 0 (zero). This can be adjusted in the Advanced menu. Unlock 0 Quickset > < Advanced Quickset Menu Parameter Description Options See 'Programming App Types' on next page for detailed •... -
Page 19: App Types
Software Gladiator Acoustic Switch Series App Types Blocked Chute • Configures the unit for typical blocked chute applications • There are two selectable modes for Blocked Chute configuration. Advanced and Standard. Parameter Description Options Recalculate Confirm Yes or No to adjust Application Parameters. -
Page 20: App Types
Software Gladiator Acoustic Switch Series App Types Switch • Configures the unit for typical level switch applications and Chute applications where Blocked Chute mode is too resilient (eg for light materials or narrow chutes) . • There are two selectable modes for Blocked Chute configuration. Advanced and Standard. -
Page 21: Advanced Menu
Software Gladiator Acoustic Switch Series Advanced Menu Parameter Description Options Adjust Relay 1 Switch Mode from Auto to Manual. Manual Switch Mode Mode allows manual adjustment of both Switch on and Adjustable in % Switch Off%. Relay2Action Set Relay 2 Action. See 'Relay 2 Functions' for details. -
Page 22: Relay 2 Functions
Relay 2 Functions Gladiator Acoustic Switch Series Relay 2 Functions Relay 2 has several functions available to support the system & installation. Parameter Description Relay 2 is triggered in the event of a Failsafe condition. This includes insufficient input Failsafe voltage, missing / faulted Transducers, Corrupt communications between Transducer / Amplifier and other general hardware faults. -
Page 23: Gain Based Maintenance / Spray Cleaner Setup Examples
Relay 2 Functions Gladiator Acoustic Switch Series Gain Based Maintenance / Spray Cleaner Setup Examples The Gain based trigger averages the total used Gain of both transducers to activate and de-activate Relay 2. The system uses Gain to amplify the incoming signal. -
Page 24: Transducer Initialization
Transducer Initialization Gladiator Acoustic Switch Series Error 01 - Error 11 T’ducer1 Initialize? • If the LCD is displaying ‘Error 01 or Error 11 after • Transducer 1 is detected and has not been initialized. installing a single transducer or full system you may •... -
Page 25: Troubleshooting
& junction box wiring connections, • The GSASUS when powered by AC will output a DC both HAWK and customer supplied if applicable. voltage from the DC +/- terminals. • Pull each wire to ensure they are locked in correctly. -
Page 26: Software Flow Chart
Software Flow Chart Gladiator Acoustic Switch Series Diagnostics Sensor Value Signal BlockedChute Normal Temp Sensor 1 > < E1Distance Delay Signa1 Recov1 SW Off Noise1 SW On Recov2 QuickSet QuickSet Blocked Chute App Type... - Page 27 SW Off Noise1 Software Flow Chart Gladiator Acoustic Switch Series SW On Recov2 QuickSet QuickSet App Type Blocked Chute Recalculate App type? Switch (Switch) (Blocked Chute) > Chute Width Switch Point Sensitivity < On Delay Adj BackChute App Start Off Delay Adj...
- Page 28 Software Flow Chart Gladiator Acoustic Switch Series Advanced Advanced Switch Mode Auto Manual Relay2Action Failsafe > Relay2 < Maintnce Chk CleanGainHi GainOptClng CleanGainLo Clean Timer TimeOptClng Clean Timer View Log Reset Log Comms Type Modbus Device ID DeviceNet Baud Rate...
- Page 29 Software Flow Chart DeviceNet Baud Rate Gladiator Acoustic Switch Series Profibus HART Back Light ProbeAVG Initilize TX > < Empty Dist LoadDefaults Confirm Sel? ResetSensor1 ResetSensor2...
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Page 30: Part Numbering
ATEX Grp II Cat 3 GD T85°C IP67 Tamb -40°C to 70°C Mounting Flange < GSA S U FA4A-4 HAWK 4” ANSI flange with decoupled connection flange for acoustic switch sleeve FA4A-4-ASC HAWK 4” ANSI flange with decoupled connection flange for spray cleaner sleeve... -
Page 31: Part Numbering / Specifications
Part Numbering / Specifications Gladiator Acoustic Switch Series Cleaning System (GAWC-SYS1) Cleaning System (GAWC-SYS2) GAWC-SYS1 cleaner package consists of GAWC-SYS2 cleaner package consists of GAWC-X GAWC-X GAWC-SL GAWC-SL2 GAWC-4P GAWC-4P GAWC-12MML GAWC-12MML GAWC-06MML GAWC-06MML = specify pipe length in metres Cleaning System Mounting Flange >... -
Page 32: Specifications
Typical Weight • Up to 500m (1640ft) using specified extension cable • 15kHz Transducer 17.6 (Belden 3084A). • Remote Amplifier Hawk Measurement Systems Hawk Measurement (Head Office) 90 Glenn Street Suite 100B, Lawrence, MA 01843, USA 15 - 17 Maurice Court...