Hawk Gladiator Manual

Acoustic switch series
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Sultan Sonar Manual Rev 1.0
A Higher Level of Performance
Manual
Gladiator
Acoustic Switch Series
>
For more information, please visit >
www.hawkmeasure.com

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Summary of Contents for Hawk Gladiator

  • Page 1 Sultan Sonar Manual Rev 1.0 A Higher Level of Performance Manual Gladiator Acoustic Switch Series > For more information, please visit > www.hawkmeasure.com...
  • Page 2: Table Of Contents

    Quickset Parameters Acoustic Switch Remote Transducers App Type Wiring Advanced Menu Flow Chart > Gladiator Amplifier Advanced Menu Parameters HAWK AWRT-JB-01 Junction Box < Transducer Cable Extension Maintenance / Cleaner Dimensions Concept Remote Amplifier Remote Transducer with UHMW Sleeve Troubleshooting...
  • Page 3: Overview

    Acoustic Switch Series Principle of Operation The Gladiator Acoustic Switch uses Acoustic Wave technology in a new Sender / Receiver form for blocked chute detection and anti collision for heavy machinery. The Gladiator Amplifier powers two Transducers which use special HAWK developed software where both units pulse & receive each others Acoustic echoes.
  • Page 4: System Components

    System Components Gladiator Acoustic Switch Series Remote Amplifier > < Junction Box Acoustic Switch Remote Transducers Acoustic Switch Remote Transducers labeled TD1 and TD2 with UHMW flush mount sleeve FA4A 4” ANSI standard flange...
  • Page 5: Wiring

    + – 4-20mA (N/A) SENSOR COMMS DC-In AC-In* Relay 1 - Output Relay Relay 2 - FailSafe Relay *AC-In is replaced by 36-60VDC with Power Input Option ‘C’. HAWK AWRT-JB-01 Junction Box Connect colour to colour TRANSDUCER 1 TRANSDUCER 2 AMPLIFIER...
  • Page 6: Transducer Cable Extension

    Gladiator Acoustic Switch Series Transducer Cable Extension Note: Cable length between Transducer and AWRT-JB Hawk Junction should not exceed 30m. Additional cable extension should be the single cable run between AWRT-JB Junction Box 'Amplifier' terminal and the Remote GSA Amplifier.
  • Page 7: Dimensions

    Dimensions Gladiator Acoustic Switch Series Remote Amplifier 111.5 mm (4.4”) 78 mm (3.1”) 192.5 mm (7.6”) 192.5 mm (7.6”) 14 mm (0.6”) 147 mm (5.8”) 174 mm (6.9”) 33.0 29.0 29.0 33.0 182.5 mm (7.2”) 147 mm (5.8”) 50 mm (2”) >...
  • Page 8: Mounting Dimensions

    9.0 100 4 19 0.75 Locking Ring Pipe with Min. 400mm 4” ANSI interface C* Interior diameter does not include HAWK’s threaded decoupled connection flange 4” ANSI FLANGE 95mm HAWK FA4A-4 Flange STANDARD 4” ANSI FLANGE DIMENSIONS FLANGE A (PCD)
  • Page 9: Mounting Instructions

    95mm from the face of the transducer. Take note that this 95mm should theoretically be the flush mount point for the transducer face in the vessel. HAWK’s flanges are specially decoupled to reduce ‘noise’ created by mounting related vibration.
  • Page 10: Setup Procedure

    Setup Procedure Gladiator Acoustic Switch Series Facia Controls Gladiator Amplifier Calibrate button Run button Down button Up button Relay LEDs 1 and 2 > Display (LCD with backlight) RELAY 1 RELAY 2 STATUS A STATUS B Status LEDs A and B <...
  • Page 11 1. Mount the unit in its actual position Ver, Device ID, SensorSerial, SensorModel, Sens (see mounting - pages 7-8) SoftVer, Sensor Addrs, Gladiator System Amp. The unit will then go into operational mode 2. Check where the actual level or target is displaying ‘Switch’...
  • Page 12: Setting Maximum Range

    Setting Maximum Range Gladiator Acoustic Switch Series • After a calibration the unit has a high & fluctuating switch% • Check the echo distance diagnostic (while the unit is RUNNING, press down arrow until the top line reads E: x.xx. If this value (distance) is double the approximate space between sensors or greater you will need to adjust the ‘empty distance’...
  • Page 13: Flow Chart

    Flow Chart Gladiator Acoustic Switch Series Software Tree Sensor Value Normal Running Display 0.0% Press to view unit operation diagnostics Press To Calibrate UnLock On first start up there is > no security code protection. < Press Press Press Press...
  • Page 14: Diagnostics

    Diagnostics Gladiator Acoustic Switch Series While the unit is in RUN mode you can press to view information about current unit settings & operating characteristics. Current detected signal in % Sensor Value 0% full signal 100% all signal blocked Diagnostic...
  • Page 15: Quickset Flow Chart

    Quickset Flow Chart Gladiator Acoustic Switch Series Software Rev 7.41 QuickSet Select application type Alignment App Type Recalculate Yes / No Blocked Chute App type? Anti Collision If you re-select the existing app type Switch you will be prompted to confirm that...
  • Page 16: Quickset Parameters

    Quickset Parameters Gladiator Acoustic Switch Series App Type Alignment • The unit then performs a final check. • The Cal Mounting process configures the system to • For Aligning the unit in long range the optimum settings to achieve a 2.4V signal (boom protection applications).
  • Page 17: Advanced Menu Flow Chart

    Advanced Menu Flow Chart Gladiator Acoustic Switch Series Software Rev 7.41 Advanced Auto - Recommended setting Switch Mode Manual - Manually select switch on & off % value Failsafe - Relay2 is always energised and will de-energise Relay2Action in the event of unit failure.
  • Page 18: Advanced Menu Parameters

    • The LCD back light can be switched on or off. condition for the relay. • The display will be bright green when switched on. • Auto is the recommended HAWK default with switch ProbeAVG on at 75%. • This setting is similar to a ‘damping’ setting.
  • Page 19: Maintenance / Cleaner

    Gladiator Acoustic Switch Series Concept • The Gladiator Amplifier has received a firmware Setup Example - Gain Based update to utilise the Relay 2 as a trigger mechanism • In ‘Quickset’ Set ‘On Delay’ to 4.0 seconds - this will to notify the user or activate a cleaning system provide a 2.0 second water blast.
  • Page 20: Troubleshooting

    & junction box wiring connections, • The GSASUS when powered by AC will output a DC both HAWK and customer supplied if applicable. voltage from the DC +/- terminals. • Pull each wire to ensure they are locked in correctly.
  • Page 21: Transducer Re-Initialisation

    Transducer Re-initialisation Gladiator Acoustic Switch Series Error 01 - Error 11 T’ducer1 Initilize? • If the LCD is displaying ‘Error 01 or Error 11 after • Transducer 1 is detected and has not been initialised. installing a single transducer or full system you may •...
  • Page 22: Part Numbering

    Output Options S Switch. 1 level relay, 1 failsafe relay, with Modbus < Junction Box AWRT-JB-01 HAWK multi purpose junction box for dual transducer applications includes 1m amplifier connection cable. Mounting Flange FA4A-4 HAWK Transducer body mounted 4” ANSI flange...
  • Page 23: Remote Transducer

    Not Required ATEX Dust (Grp II Cat 3 D T85C IP67) Connection IP68 Sealed unit with cable Cable Length 15 15m cable 30 30m cable Accessories UHMW Sleeve Software Options AS Gladiator Acoustic Wave Switch AWRT 15 Y 15 X...
  • Page 24 Overview Sultan Sonar System > <...
  • Page 25: Specifications

    15kHz Transducer 17.6 All company or product names are registered trademarks or Remote Amplifier trademarks of their respective owners. Hawk Measurement Hawk Measurement Systems (Head Office) 96 Glenn Street Lawrence, MA 01843, USA 15 - 17 Maurice Court Nunawading VIC 3131, AUSTRALIA...

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